Anti-deviation multidirectional operation device for underground crossheading belt storage bin

The motor drives the conveying roller and hydraulic rod to control the resistance of the guide roller to correct the deviation of the downhole channel belt. Combined with the brush roller to remove materials, the problem of deviation caused by uneven material of the downhole channel belt is solved, extending the service life of the belt and improving conveying flexibility.

CN223133229UActive Publication Date: 2025-07-22INNER MONGOLIA YITAI TONGDA COAL CO LTD
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Patent Information

Application Number
CN202422494156.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-22
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During use, the downhole trough belt is distorted due to uneven distribution of materials, which increases local wear and reduces service life.

Method used

The motor is used to drive the conveyor roller to rotate, drive the conveyor belt to detect the offset, and the hydraulic rod lifts the guide roller to apply resistance to correct the offset, and applies resistance to the conveyor belt through the guide roller and the cone. Combined with the brush roller to remove materials, realize multi-directional operation and deviation correction.

Benefits of technology

Effectively prevent the conveyor belt from deviating, extend the service life, and improve the flexibility and efficiency of material transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveying devices, in particular to an anti-deviation multidirectional operation device for an underground crossheading belt storage bin. According to the technical scheme, the device comprises a rack, a base, a bottom plate, a mounting plate and a first motor, a conveying roller is rotationally mounted in the rack, the output end of the first motor is connected with one end of the conveying roller, first hydraulic rods are arranged at the front end and the rear end of the rack correspondingly, and the mounting plate is arranged at the upper ends of the first hydraulic rods; and rotating shafts distributed at equal intervals are rotationally mounted in the opposite ends of the mounting plates, guide rollers located on the inner wall of the upper end of the conveying belt are arranged at one ends of the rotating shafts, two sets of displacement sensors distributed at equal intervals are arranged at the upper end of the rack, and a base is arranged at the lower end of the rack. The side of the conveying belt is supported in a rolling mode through the conical guide rail, the conveying belt is rectified by lifting the side of one end of the conveying belt, and the problem that the service life of the conveying belt is shortened due to the fact that abrasion is increased due to deviation of the conveying belt is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying devices, in particular to an anti-deviation multi-directional running device for a belt storage bin in a downhole gate belt. Background Technique

[0002] The downhole gate belt refers to a belt conveyor system used in underground mines or coal mining scenarios. The belt is usually designed to run along the direction of coal mining. The downhole gate belt storage bin is a warehouse facility used to store, accumulate and manage coal or other materials conveyed from the downhole gate belt conveyor.

[0003] During the use of the conveyor belt, the distribution of materials on the belt is uneven, or the accumulation of materials is uneven, resulting in an unbalanced lateral force, causing the belt to deviate, increasing the wear of the local conveyor belt, and reducing the service life of the conveyor belt. For this reason, we propose an anti-deviation multi-directional running device for a downhole gate belt storage bin to solve the existing problems. Content of the Utility Model

[0004] The purpose of the utility model is to propose an anti-deviation multi-directional running device for a downhole gate belt storage bin aiming at the problems existing in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an anti-deviation multi-directional running device for a downhole gate belt storage bin, including a frame, a base, a bottom plate, a mounting plate and a first motor. A conveying roller is rotatably installed inside the frame, and the output end of the first motor is connected to one end of the conveying roller. Hydraulic rods I are arranged at both the front and rear ends of the frame. The upper ends of the hydraulic rods I are provided with mounting plates. Rotating shafts evenly distributed are rotatably installed inside the opposite ends of the mounting plates. Guide rollers are arranged at one ends of the rotating shafts and are located on the inner wall of the upper end of the conveyor belt. Two groups of evenly distributed displacement sensors are arranged at the upper end of the frame, and a base is arranged at the lower end of the frame.

