Molten iron conveying protection device in casting process

By designing barrier and protection mechanisms during casting, the problems of existing devices being unable to lift and mold displacement are solved, effective positioning and protection during molten iron transport is achieved, and equipment costs are reduced.

CN223146001UActive Publication Date: 2025-07-25HUNAN BAUHINIA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422112201.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-25
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the existing casting process, the molten iron conveying protection device cannot be lifted and adjusted, resulting in the mold being blocked and unable to observe, and the mold may be displaced due to impact during molten iron conveying.

Method used

A protective device including a barrier mechanism and a protection mechanism is designed. The barrier mechanism is used to position the fixed mold. The protection mechanism drives the barrier plate and the splash plate to lift and lower it in a coordinated manner through an electric push rod to provide corrosion resistance and heat insulation protection to avoid mold displacement and sputtering.

Benefits of technology

It realizes effective positioning and protection of the mold during the molten iron transport process, reduces equipment costs, and maintains the openness of the operating field of view to prevent the mold from being displaced due to impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molten iron conveying protection device in the casting process, and relates to the field of casting, the molten iron conveying protection device comprises a roller conveyor, the two sides of the top end of the middle of the roller conveyor are both fixedly provided with racks, and the top ends of the two racks are both provided with blocking mechanisms; the anti-splashing device has the advantages that when the electric push rod drives the barrier plate to descend, the connecting pieces arranged on the two sides of the barrier plate can drive the anti-splashing plate to descend synchronously until the bottom end of the anti-splashing plate is inserted into the strip-shaped groove, for example, when molten iron in a mold splashes, the ceramic lining plate, close to one side of the mold, of the anti-splashing plate can be used for protection; due to the fact that the ceramic lining plate is made of ceramic materials, higher corrosion resistance and abrasion resistance can be provided, the heat insulation plate arranged on the side, away from the ceramic lining plate, of the splash-proof plate is used for heat insulation, meanwhile, the heat insulation plate is used in cooperation with the blocking mechanism, a lifting assembly does not need to be additionally arranged for control, and therefore protection can be conducted during conveying; and meanwhile, the equipment cost can be reduced.
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Description

Technical Field

[0001] The utility model relates to the field of casting, in particular to a molten iron conveying protection device in the casting process. Background Art

[0002] Molten iron refers to high-temperature liquid iron, which is usually produced during the iron-making process. When steel products are processed, iron is melted at high temperature into molten iron and then poured into various molds to complete the production. The molten iron is hot and heavy, and is extremely dangerous. Therefore, when the molten iron is melted and transported, protective devices are required to prevent the molten iron from splashing during the input of the mold and causing injuries to workers.

[0003] The existing protective devices on the market are generally fixed and welded on both sides of the mold pouring position. Due to the fixed structure, the position cannot be raised or lowered and adjusted, and the entire line of sight is blocked, so it is impossible to observe the specific condition of the mold after pouring. Moreover, after the mold is transported to the designated position, when the molten iron is transported to the mold, the mold may be displaced due to the impact of the molten iron. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a molten iron conveying protection device during the casting process. By setting a blocking mechanism and a protection mechanism, the blocking mechanism is used to position and fix the mold to avoid displacement of the mold during pouring. At the same time, when the blocking mechanism is in operation, the lifting and lowering of the protection mechanism can be controlled in a linked manner to block the pouring and open the field of view after the pouring is completed.

[0005] In order to solve the above technical problems, the technical solution of the utility model is a molten iron conveying protection device in a casting process, comprising a roller conveyor, frames are fixedly installed on both sides of the middle top of the roller conveyor, the tops of the two frames are provided with blocking mechanisms, and the two ends of the two frames away from the blocking mechanism are provided with protection mechanisms;

[0006] Base frames are fixedly installed on both sides of the middle bottom end of the roller conveyor, support plates are fixedly installed on the top ends of the two base frames, a beam plate is fixedly installed between the top ends of the two support plates, and a material guide cylinder is fixedly installed in the middle of the beam plate.

[0007] As a further solution of the utility model: the blocking mechanism includes a mounting frame, an electric push rod and a blocking plate, the mounting frames are fixedly arranged at the top of the two frames, the electric push rods are fixedly arranged on both sides of the top of the mounting frames, the blocking plate is arranged near the bottom end of the mounting frame, and the output shafts of the two electric push rods are respectively arranged on both sides of the top of the blocking plate.

[0008] As a further solution of the utility model: a mounting seat is fixedly mounted on one side in the same direction of the middle part of the top end of the two mounting frames, and a positioning sensor is arranged in the middle part of the two mounting seats.

[0009] As a further solution of the present utility model: through grooves are respectively formed in both sides of the frame close to the baffle, and connecting pieces are fixedly installed on the outer sides of both sides of the baffle, and the two connecting pieces are respectively movably connected with the through grooves on both sides.

