Wire guiding mechanism based on wire production

Through the design of roller-type wire mechanism and combined wheel frame, the wire damage caused by high friction in wire production is solved, efficient guidance and convenient maintenance are achieved, and wire quality and equipment life are improved.

CN223140454UActive Publication Date: 2025-07-22JIANGYIN TIANQI SILICONE PRODUCTS CO LTD
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Patent Information

Application Number
CN202421856449.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-22
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing wire mechanisms are damaged due to high friction during the wire production process, which affects the quality.

Method used

A roller-type wire mechanism is designed to form a threading port between the rollers, and the wire is guided by rolling to reduce friction, and a combined wheel frame is used to facilitate roller installation and maintenance.

Benefits of technology

Effectively reduce wire damage, improve production quality, simplify roller installation and maintenance, and extend service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire guiding mechanism based on wire production, and relates to the technical field of wire production. The roller frame comprises a wheel frame body and a group of rollers arranged side by side, the wheel frame body comprises a group of U-shaped seats and a group of middle plates, each U-shaped seat is composed of a transverse plate and two side plates, the two U-shaped seats are oppositely arranged, a group of positioning grooves are formed in the surfaces, away from the transverse plates, of the side plates, and positioning heads are arranged on the upper surfaces and the lower surfaces of the middle plates. By designing the roller type wire guiding mechanism, a wire threading opening for wires can be formed between the two rollers, the wire guiding mechanism is used for guiding the wires in a rolling mode, friction force can be reduced to a great extent, the damage probability of the wires is reduced, and the quality of the wires during production is ensured; the positioning, mounting and dismounting of the rollers are facilitated, the processing, production and assembly of the wire guiding mechanism are facilitated, and the subsequent maintenance and replacement of the rollers are facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire production, and particularly relates to a wire guiding mechanism based on wire production. Background Art

[0002] In the process of wire processing and production, the wire guiding mechanism is used for guiding and reversing the conveying of the core material and the wire. Most of the current wire guiding mechanisms are in the shape of a circular ring body. However, there will be a certain friction between the wire and the wire guiding ring, especially for the core wire, which may cause damage problems, thus affecting the quality of the subsequent wire. Therefore, designing a wire guiding mechanism that can reduce friction and wear is a problem that needs to be solved by the staff in this field. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a wire guiding mechanism based on wire production. By designing a roller-type wire guiding mechanism, a wire threading port for the wire can be formed between two rollers, and the wire is guided by rolling, which can greatly reduce the friction, reduce the damage probability of the wire, ensure the quality of the wire during production, and at the same time, through the new combined wheel frame, it is convenient for the positioning, installation and removal of the rollers, which is beneficial to the processing, production and assembly of the wire guiding mechanism, and is also convenient for subsequent roller maintenance and replacement.

[0004] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0005] The utility model is a wire guiding mechanism based on wire production, which includes a wheel frame body and a group of rollers arranged side by side;

[0006] The wheel frame body includes a group of U-shaped seats and a group of intermediate plates;

[0007] The U-shaped seat is composed of a cross plate and two side plates. The two U-shaped seats are arranged oppositely, and a group of positioning grooves are opened on the surface of the side plate away from the cross plate;

[0008] Positioning heads are arranged on both the upper surface and the lower surface of the intermediate plate. The intermediate plate is arranged between the side plates on the same side of the two U-shaped seats, and the positioning heads are arranged in the positioning grooves with a gap;

[0009] Supports are fixed on both sides of the cross plate, and fastening bolts are arranged between the supports on the same side of the two U-shaped seats;

[0010] Arc-shaped openings are opened in the middle of the surface of the side plate away from the cross plate, the upper surface and the lower surface of the intermediate plate;

[0011] The end of the roller is arranged between the arc-shaped openings at the connection of the side plate and the intermediate plate. An arc-shaped groove is arranged in the middle of the roller, and a wire threading port is formed between the arc-shaped grooves on two adjacent rollers. The positions of the two rollers away from the arc-shaped grooves are mutually attached.

[0012] Further, shaft ends are provided at both ends of the roller, and the shaft ends are rotatably arranged in the arc-shaped openings between the middle plate and the side plates.

[0013] Further, an inner clamping edge with a semi-circular ring structure is provided in the arc-shaped opening, an inner concave opening is provided on the shaft end, and the inner clamping edge is arranged in the inner concave opening with a gap.

[0014] Further, mounting ears are fixed on the front side and the rear side of the cross plate of one U-shaped seat, and a padding ring is provided on one surface of the mounting ear away from the side plate.

[0015] Further, the positions of the roller away from the arc-shaped groove are of a cylindrical structure, and the positions of the two rollers away from the arc-shaped groove are relatively fitted.

[0016] Further, a protective layer is provided on the outer surface of the roller.

[0017] The utility model has the following beneficial effects:

[0018] By designing a wire guiding mechanism in the form of a roller, a wire threading opening for wire can be formed between the two rollers, and the wire is guided by rolling, which can greatly reduce the friction force, reduce the probability of wire damage, ensure the quality of the wire during production. At the same time, through the new combined wheel frame, the positioning installation and removal of the roller are convenient, which is beneficial to the processing, production and assembly of the wire guiding mechanism, and at the same time, it is convenient for subsequent roller maintenance and replacement, thereby improving the service life of the wire guiding mechanism.