[0006] When using the anti-deviation multi-directional running device for a downhole gate belt storage bin in this solution, the first motor drives the conveying roller to rotate, driving the conveyor belt to rotate on the outer wall of the conveying roller, and the guide rollers roll and support the side of the conveyor belt. When the conveyor belt deviates, the displacement sensors detect the conveyor belt, and the detection signal is transmitted to the terminal. The hydraulic rod I is controlled by the terminal to lift, and the hydraulic rod drives the mounting plate to lift, so that the height of the guide rollers is lifted. The height of one side of the conveyor belt is lifted by the guide rollers. A resistance is applied to one side of the conveyor belt through the conical surface on the outer wall of the guide roller to prevent further deviation of the conveyor belt, and the conveyor belt is pushed towards the center of the box, thereby correcting the conveyor belt;

[0007] During the use of the conveyor belt, the second motor operates to drive the brush roller to rotate, driving the brush to rotate and contact the conveyor belt. The materials adhered to the conveyor belt are brushed off and diverted through the two sides of the inclined surface box base;

[0008] The motor three operates to drive the base to rotate. The base rotates inside the guide rail through pulleys, and the bottom side of the base is supported by rolling, driving the base to rotate. The rack and the conveyor belt can be adjusted for multi-directional conveying. At the same time, the hydraulic rod three drives the stroke plate to move horizontally. The stroke plate slides inside the chute through a slider, thereby enabling a small stroke adjustment of the horizontal position between the stroke plate and the conveyor belt above.

[0009] Preferably, conical sleeves are sleeved on the outer walls of the front and rear ends of the conveying roller, and the outer diameters of the conical sleeves gradually decrease towards the center of the conveying roller. The conveying roller applies resistance to the front and rear ends of the conveyor belt through the conical sleeves. When the belt deviates, the conveyor belt is subjected to resistance, playing a role in suppressing the deviation of the conveyor belt.

[0010] Preferably, the outer wall of the guide roller is a conical surface, and the radius of the outer wall of the guide roller gradually decreases from the outside to the inside. The conical surface of the guide rail applies resistance to the front and rear ends of the conveyor belt. When the belt deviates, the conveyor belt is subjected to resistance, playing a role in suppressing the deviation of the conveyor belt.

[0011] Preferably, sliding sleeves are symmetrically arranged at the front and rear ends of the rack, guide rods are symmetrically arranged at the lower ends of the mounting plates, and the lower ends of the guide rods are slidably installed inside the sliding sleeves. When the mounting plate moves longitudinally, the guide rods slide inside the sliding sleeves, thereby guiding the sliding of the mounting plate during longitudinal movement.

[0012] Preferably, a motor two is arranged at the front end of the base. The output end of the motor two is provided with a brush roller rotatably installed inside the base. A plurality of groups of brushes arranged in a circular array are provided on the outer wall of the brush roller, and inclined surfaces are symmetrically arranged on the inner wall of the lower end of the base. When the motor two operates, it drives the brush roller to rotate, causing the brushes to rotate and contact the conveyor belt. Because of the symmetrical distribution of the inclined surfaces, the materials brushed off by the brushes can flow to both sides of the base through the inclined surfaces, avoiding material accumulation inside the base.

[0013] Preferably, a bottom plate is arranged below the base. A stroke plate is arranged at the upper end of the bottom plate, and a motor three is arranged at the upper end of the stroke plate. The upper end of the motor three is connected to the base. When the motor three operates, it drives the base to rotate, thereby driving the rack and the conveyor belt to rotate, and the conveying angle of the materials is adjusted.

[0014] Preferably, pulleys arranged in a circular array are provided at the lower end of the base, and a circular guide rail is formed inside the upper end of the stroke plate. The pulleys are rotatably installed inside the guide rail. The base slides inside the guide rail through the pulleys arranged in a circular array, providing multi-point rolling support for the bottom of the base and reducing the pressure on the output shaft of the motor three.

[0015] Preferably, symmetrically distributed sliders are provided at the lower end of the stroke plate. A chute is provided inside the upper end of the bottom plate. The sliders are slidably installed inside the chute. A hydraulic rod two with a telescopic end connected to the stroke plate is provided at the upper end of the bottom plate. The stroke plate slides inside the chute through the sliders, providing sliding support for the bottom of the stroke plate and guiding the sliding of the stroke plate.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. In the present utility model, the conveyor roller is driven to rotate by the first motor, driving the conveyor belt to rotate. The material is transported along with the conveying direction of the belt, and then the coal mined underground is transported to the warehouse equipment along the direction of coal mine mining. The displacement sensor detects whether the belt is offset. When the belt is offset, the first hydraulic rod drives the mounting plate to lift, driving the guide roller to lift one side of the lower end of the belt and pushing the belt back to its original position, timely correcting the deviation of the belt running off track and avoiding the situation of reducing the service life of the belt due to deviation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a top-down three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 is a front-view three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 3 is a top-down three-dimensional structural schematic diagram of the mounting plate of the present utility model;

[0021] Figure 4 is a side-sectional three-dimensional structural schematic diagram of the base of the present utility model;

[0022] Figure 5 is a top-down three-dimensional structural schematic diagram of the stroke plate of the present utility model.

