Wire filler separating and cutting mechanism
By designing the wire filler separation and shearing mechanism for clamping, transmission and cutting mechanisms, the pollution problem caused by the blown resistance wire is solved, efficient and pollution-free cable filler removal is achieved, and the degree of automation is improved.
Patent Information
- Application Number
- CN202422337031.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-25
AI Technical Summary
In the prior art, when the cable filler removal device is fuse-free or harmful gases are easily generated when the resistor wire is blown, polluting the air, and has low efficiency and high labor costs, so that automated operations cannot be achieved.
A wire filler separation and shearing mechanism is designed, including a clamping mechanism, a transmission mechanism and a cutting mechanism. Through the coordination of clamping, transmission and cutting mechanism, the cable peeling and filling are achieved, and the use of resistive wires are avoided.
It improves the efficiency of cable peeling, realizes automatic separation and removal of fillers, is easy to operate, does not cause pollution, and reduces labor costs.
Smart Images

Figure CN223140463U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable processing, and particularly relates to a wire filler separating and shearing mechanism. Background Art
[0002] When a cable is processed, the cable core is composed of multiple insulated wire cores biting together. When the cable core is formed, there is a gap between it and the outer sleeve. To avoid too large a gap and affect the use of the cable core, generally, flexible materials such as PP ropes, hemp ropes, cotton threads, etc. are filled in the outer sleeve; when the cable is in use, the cable core at the end needs to be exposed to facilitate wiring. During the exposure process, the outer sleeve at its end needs to be removed and the internal filler needs to be removed, and then the cable core is exposed; the removal of the outer sleeve generally only needs to be cut in a circumferential ring and then pulled out, while the removal of the filler generally can only rely on manual methods and is removed with scissors.
[0003] Regarding the existing patent CN207563454U, a device for removing cable fillers, inside the device, a heating resistance wire is set to melt the fillers inside the cable, achieving the technical effect of changing from manually cutting the fillers to automatically melting the fillers by the machine, and solving the technical problem that the existing method for removing fillers is manual and uses scissors to cut. The disadvantage of this processing method is low efficiency, high labor cost, and inability to achieve automated operation. However, the fillers in the cable are melted by a resistance wire. Since the fillers generally contain rubber, when melting or burning, it is easy to generate waste gas or harmful gas, polluting the air and being not conducive to popularization. Summary of the Utility Model
[0004] The utility model provides a wire filler separating and shearing mechanism, aiming to solve the problem that when the filler removing device uses a resistance wire to melt, since the filler generally contains rubber, when melting or burning, it is easy to generate waste gas or harmful gas and pollute the air.
[0005] The utility model is realized as follows. A wire filler separating and shearing mechanism includes a base, a clamping mechanism arranged on the base for clamping a cable, and a transmission mechanism arranged on one side of the base far from the clamping mechanism for driving the cable in the clamping mechanism to move. On the base and on one side far from the transmission mechanism, two groups of through grooves are opened, and on both groups of through grooves, there are filler clamping members for clamping the fillers in the cable. On the side of the base far from the filler clamping members, there is a cutting mechanism for separating the fillers in the cable.
[0006] The filler clamping member includes two groups of mounting blocks arranged at the middle positions on both sides of the through groove. On the side of the two groups of mounting blocks close to each other, a cylinder A is fixedly installed. The output end of the cylinder A is fixedly installed with a filler clamping block. The inner walls of the two filler clamping blocks are fixedly connected with a plurality of clamping blocks, and the clamping blocks are in a rectangular structural style.
[0007] The cutting mechanism includes a fixed block fixedly arranged on one side away from the through groove. On the side of the fixed block close to the filler clamping member, a cylinder B is fixedly arranged, and a cutter is fixedly installed at the output end of the cylinder B.
[0008] Preferably, the clamping mechanism includes two side columns fixedly arranged on the top surface of the base, and a cross beam is fixedly arranged at the top ends of the two side columns; a tool assembly is arranged on the cross beam, a rotating shaft is arranged under the cross beam, and the two ends of the rotating shaft are respectively rotatably connected to the two side columns; a clamping assembly for fixing the cable is arranged on the rotating shaft.