[0010] As a further solution of the present utility model: the protection mechanism includes a splash-proof plate, a ceramic lining plate and a heat insulation plate. Side grooves are respectively formed in one sides of the two frames close to the through grooves, and the splash-proof plates are movably installed between the side grooves on the same sides of the two frames. The ceramic lining plates are arranged on the same sides of the two splash-proof plates, and the heat insulation plates are arranged on the sides of the two splash-proof plates away from the ceramic lining plates.

[0011] As a further solution of the present utility model: strip-shaped grooves are respectively formed at the tops of both sides in the middle of the roller conveyor, and the bottom end of the splash-proof plate is movably connected with the strip-shaped grooves.

[0012] As a further solution of the present utility model: the connecting pieces arranged on both sides of the baffle pass through the through grooves and are fixedly connected with the splash-proof plate.

[0013] As a further solution of the present utility model: sliding strips are fixedly installed on the outer wall of the side of the splash-proof plate away from the connecting piece, sliding grooves are formed in the inner wall of the side of the frame away from the through groove, and the sliding strips are slidably connected with the sliding grooves.

[0014] Adopting the above technical solution: when the electric push rod drives the baffle to descend, the connecting pieces arranged on both sides of the baffle will drive the splash-proof plate to descend synchronously until the bottom end of the splash-proof plate is inserted into the strip-shaped groove. When the molten iron in the mold splashes, the ceramic lining plate on the side of the splash-proof plate close to the mold can be used for protection. Since the ceramic lining plate is made of ceramic material, it can provide stronger corrosion resistance and wear resistance, and the heat insulation plate arranged on the side of the splash-proof plate away from the ceramic lining plate is used for heat insulation and is used in cooperation with the blocking mechanism, and there is no need to additionally set up a lifting component for control. In this way, during transportation, protection can be carried out, and at the same time, the equipment cost can be reduced.

[0015] By setting the blocking mechanism, during use, the roller conveyor is started. After the roller conveyor is started, the mold is moved from one side of the roller conveyor to the middle position. At this time, the positions of the mold are confirmed by two positioning sensors in sequence. After the positioning sensors confirm the positions, the electric push rod is controlled to start. After the electric push rod starts, the baffle is controlled to descend until the two baffles block the outer sides of both sides of the mold. In this way, when the molten iron is input into the mold from the material guiding cylinder, the mold will not generate excessive displacement on the roller conveyor, and splashing of the molten iron caused by excessive shaking amplitude of the mold is avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic front view structure diagram of the overall molten iron conveying protection device during the casting process;

[0017] Figure 2 Schematic diagram of the blocking mechanism of the molten iron transportation protection device during the casting process;

[0018] Figure 3 Schematic diagram of the protection mechanism of the molten iron transportation protection device during the casting process;

[0019] Figure 4 For a molten iron transportation protection device during the casting process Figure 2 Enlarged view of part A.

[0020] In the figure: 1. Roller conveyor; 2. Frame; 3. Blocking mechanism; 301. Mounting frame; 302. Electric push rod; 303. Blocking plate; 4. Protection mechanism; 401. Splash-proof plate; 402. Ceramic lining plate; 403. Heat insulation plate; 5. Underframe; 6. Support plate; 7. Beam plate; 8. Feeding cylinder; 9. Through groove; 10. Connecting piece; 11. Strip groove; 12. Side groove; 13. Slide bar; 14. Slide groove; 15. Mounting seat; 16. Positioning sensor. Specific embodiments

[0021] The following further describes the specific embodiments of the present invention with reference to the accompanying drawings. It should be noted here that the description of these embodiments is for helping to understand the present invention, but does not constitute a limitation to the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0022] Embodiment 1

[0023] Please refer to Figure 1 - Figure 4 , the present invention provides a technical solution: a molten iron transportation protection device during the casting process, including a roller conveyor 1. Both sides of the middle top end of the roller conveyor 1 are fixedly installed with frames 2. Blocking mechanisms 3 are arranged at the top ends of the two frames 2. Both ends of the two frames 2 away from the blocking mechanism 3 are provided with protection mechanisms 4;

[0024] Both sides of the middle bottom end of the roller conveyor 1 are fixedly installed with underframes 5. Support plates 6 are fixedly installed at the top ends of the two underframes 5. A beam plate 7 is fixedly installed between the top ends of the two support plates 6. A feeding cylinder 8 is fixedly installed in the middle of the beam plate 7.

[0025] Please refer to Figure 1 and Figure 4, the blocking mechanism 3 includes a mounting frame 301, an electric push rod 302 and a blocking plate 303. Mounting frames 301 are fixedly arranged at the tops of both racks 2. Electric push rods 302 are fixedly installed on both sides at the top of the mounting frame 301. A blocking plate 303 is arranged near the bottom end of the rack 2 close to the mounting frame 301. The output shafts of the two electric push rods 302 are respectively arranged on both sides at the top of the blocking plate 303. Mounting seats 15 are fixedly installed on the middle parts of the tops of the two mounting frames 301 facing the same side. Position sensors 16 are arranged in the middle parts of the two mounting seats 15. Through grooves 9 are penetrated and opened on both sides of the rack 2 close to the blocking plate 303. Connecting pieces 10 are fixedly installed on the outer sides of both sides of the blocking plate 303. The two connecting pieces 10 are respectively movably connected with the through grooves 9 on both sides.