[0023] Reference numerals: 1, conveyor belt; 2, frame; 3, base; 4, bottom plate; 5, guide roller; 6, displacement sensor; 7, first hydraulic rod; 8, rotating shaft; 9, mounting plate; 10, first motor; 11, conveyor roller; 12, tapered sleeve; 13, stroke plate; 14, guide rod; 15, sliding sleeve; 16, second motor; 17, inclined surface; 18, brush roller; 19, brush; 20, guide rail; 21, slider; 22, chute; 23, third motor; 24, pulley; 25, second hydraulic rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] As Figures 1 - 5 shown, a multi-directional running device for preventing deviation of an underground gateway belt storage bin proposed by the present utility model includes a frame 2, a base 3, a bottom plate 4, a mounting plate 9, and a first motor 10. A conveying roller 11 is rotatably installed inside the frame 2, and the output end of the first motor 10 is connected to one end of the conveying roller 11. Hydraulic cylinders 7 are arranged at both the front and rear ends of the frame 2. The upper ends of the hydraulic cylinders 7 are provided with mounting plates 9. Rotating shafts 8 evenly distributed are rotatably installed inside the opposite ends of the mounting plate 9. Guide rollers 5 are arranged at one ends of the rotating shafts 8 on the inner wall of the upper end of the conveyor belt 1. Two groups of evenly distributed displacement sensors 6 are arranged at the upper end of the frame 2;

[0026] Conical sleeves 12 are sleeved on the outer walls of both the front and rear ends of the conveying roller 11, and the outer diameters of the conical sleeves 12 gradually decrease towards the center of the conveying roller 11;

[0027] The outer wall of the guide roller 5 is a conical surface, and the radius of the outer wall of the guide roller 5 gradually decreases from the outside to the inside;

[0028] Sliding sleeves 15 are symmetrically arranged at both the front and rear ends of the frame 2. Guide rods 14 are symmetrically arranged at the lower ends of the mounting plates 9, and the lower ends of the guide rods 14 are slidably installed inside the sliding sleeves 15;

[0029] Based on the implementation steps of Embodiment 1: During the use of the conveyor belt, due to uneven distribution of materials resulting in deviation problems, it will increase the wear of the belt and shorten the service life. To prevent this situation, the first motor 10 drives the conveying roller 11 to rotate, driving the conveyor belt 1 to rotate on the outer wall of the conveying roller 11. The guide rollers 5 provide support. If the conveyor belt 1 deviates, the displacement sensor 6 detects the signal and transmits it to the terminal, controlling the hydraulic cylinder 7 to raise the height of the mounting plate 9 and the guide roller 5, applying resistance to correct the deviation, and at the same time pushing the conveyor belt 1 towards the center for adjustment.

[0030] As Figures 1 - 5 shown, a multi-directional running device for preventing deviation of an underground gateway belt storage bin proposed by the present utility model compared with Embodiment 1, this embodiment further includes: a base 3 is arranged at the lower end of the frame 2;

[0031] A second motor 16 is arranged at the front end of the base 3. The output end of the second motor 16 is provided with a brush roller 18 rotatably installed inside the base 3. A plurality of brush hairs 19 arranged in a circular array are arranged on the outer wall of the brush roller 18. Inclined surfaces 17 are symmetrically arranged on the inner wall of the lower end of the base 3;

[0032] A base plate 4 is provided below the base 3, a travel plate 13 is provided at the upper end of the base plate 4, a third motor 23 is provided at the upper end of the travel plate 13, and the upper end of the third motor 23 is connected to the base 3;

[0033] Pulley wheels 24 are provided at the lower end of the base 3 and are distributed in an annular array. An annular guide rail 20 is provided inside the upper end of the travel plate 13, and the pulley wheels 24 are rotatably installed inside the guide rail 20;