[0009] Preferably, the tool assembly includes a connecting column; a through hole is formed on the top surface of the cross beam, the connecting column is slidably connected to the through hole, a blade is rotatably connected to one end of the connecting column close to the rotating shaft; a first fastening bolt is arranged on the side surface of the cross beam, and the first fastening bolt abuts against the connecting column.
[0010] Preferably, the clamping assembly includes two clamping blocks arranged on the rotating shaft. Threaded holes are formed on the outer side surfaces of the two clamping blocks, and second fastening bolts for fixing the clamping blocks are threadedly connected in the threaded holes. Anti-slip stripes are arranged on the opposite side surfaces of each group of clamping blocks.
[0011] Preferably, both the tool assembly and the clamping assembly are arranged in two groups. The two groups of tool assemblies and the two groups of clamping assemblies are arranged at intervals along the axis direction of the rotating shaft, and the tool assemblies and the clamping assemblies correspond to each other one by one.
[0012] Preferably, the blade is a circular blade, the blade is rotatably connected to the connecting column, and the axis of the blade is parallel to the axis of the side column.
[0013] Preferably, the transmission mechanism includes two support columns fixedly arranged on the top surface of the base. A fixed shaft is rotatably connected between the two support columns, and the fixed shaft is perpendicular to the support columns. A clamping plate is arranged on the fixed shaft; a motor is arranged at one end of the fixed shaft, the output shaft of the motor is fixedly arranged with the fixed shaft, a third fastening bolt is arranged on the clamping plate, and the clamping plate is connected to the fixed shaft through the third fastening bolt.
[0014] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:
[0015] 1. By setting a clamping mechanism, a transmission mechanism, a filler clamping member, and a cutting mechanism, the operations of stripping and separating the cable and cutting the filler in the cable are completed. This improves the efficiency of cable stripping and enables the separation, fixation, and removal of the filler. The overall operation is convenient and pollution-free. First, the staff places the cable between two clamping blocks, moves the clamping blocks to clamp the cable, rotates the second fastening bolt to fix the clamping blocks, and then moves the connecting column downward. When the blade inserts into the cable outer sheath, rotates the first fastening bolt to fix the position of the blade. Fix one end of the cable to the fixed shaft through the clamping plate and the third fastening bolt, then start the motor. The motor drives the fixed shaft to rotate, and the cable winds around the fixed shaft, thereby pulling the cable to move. The blade cuts open the cable outer sheath, facilitating the stripping and separation of the cable and improving the efficiency of cable stripping. Subsequently, the staff removes the stripped cable from the transmission mechanism and the clamping mechanism, places one end of the cable between the two clamping blocks again, moves the clamping blocks to clamp the cable, and rotates the second fastening bolt to fix the clamping blocks. Since the filler in the cable is generally a flexible material and the outer sheath at the end is peeled off, at this time, the staff bends the filler along the direction perpendicular to the cable and separates it from the cable core, and then places the filler in the through groove. Start cylinder A to push the filler clamping blocks on both sides to move closer and close, clamping the filler. There are several clamping blocks on the inner wall of the filler clamping block. After clamping the filler, the clamping blocks first abut against the outer wall of the filler, achieving the effect of increasing friction and further improving the firmness of clamping. Subsequently, start cylinder B. Cylinder B drives the cutter to move towards the filler. When passing through the filler, the filler is cut off, completing the cutting operation of the filler. When the filler is cut off, it falls into the filler collection box. When it is full, the staff will clean the filler in the filler collection box. Description of the Drawings
[0016] Figure 1 is the overall three-dimensional view of the present utility model;
[0017] Figure 2 is the front view of the whole of the present utility model;
[0018] Figure 3 is of the present utility model Figure 1 enlarged partial structural schematic diagram of part A in
[0019] In the figure: 1. Base; 11. Through groove; 2. Clamping mechanism; 21. Side column; 22. Cross beam; 23. Tool assembly; 231. Connecting column; 232. First fastening bolt; 233. Blade; 24. Rotating shaft; 25. Clamping assembly; 251. Clamping block; 2511. Anti-slip stripes; 252. Second fastening bolt; 3. Transmission mechanism; 31. Support column; 32. Fixed shaft; 33. Motor; 34. Splint; 4. Cutting mechanism; 41. Fixed block; 42. Cylinder B; 43. Cutter; 5. Filler clamping piece; 51. Mounting block; 52. Cylinder A; 53. Filler clamping block; 54. Block. Detailed implementation manners
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.
