Device for precise wire arrangement

By setting up an extrusion mechanism and polishing parts on the wiring assembly, the instability problem of wires when transitioning the guide wheel is solved, stable transmission of wires and surface polishing are achieved, and the quality of metal precision wires is improved.

CN223140461UActive Publication Date: 2025-07-22ANHUI HUANXIN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422069512.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-22
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the production of metal precision wires, the wires lack limit barriers when transitioning the guide wheels, resulting in unstable wiring and affecting the quality of subsequent wires.

Method used

The wire passing through the wiring assembly is extruded by an extrusion mechanism, and the surface of the wire is friction polished by a polishing member arranged at the bottom of the movable pressure plate to ensure the stability and quality of the wire during the transmission process.

Benefits of technology

Improve the stability and quality of wire transmission, prevent the wire from being offset during transmission, and remove burrs on the surface of wire, improving the overall quality of the wire.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223140461U_ABST
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Abstract

The utility model provides a device for precise wire arrangement, which relates to the technical field of wire production, and comprises a groove body, a wire penetrating through the inner side of the groove body, a support assembly arranged at the bottom of the groove body, a plurality of wiring assemblies and an extrusion mechanism, the wire rods arranged in the groove body penetrate through the wiring assemblies, the extrusion mechanisms are arranged on the groove body in a mode of being in one-to-one correspondence with the wiring assemblies and are used for extruding the wire rods penetrating through the wiring assemblies, and each wiring assembly comprises a fixing plate arranged in the groove body and a supporting plate arranged at the top of the fixing plate; the top of the fixing plate and the top of the supporting plate are each provided with a wiring groove for a wire to penetrate through. According to the wire rod conveying device, the conveyed and pulled wire rods can be extruded, limited and polished, the wire rods are prevented from deviating in the conveying process, the stability of wire rod conveying is improved, and the quality of the wire rods can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire production, and particularly relates to a device for precision wire wiring. Background Technique

[0002] With the development of society, various metal wires are more and more widely used in electricity, engineering, machinery and other aspects. Therefore, in order to meet the needs, corresponding treatments need to be carried out on metal wires, such as straightening, stranding, strengthening the insulating layer, etc.; for example, in order to enhance the tensile strength and firmness of metal wires, and for use requirements, stranding and pressing need to be carried out between various different or identical metal strands. At present, the existing wiring device passes through rollers and then converges to a wire passing wheel. In the production process of precision metal wires, the stability of the wire routing is crucial, especially the flat wire routing stability, which directly affects the subsequent wiring quality.

[0003] In the existing wiring process, in order to make the wire routing stable, an intermediate guide wheel is added between the wire pay-off and take-up machines, which can not only avoid wire scratching, but also make the wire as stable as possible during the routing process. However, when the wire passes through the intermediate guide wheel, there is no limit and blocking measure, and its stability cannot be completely guaranteed, and there will still be slight fluctuations, which affect the subsequent wiring quality. Content of the Utility Model

[0004] To solve the above technical problems, the utility model uses an extrusion mechanism to extrude the wire passing through the wire routing component, which can not only improve the stability of the wire groove transmission, but also polish the surface of the wire. The specific technical solutions are as follows:

[0005] A device for precision wire wiring, including a trough body, a wire passing through the inner side of the trough body, and a support component arranged at the bottom of the trough body, and further including:

[0006] A wire routing component, which is a plurality of wire routing components spaced apart along the inner cavity of the trough body, and the wire placed inside the trough body passes through the wire routing component;

[0007] An extrusion mechanism, which is arranged on the trough body in a one-to-one correspondence with the wire routing component and is used to extrude the wire passing through the wire routing component.

[0008] Preferably, the wire routing component includes a fixing plate arranged inside the trough body and a support plate arranged on the top of the fixing plate.

[0009] Preferably, wire grooves for the wire to pass through are opened on the tops of both the fixing plate and the support plate.

[0010] Preferably, the extrusion mechanism includes a fixed frame arranged at the top of the trough body, a movable pressing plate rotatably arranged on the inner wall of the fixed frame, and a cylinder arranged on the side wall of the trough body. Among them, the piston rod of the cylinder is movably connected to one end of the movable pressing plate, and a polishing part is further arranged at the bottom of the movable pressing plate.