[0034] Symmetrically distributed sliders 21 are provided at the lower end of the travel plate 13. A chute 22 is provided inside the upper end of the base plate 4, and the sliders 21 are slidably installed inside the chute 22. A second hydraulic rod 25 with a telescopic end connected to the travel plate 13 is provided at the upper end of the base plate 4;

[0035] In this embodiment, the second motor 16 operates the brush roller 18 to remove the material residue on the conveyor belt 1, and the material is diverted by the inclined surface 17 of the base 3. The third motor 23 drives the base 3 to rotate, and the second hydraulic rod 25 drives the travel plate 13 to move horizontally, realizing multi-directional adjustment of the conveyor belt 1. In a belt conveyor system used in underground mines or coal mining scenarios, the flexibility of transporting coal, rocks or other materials from the excavation area to the warehouse facility is improved.

[0036] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

[0037] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An anti-deviation multi-directional running device for a belt storage bin in a underground gate belt conveyor, comprising a frame (2), a base (3), a bottom plate (4), a mounting plate (9) and a first motor (10), characterized in that: Inside the frame (2), a conveying roller (11) is rotatably installed. The output end of the first motor (10) is connected to one end of the conveying roller (11). Hydraulic cylinders one (7) are provided at both the front and rear ends of the frame (2). An installation plate (9) is provided at the upper end of the hydraulic cylinder one (7). Rotating shafts (8) evenly distributed are rotatably installed inside the opposite ends of the installation plate (9). Guide rollers (5) located on the inner wall of the upper end of the conveyor belt (1) are provided at one end of each of the rotating shafts (8). Two groups of evenly distributed displacement sensors (6) are provided at the upper end of the frame (2). A base (3) is provided at the lower end of the frame (2).

2. The multi-directional running device for preventing deviation of the belt storage bin in the underground gate belt according to claim 1, wherein: Conical sleeves (12) are sleeved on the outer walls of both the front and rear ends of the conveying roller (11). The outer diameters of the conical sleeves (12) gradually decrease towards the center of the conveying roller (11).

3. The multi-directional running device for preventing deviation of the belt storage bin in the underground gate belt according to claim 1, characterized in that: The outer wall of the guide roller (5) is a conical surface, and the radius of the outer wall of the guide roller (5) gradually decreases from the outside to the inside.

4. The multi-directional running device for preventing deviation of the belt storage bin in the underground gateway along the coal face according to claim 1, characterized in that: Symmetrically distributed sliding sleeves (15) are provided at both the front and rear ends of the frame (2). Guide rods (14) symmetrically distributed are provided at the lower ends of the installation plate (9). The lower ends of the guide rods (14) are slidably installed inside the sliding sleeves (15).

5. The multi-directional running device for preventing deviation of the belt storage bin in the underground gateway belt according to claim 1, characterized in that: A second motor (16) is provided at the front end of the base (3). A brush roller (18) rotatably installed inside the base (3) is provided at the output end of the second motor (16). Multiple groups of bristles (19) distributed in a circular array are provided on the outer wall of the brush roller (18). Symmetrically distributed inclined surfaces (17) are provided on the inner wall of the lower end of the base (3).

6. The multi-directional running device for preventing deviation of the belt storage bin in the underground gate belt according to claim 1, characterized in that: A bottom plate (4) is provided below the base (3). A travel plate (13) is provided at the upper end of the bottom plate (4). A third motor (23) is provided at the upper end of the travel plate (13). The upper end of the third motor (23) is connected to the base (3).

7. The multi-directional running device for preventing deviation of the belt storage bin in the underground gate belt according to claim 6, characterized in that: Pulleys (24) distributed in a circular array are provided at the lower end of the base (3). An annular guide rail (20) is provided inside the upper end of the travel plate (13). The pulleys (24) are rotatably installed inside the guide rail (20).

8. The multi-directional running device for preventing deviation of the belt storage bin in the underground gateway according to claim 6, wherein: Sliders (21) symmetrically distributed are provided at the lower end of the travel plate (13). A chute (22) is provided inside the upper end of the bottom plate (4). The sliders (21) are slidably installed inside the chute (22). A hydraulic cylinder two (25) with a telescopic end connected to the travel plate (13) is provided at the upper end of the bottom plate (4).