[0021] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0022] An embodiment of the present utility model provides a wire filler separating and cutting mechanism, as Figures 1-3 shown, including a base 1, a clamping mechanism 2 provided on the base 1 for clamping a cable, and a transmission mechanism 3 provided on one side of the base 1 away from the clamping mechanism 2 for driving the cable in the clamping mechanism 2 to move. Two groups of through grooves 11 are provided on one side of the base 1 away from the transmission mechanism 3, and a filler clamping piece 5 for clamping the filler in the cable is provided on each of the two groups of through grooves 11. A cutting mechanism 4 for separating the filler in the cable is provided on one side of the base 1 away from the filler clamping piece 5;
[0023] The filler clamping piece 5 includes two groups of mounting blocks 51 provided at the middle of both sides of the through groove 11. A cylinder A 52 is fixedly installed on one side of the two groups of mounting blocks 51 close to each other. The output end of the cylinder A 52 is fixedly installed with a filler clamping block 53. A plurality of blocks 54 are fixedly connected to the inner walls of the two filler clamping blocks 53, and the blocks 54 are in a rectangular structural style;
[0024] The cutting mechanism 4 includes a fixed block 41 fixedly arranged on one side far away from the through groove 11. A cylinder B 42 is fixedly arranged on the side of the fixed block 41 close to the filler clamping member 5, and a cutter 43 is fixedly installed at the output end of the cylinder B 42.
[0025] It should be noted that for the existing patent CN207563454U, a device for removing the filler in a cable, the filler in the cable is melted by a resistance wire. Since the filler generally contains rubber, waste gas or harmful gas is easily generated during melting or burning, polluting the air and being not conducive to promotion. Therefore, to solve the problem that for the existing filler removal device using a resistance wire to melt, since the filler generally contains rubber, waste gas or harmful gas is easily generated during melting or burning, polluting the air, in this solution, by providing the clamping mechanism 2, the transmission mechanism 3, the filler clamping member 5 and the cutting mechanism 4, the operations of peeling and separating the cable and cutting the filler in the cable are completed, improving the efficiency of cable peeling and enabling the filler to be separated, fixed and cut. The overall operation is convenient and no pollution is generated.
[0026] Specifically, in this embodiment, the present solution mainly completes the operations of stripping and separating the cable and cutting the filler in the cable by setting up a clamping mechanism 2, a transmission mechanism 3, a filler clamping member 5, and a cutting mechanism 4, improving the efficiency of cable stripping and enabling the separation, fixation, and excision of the filler. The overall operation is convenient and pollution-free. First, the staff places the cable between two clamping blocks 251, moves the clamping blocks 251 to clamp the cable, rotates the second fastening bolt 252 to fix the clamping blocks 251, and then moves the connecting column 231 downward. When the blade 233 inserts into the cable outer skin, the first fastening bolt 232 is rotated to fix the position of the blade 233. One end of the cable is fixed on the fixed shaft 32 through the clamping plate 34 and the third fastening bolt. Then, the motor 33 is started, and the motor 33 drives the fixed shaft 32 to rotate. The cable is wound around the fixed shaft 32, thereby pulling the cable to move. The blade 233 cuts open the cable outer skin, facilitating the stripping and separation of the cable and improving the efficiency of cable stripping. Subsequently, the staff removes the stripped cable from the transmission mechanism 3 and the clamping mechanism 2, places one end of the cable between the two clamping blocks 251 again, moves the clamping blocks 251 to clamp the cable, and rotates the second fastening bolt 252 to fix the clamping blocks 251. Since the filler of the cable is generally a flexible material and the outer sleeve at the end is peeled off, at this time, the staff bends the filler along the direction perpendicular to the cable and separates it from the cable core, and then places the filler in the through groove 11. The air cylinder A 52 is started to push the filler clamping blocks 53 on both sides to move closer and close to clamp the filler. The inner wall of the filler clamping block 53 is provided with several clamping blocks 54. After clamping the filler, the clamping blocks 54 first abut against the outer wall of the filler, achieving the effect of increasing the friction force and further improving the firmness of clamping. Subsequently, the air cylinder B 42 is started, and the air cylinder B 42 drives the cutter 43 to move towards the filler. When passing through the filler, the filler is cut off to complete the cutting action of the filler. When the filler is cut off, the filler falls into the filler collection box. When it is full, the staff will clean the filler in the filler collection box.