[0011] Preferably, an installation plate is arranged on the side wall of the trough body, a rotating shaft is arranged on the side wall of the installation plate, and a movable block rotatably connected to the rotating shaft is arranged at the bottom of the cylinder.

[0012] Preferably, the polishing part is a scouring pad, and the scouring pad is clamped at the bottom of the movable pressing plate.

[0013] Preferably, installation grooves are formed in the side walls at both ends of the trough body, a transition sleeve is arranged inside the installation groove, and a through hole for the wire to pass through is arranged inside the transition sleeve.

[0014] Preferably, the support assembly includes two support legs symmetrically arranged at the bottom of the trough body and a plurality of square tubes arranged between the two support legs.

[0015] From the above technical solutions, it can be seen that the present utility model has the following beneficial effects:

[0016] Through the arranged wire routing assembly, the wire can be passed through the trough body and placed on the support plate, so that the wire can slide on the support plate when being wound and unwound. At this time, through the arranged extrusion mechanism, the cylinder can be started to work, driving the movable pressing plate to turn close to the support plate, so as to be able to extrude the wire placed on the support plate, adjust the pressing force on the wire according to needs, enable the wire to be normally transmitted and in a straightened state, and further prevent the wire from shifting during the transmission process. Moreover, the polishing part arranged at the bottom of the movable pressing plate can also remove the burrs on the surface of the wire to polish the surface of the wire, thereby improving the stability of wire transmission and the quality of the wire. Brief Description of the Drawings

[0017] Figure 1 is the front view structural schematic diagram of the whole of the present utility model;

[0018] Figure 2 is the rear view structural schematic diagram of the whole of the present utility model;

[0019] Figure 3 is the structural schematic diagram of the extrusion mechanism of the present utility model;

[0020] Figure 4 is the structural schematic diagram of the trough body of the present utility model.

[0021] In the figure: 10, trough body; 110, installation groove; 120, transition sleeve; 20, wire; 30, fixing plate; 40, support plate; 410, wire routing groove; 50, fixing frame; 60, movable pressing plate; 70, cylinder; 710, movable block; 80, mounting plate; 810, rotating shaft; 90, scouring pad; 100, support leg; 200, square pipe. Detailed implementation manners

[0022] The following combines the accompanying drawings and specific embodiments to elaborate on the present utility model in detail. Before elaborating on the technical solutions of the various embodiments of the present utility model, the nouns and terms involved are explained. In this specification, components with the same name or the same reference numeral represent similar or identical structures, and are for illustrative purposes only.

[0023] Referring to Figure 1 and Figure 2 As shown, a device for precision wire routing includes a trough body 10, a wire 20, and a support assembly. The wire 20 passes through the interior of the trough body 10, and the support assembly is arranged at the bottom of the trough body 10. It further includes a wire routing assembly and a pressing mechanism. The number of wire routing assemblies is multiple, and the multiple wire routing assemblies are spaced apart along the inner cavity of the trough body 10. Meanwhile, the wire placed inside the trough body 10 passes through the wire routing assemblies. The pressing mechanism corresponds to the wire routing assemblies and is arranged on the trough body 10 in a one-to-one correspondence with the wire routing assemblies, and is used to press the wire 20 passing through the wire routing assemblies. It should be noted that during the process of pressing the wire by the pressing mechanism, it can not only play the role of limiting and fixing, but also remove burrs and other impurities on the surface of the wire; during use, first pass the wire 20 through the trough body 10 and place it on the wire routing assemblies, and perform the take-up and release processing of the wire 20 by connecting one end of the wire 20 through a pulling mechanism. The wire routing assemblies provided can support the wire 20. At the same time, the pressing mechanism provided can press and limit the wire 20, and adjust the pressing force on the wire 20 as needed, so that the wire 20 can be normally pulled and in a straight state. Therefore, it can prevent the wire 20 from rolling and displacing on the support assembly, affecting the transmission of the wire 20. Moreover, when pressing the wire 20, it can also frictionally remove the burrs on the surface of the wire 20, which can not only improve the transmission stability of the wire 20, but also polish the surface of the wire 20, improving the quality of the wire 20.