[0019] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a schematic structural diagram of a wire guiding mechanism based on wire production of the utility model;

[0022] Figure 2 It is a structural cross-sectional view at the position of two rollers of the utility model;

[0023] Figure 3 It is a structural cross-sectional view at the position of the middle plate and the side plates of the utility model;

[0024] In the drawings, the list of components represented by each reference numeral is as follows:

[0025] 1 - Roller, 2 - U-shaped seat, 3 - Intermediate plate, 4 - Fastening bolt, 101 - Arc-shaped groove, 102 - Shaft end, 103 - Concave notch, 104 - Protective layer, 201 - Horizontal plate, 202 - Side plate, 203 - Positioning groove, 204 - Support ear, 205 - Arc-shaped opening, 206 - Inner clamping edge, 207 - Mounting ear, 208 - Lifting ring, 301 - Positioning head. Specific implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-3 As shown, the present invention is a wire guiding mechanism based on wire production, including a wheel frame body and a group of rollers 1 arranged side by side;

[0028] The wheel frame body includes a group of U-shaped seats 2 and a group of intermediate plates 3;

[0029] The U-shaped seat 2 is composed of a horizontal plate 201 and two side plates 202. The two U-shaped seats 2 are arranged oppositely, and a group of positioning grooves 203 are provided on one surface of the side plate 202 away from the horizontal plate 201;

[0030] Positioning heads 301 are provided on both the upper surface and the lower surface of the intermediate plate 3. The intermediate plate 3 is arranged between the side plates 202 on the same side of the two U-shaped seats 2, and the positioning heads 301 are arranged in the positioning grooves 203 with a gap;

[0031] Support ears 204 are fixed on both sides of the horizontal plate 201, and a fastening bolt 4 is provided between the support ears 204 on the same side of the two U-shaped seats 2;

[0032] Arc-shaped openings 205 are provided in the middle of one surface of the side plate 202 away from the horizontal plate 201, and in the middle of both the upper surface and the lower surface of the intermediate plate 3;

[0033] The end of the roller 1 is arranged between the arc-shaped openings 205 at the connection of the side plate 202 and the intermediate plate 3. An arc-shaped groove 101 is provided in the middle of the roller 1, and a wire passing opening is formed between the arc-shaped grooves 101 on two adjacent rollers 1. The positions of the two rollers 1 away from the arc-shaped groove 101 are in contact with each other.

[0034] Among them, as Figures 1-3 shown, shaft ends 102 are provided at both ends of the roller 1, and the shaft ends 102 are rotatably arranged in the arc-shaped openings 205 between the intermediate plate 3 and the side plate 202.

[0035] Among them, as Figure 2 shown, an inner clamping edge 206 with a semi-circular ring structure is provided inside the arc-shaped opening 205, and an inner concave opening 103 is provided on the shaft end 102. The inner clamping edge 206 is arranged in the inner concave opening 103 with a gap.

[0036] Among them, as Figures 1-3 shown, mounting ears 207 are fixed on both the front side and the rear side of the cross plate 201 of a U-shaped seat 2, and a heightening ring 208 is provided on a surface of the mounting ear 207 away from the side plate 202.

[0037] Among them, as Figures 1-2 shown, the position of the roller 1 away from the arc-shaped groove 101 is a cylindrical structure, and the positions of the two rollers 1 away from the arc-shaped groove 101 are relatively fitted.

[0038] Among them, as Figure 2 shown, a protective layer 104 is provided on the outer surface of the roller 1.

[0039] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0040] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not elaborate all the details, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the relevant art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A wire mechanism based on wire production, characterized in that: It includes a wheel carrier body and a group of roller wheels (1) arranged side by side; The wheel carrier body includes a group of U-shaped seats (2) and a group of intermediate plates (3); The U-shaped seat (2) is composed of a transverse plate (201) and two side plates (202). The two U-shaped seats (2) are arranged oppositely. A group of positioning grooves (203) are provided on one surface of the side plate (202) away from the transverse plate (201); Positioning heads (301) are provided on both the upper surface and the lower surface of the intermediate plate (3). The intermediate plate (3) is arranged between the side plates (202) on the same side of the two U-shaped seats (2), and the positioning heads (301) are arranged in the positioning grooves (203) with a gap; Support ears (204) are fixed on both sides of the transverse plate (201), and a fastening bolt (4) is provided between the support ears (204) on the same side of the two U-shaped seats (2); Arc-shaped openings (205) are provided in the middle of one surface of the side plate (202) away from the transverse plate (201), and in the middle of both the upper surface and the lower surface of the intermediate plate (3); The end of the roller wheel (1) is arranged between the arc-shaped openings (205) at the connection of the side plate (202) and the intermediate plate (3). An arc-shaped groove (101) is provided in the middle of the roller wheel (1). A wire passing opening is formed between the arc-shaped grooves (101) on two adjacent roller wheels (1), and the positions of the two roller wheels (1) away from the arc-shaped groove (101) are in contact with each other.

2. The wire mechanism based on wire production according to claim 1, characterized in that, Shaft ends (102) are provided at both ends of the roller wheel (1), and the shaft ends (102) are rotatably arranged in the arc-shaped openings (205) between the intermediate plate (3) and the side plate (202); 3. The wire mechanism based on wire production according to claim 2, characterized in that, Semicircular ring-shaped inner clamping edges (206) are provided in the arc-shaped openings (205). Concave openings (103) are provided on the shaft ends (102), and the inner clamping edges (206) are arranged in the concave openings (103) with a gap; 4. A wire mechanism based on wire production according to claim 1, characterized in that, Mounting ears (207) are fixed on both the front side and the rear side of the transverse plate (201) of one U-shaped seat (2), and a heightening ring (208) is provided on one surface of the mounting ear (207) away from the side plate (202); 5. A wire mechanism based on wire production according to claim 1, characterized in that, The position of the roller wheel (1) away from the arc-shaped groove (101) is a cylindrical structure, and the positions of the two roller wheels (1) away from the arc-shaped groove (101) are in contact with each other relatively; 6. The wire mechanism based on wire production according to claim 1, characterized in that, A protective layer (104) is provided on the outer surface of the roller wheel (1).