[0027] In a further preferred embodiment of the present utility model, as Figures 2-3 shown, the clamping mechanism 2 includes two side columns 21 fixedly arranged on the top surface of the base 1, and a cross beam 22 is fixedly arranged at the top ends of the two side columns 21; a tool assembly 23 is arranged on the cross beam 22, and a rotating shaft 24 is arranged below the cross beam 22. The two ends of the rotating shaft 24 are respectively rotatably connected to the two side columns 21; a clamping assembly 25 for fixing the cable is arranged on the rotating shaft 24.
[0028] In this embodiment, the staff places the cable below the tool assembly 23 and moves the clamping assembly 25 to clamp and fix the cable.
[0029] In a further preferred embodiment of the present utility model, asFigures 1-3 As shown in the figure, the tool assembly 23 includes a connecting column 231; a through hole is provided on the top surface of the cross beam 22, the connecting column 231 is slidably connected to the through hole, and a blade 233 is rotatably connected to one end of the connecting column 231 close to the rotating shaft 24; a first fastening bolt 232 is provided on the side surface of the cross beam 22, and the first fastening bolt 232 abuts against the connecting column 231.
[0030] In this embodiment, the staff moves the blade downward. When the blade 233 is inserted into the cable outer sheath, the first fastening bolt 232 is rotated to fix the position of the blade 233. Since the blade 233 is a circular blade 233 and the blade 233 is rotatably connected to the connecting column 231, when the cable moves, the blade 233 is driven to rotate, and the blade 233 cuts the outer sheath of the cable while rotating.
[0031] In a further preferred embodiment of the present utility model, as Figures 2-3 shown, the clamping assembly 25 includes two clamping blocks 251 provided on the rotating shaft 24. Threaded holes are provided on the outer side surfaces of the two clamping blocks 251, and a second fastening bolt 252 for fixing the clamping blocks 251 is threadedly connected in the threaded holes. Anti-slip stripes 2511 are provided on the opposite side surfaces of each group of clamping blocks 251.
[0032] In this embodiment, the clamping assembly 25 drives the clamping blocks 251 to approach each other to clamp the cable, facilitating the next process.
[0033] In a further preferred embodiment of the present utility model, as Figures 2-3 shown, both the tool assembly 23 and the clamping assembly 25 are provided in two groups. The two groups of tool assemblies 23 and the two groups of clamping assemblies 25 are arranged at intervals along the axial direction of the rotating shaft 24, and the tool assembly 23 and the clamping assembly 25 correspond to each other one by one.
[0034] In this embodiment, the staff fixes the cable directly below the tool assembly 23 through the clamping assembly 25. When the cable moves under the action of the transmission mechanism, the tool assembly 23 cuts the outer sheath of the cable.
[0035] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present utility model is not limited by the described action sequence, because according to the present utility model, certain steps may be adopted in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present utility model.
[0036] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the above-mentioned units may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0037] The units described above as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the embodiments of the present invention according to the situation without creative efforts, so as to obtain different technical solutions that are essentially not divorced from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.