[0024] Specifically, the support assembly includes two support legs 100 and several square pipes 200. Among them, the two support legs 100 are symmetrically arranged at the bottom of the trough body 10, and several square pipes 200 are arranged between the two support legs 100; the support legs 100 provided can support the trough body 10, facilitating the transmission processing of the wire 20, and the square pipes 200 provided can improve the stability of the support legs 100.

[0025] Reference Figure 3 As shown, the wire routing assembly includes a fixed plate 30 and a support plate 40. The fixed plate 30 is arranged inside the groove body 10, and the support plate 40 is arranged on the top of the fixed plate 30. The wire 20 passing through the groove body 10 can be placed on the support plate 40 to facilitate the support of the wire 20. Since a plurality of wire routing assemblies are provided, the wire 20 can be supported at various positions inside the groove body 10. Moreover, the fixed plate 30 can be installed on the groove body 10 by bolts, which is convenient to adjust the position of the wire routing assembly according to needs and facilitate the support of different positions of the wire 20, thereby improving the transmission stability of the wire 20.

[0026] To prevent the wire 20 from rolling and displacing on the surface of the support plate 40, wire grooves 410 for the wire 20 to pass through are provided at the tops of both the fixed plate 30 and the support plate 40. The wire 20 can be clamped in the wire grooves 410 and drawn for transmission, which can prevent the wire 20 from rolling and displacing on the support plate 40 and further improve the transmission stability of the wire 20.

[0027] Reference Figure 3 As shown, the extrusion mechanism includes a fixed frame 50, a movable pressing plate 60 and a cylinder 70. Among them, the fixed frame 50 is arranged on the top of the groove body 10, the movable pressing plate 60 is rotatably arranged on the inner wall of the fixed frame 50, and the cylinder 70 is arranged on the side wall of the groove body 10. It should be noted that the piston rod of the cylinder 70 is movably connected to one end of the movable pressing plate 60, and a polishing part is further provided at the bottom of the movable pressing plate 60. The polishing part is specifically a scouring pad 90, and the scouring pad 90 is clamped at the bottom of the movable pressing plate 60. When the wire 20 is drawn for transmission, the cylinder 70 can be started to drive the movable pressing plate 60 to flip and move inside the fixed frame 50 and approach the support plate 40. At this time, the movable pressing plate 60 can extrude the wire 20 on the support plate 40. The extrusion force of the movable pressing plate 60 on the wire 20 can be controlled by the cylinder 70 according to needs, so that the wire 20 can be normally drawn and in a taut state. Therefore, the phenomenon that the wire 20 rolls and displaces on the support plate 40 during transmission can be prevented, thereby improving the transmission stability of the wire 20. Moreover, when the movable pressing plate 60 extrudes the wire 20, the scouring pad 90 at its bottom will contact the surface of the wire 20 instead of the movable pressing plate 60. Therefore, the wire 20 will rub against the bottom of the scouring pad 90 during transmission, which can wipe and remove the burrs and stains on the surface of the wire 20, thereby performing friction polishing treatment on the surface of the wire 20 and improving the quality of the wire 20.

[0028] It should be noted that the side wall of the tank body 10 is provided with a mounting plate 80, the side wall of the mounting plate 80 is provided with a rotating shaft 810, and the bottom of the air cylinder 70 is provided with a movable block 710 rotatably connected to the rotating shaft 810; when the air cylinder 70 drives the movable pressing plate 60 to flip during operation, the air cylinder 70 will also move on the rotating shaft 810 accordingly, thereby avoiding the conflict and interference caused by the flipping of the air cylinder 70 and the movable pressing plate 60.

[0029] In addition, mounting grooves 110 are formed in the side walls at both ends of the tank body 10, a transition sleeve 120 is arranged inside the mounting grooves 110, and a through hole for the wire 20 to pass through is formed inside the transition sleeve 120; by passing the wire 20 through the transition sleeve 120, the wire 20 can be protected to prevent the wire 20 from being damaged due to direct friction with the mounting groove 110 on the side wall of the tank body 10, thereby improving the quality of the wire 20.