Claims
1. A wire filler separating and cutting mechanism, characterized in that, It includes a base (1), a clamping mechanism (2) arranged on the base (1) for clamping a cable, and a transmission mechanism (3) arranged on one side of the base (1) away from the clamping mechanism (2) for driving the cable in the clamping mechanism (2) to move. On the base (1) and on the side away from the transmission mechanism (3), two groups of through slots (11) are opened, and on both groups of through slots (11), there are filler clamping members (5) for clamping the filler in the cable. On the base (1) and on the side away from the filler clamping member (5), there is a cutting mechanism (4) for separating the filler in the cable; The filler clamping member (5) includes two groups of mounting blocks (51) arranged at the middle of both sides of the through slot (11). On the side where the two groups of mounting blocks (51) are close to each other, a cylinder A (52) is fixedly installed. The output end of the cylinder A (52) is fixedly installed with a filler clamping block (53). On the inner walls of the two filler clamping blocks (53), a number of clamping blocks (54) are fixedly connected, and the clamping blocks (54) are in a rectangular structural style; The cutting mechanism (4) includes a fixed block (41) fixedly arranged on the side away from the through slot (11). On the side of the fixed block (41) close to the filler clamping member (5), a cylinder B (42) is fixedly arranged, and the output end of the cylinder B (42) is fixedly installed with a cutter (43).
2. The wire filler separating and shearing mechanism according to claim 1, wherein, The clamping mechanism (2) includes two side columns (21) fixedly arranged on the top surface of the base (1). At the tops of the two side columns (21), a cross beam (22) is fixedly arranged; on the cross beam (22), a tool assembly (23) is arranged. Below the cross beam (22), there is a rotating shaft (24). The two ends of the rotating shaft (24) are respectively rotatably connected to the two side columns (21); on the rotating shaft (24), there is a clamping assembly (25) for fixing the cable.
3. The wire filler separating and cutting mechanism according to claim 2, characterized in that, The tool assembly (23) includes a connecting column (231); on the top surface of the cross beam (22), a through hole is opened. The connecting column (231) is slidably connected to the through hole. One end of the connecting column (231) close to the rotating shaft (24) is rotatably connected to a blade (233); on the side surface of the cross beam (22), there is a first fastening bolt (232), and the first fastening bolt (232) abuts against the connecting column (231).
4. The wire filler separating and cutting mechanism according to claim 3, characterized in that, The clamping assembly (25) includes two clamping blocks (251) arranged on the rotating shaft (24). On the outer side surfaces of the two clamping blocks (251), threaded holes are opened. In the threaded holes, there are second fastening bolts (252) for fixing the clamping blocks (251). On the opposite side surfaces of each group of clamping blocks (251), anti-slip stripes (2511) are arranged.
5. The wire filler separating and shearing mechanism according to claim 3, characterized in that, Both the tool assembly (23) and the clamping assembly (25) are arranged in two groups. The two groups of tool assemblies (23) and the two groups of clamping assemblies (25) are arranged at intervals along the axial direction of the rotating shaft (24), and the tool assembly (23) and the clamping assembly (25) are in one-to-one correspondence.
6. The wire filler separating and cutting mechanism according to claim 4, characterized in that, The blade (233) is a circular blade (233). The blade (233) is rotatably connected to the connecting column (231), and the axis of the blade (233) is parallel to the axis of the side column (21).
7. The wire filler separating and cutting mechanism according to claim 1, wherein The transmission mechanism (3) includes two support columns (31) fixedly arranged on the top surface of the base (1). A fixed shaft (32) is rotatably connected between the two support columns (31), and the fixed shaft (32) is perpendicular to the support columns (31). A clamping plate (34) is arranged on the fixed shaft (32); one end of the fixed shaft (32) is provided with a motor (33), the output shaft of the motor (33) is fixedly arranged with the fixed shaft (32), and a third fastening bolt is arranged on the clamping plate (34). The clamping plate (34) is connected to the fixed shaft (32) through the third fastening bolt.
Citation Information
Patent Citations
Get rid of device of cable filler
CN207563454U