[0030] The working principle of the present utility model: First, the wire 20 is passed through the tank body 10 and placed on the support plate 40 to facilitate the support of the wire 20. Moreover, the fixing plate 30 can be installed on the tank body 10 through bolts, which is convenient to adjust the position of the wire routing assembly as needed, facilitate the support of different positions of the wire 20, and thereby improve the transmission stability of the wire 20; then, one end of the wire 20 is connected by a pulling mechanism to perform the winding and unwinding process of the wire 20. At the same time, the air cylinder 70 can be started to drive the movable pressing plate 60 to flip and move inside the fixed frame 50 and approach the support plate 40. At this time, the movable pressing plate 60 can squeeze the wire 20 on the support plate 40. According to the need, the air cylinder 70 is used to control the squeezing force of the movable pressing plate 60 on the wire 20, so that the wire 20 can be normally pulled and in a taut state. Therefore, the phenomenon that the wire 20 rolls and displaces on the support plate 40 during transmission can be prevented, thereby improving the transmission stability of the wire 20. Moreover, when the movable pressing plate 60 squeezes the wire 20, the cleaning cloth 90 at its bottom will contact the surface of the wire 20 instead of the movable pressing plate 60. Therefore, the wire 20 will rub against the bottom of the cleaning cloth 90 during transmission, thereby being able to wipe and remove the burrs and stains on the surface of the wire 20, and thus being able to perform friction polishing treatment on the surface of the wire 20 to improve the quality of the wire 20.

[0031] The above-described embodiments are only descriptions of the preferred embodiments of the present utility model, and do not limit the scope of the present utility model. Without departing from the design spirit of the present utility model, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model shall fall within the protection scope determined by the claims of the present utility model.

Claims

1. A device for precision wire laying, comprising a trough body (10), a wire (20) passing through the inner side of the trough body, and a support assembly arranged at the bottom of the trough body, characterized in that, Further comprising: A wire routing assembly, which is a plurality of wire routing assemblies that are spaced apart along the inner cavity of the groove body (10), and the wire passing through the groove body (10) passes through the wire routing assembly; An extrusion mechanism, which is arranged on the groove body (10) in a one-to-one correspondence with the wire routing assembly, and is used to extrude the wire (20) passing through the wire routing assembly.

2. The device for precision wire wiring according to claim 1, characterized in that, The wire routing assembly includes a fixing plate (30) arranged inside the groove body (10) and a supporting plate (40) arranged on top of the fixing plate (30).

3. The device for precision wire wiring according to claim 2, characterized in that, Both the top of the fixing plate (30) and the supporting plate (40) are provided with wire grooves (410) for the wire (20) to pass through.

4. The device for precision wire wiring according to claim 1, characterized in that The extrusion mechanism includes a fixed frame (50) arranged on the top of the groove body (10), a movable pressing plate (60) rotatably arranged on the inner wall of the fixed frame (50), and a cylinder (70) arranged on the side wall of the groove body (10). Among them, the piston rod of the cylinder (70) is movably connected to one end of the movable pressing plate (60), and a polishing part is further arranged at the bottom of the movable pressing plate (60).

5. The device for precision wire wiring according to claim 4, wherein, An installation plate (80) is arranged on the side wall of the groove body (10), a rotating shaft (810) is arranged on the side wall of the installation plate (80), and a movable block (710) rotatably connected to the rotating shaft (810) is arranged at the bottom of the cylinder (70).

6. The device for precision wire wiring according to claim 4, characterized in that, The polishing part is a scouring pad (90), and the scouring pad (90) is clamped at the bottom of the movable pressing plate (60).

7. The device for precision wire wiring according to claim 1, characterized in that, Installation grooves (110) are opened on both side walls at the two ends of the groove body (10), a transition sleeve (120) is arranged inside the installation groove (110), and a through hole for the wire (20) to pass through is arranged inside the transition sleeve (120).

8. The device for precision wire laying according to claim 1, characterized in that, The support assembly includes two support legs (100) symmetrically arranged at the bottom of the groove body (10) and a plurality of square tubes (200) arranged between the two support legs (100).