[0026] During use, start the roller conveyor 1. After the roller conveyor 1 starts, move the mold from one side of the roller conveyor 1 to the middle position. At this time, the mold sequentially passes through the two position sensors 16 to confirm the position. After the position sensors 16 confirm the position, control the electric push rod 302 to start. After the electric push rod 302 starts, control the blocking plate 303 to descend until the two blocking plates 303 block the outer sides of both sides of the mold. In this way, when the molten iron is input into the mold from the material guiding cylinder 8, the mold will not generate excessive displacement on the roller conveyor 1, avoiding the splashing of the molten iron due to excessive shaking amplitude of the mold.

[0027] Embodiment 2

[0028] Please refer to Figure 1 - Figure 4 , the present utility model provides a technical solution: a molten iron conveying and protecting device during casting, including a roller conveyor 1. Both sides at the top of the middle part of the roller conveyor 1 are fixedly installed with racks 2. Blocking mechanisms 3 are arranged at the tops of both racks 2. Both ends on one side of both racks 2 far from the blocking mechanism 3 are provided with protecting mechanisms 4;

[0029] Both sides at the bottom of the middle part of the roller conveyor 1 are fixedly installed with bottom frames 5. Support plates 6 are fixedly installed at the tops of both bottom frames 5. A beam plate 7 is fixedly installed between the tops of the two support plates 6. A material guiding cylinder 8 is fixedly installed in the middle of the beam plate 7;

[0030] Please refer to Figure 2 、 Figure 3 and Figure 4, the protection mechanism 4 includes a splash guard 401, a ceramic lining 402 and a heat insulation plate 403. Side grooves 12 are opened on one side of each of the two frames 2 close to the through groove 9. The splash guard 401 is movably installed between the side grooves 12 on the same side of the two frames 2. A ceramic lining 402 is arranged on the same side of the two splash guards 401. Heat insulation plates 403 are arranged on the sides of the two splash guards 401 away from the ceramic lining 402. Connecting pieces 10 arranged on both sides of the baffle 303 pass through the through groove 9 and are fixedly connected to the splash guard 401. Strip-shaped grooves 11 are opened at the top ends on both sides of the middle of the roller conveyor 1. The bottom end of the baffle 303 is movably connected to the strip-shaped groove 11;

[0031] A slide bar 13 is fixedly installed on the outer wall of the splash guard 401 away from the connecting piece 10. A slide groove 14 is opened on the inner wall of the frame 2 away from the through groove 9. The slide bar 13 is slidably connected to the slide groove 14.

[0032] Specifically, when the electric push rod 302 drives the baffle 303 to descend, the connecting pieces 10 arranged on both sides of the baffle 303 will drive the splash guard 401 to descend synchronously until the bottom end of the splash guard 401 is inserted into the strip-shaped groove 11. When the molten iron in the mold splashes, it can be protected by the ceramic lining 402 on the side of the splash guard 401 close to the mold. Since the ceramic lining 402 is made of ceramic material, it can provide stronger corrosion resistance and wear resistance. The heat insulation plate 403 arranged on the side of the splash guard 401 away from the ceramic lining 402 is used for heat insulation and is used in cooperation with the blocking mechanism 3, eliminating the need to additionally set up a lifting component for control. In this way, during transportation, protection can be achieved while reducing equipment costs.

[0033] The above has described the embodiments of the present invention in detail in conjunction with the drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principles and spirit of the present invention, various changes, modifications, substitutions and variations made to these embodiments still fall within the protection scope of the present invention.

Claims

1. A protection device for molten iron transportation in the casting process, including a roller conveyor (1), characterized in that: On both sides of the top of the middle part of the roller conveyor (1), frames (2) are fixedly installed. On the top of each of the two frames (2), a blocking mechanism (3) is provided. At both ends of one side of each of the two frames (2) away from the blocking mechanism (3), a protection mechanism (4) is provided; On both sides of the bottom of the middle part of the roller conveyor (1), chassis (5) are fixedly installed. On the top of each of the two chassis (5), support plates (6) are fixedly installed. Between the tops of the two support plates (6), a beam plate (7) is fixedly installed. In the middle of the beam plate (7), a material guiding cylinder (8) is fixedly installed.

2. The molten iron transportation protection device in the casting process according to claim 1, characterized in that: The blocking mechanism (3) includes a mounting frame (301), an electric push rod (302), and a blocking plate (303). On the top of each of the two frames (2), a mounting frame (301) is fixedly provided. On both sides of the top of the mounting frame (301), electric push rods (302) are fixedly installed. At the bottom of the frame (2) close to the mounting frame (301), a blocking plate (303) is provided. The output shafts of the two electric push rods (302) are respectively arranged on both sides of the top of the blocking plate (303).

3. The molten iron conveying and protecting device in the casting process according to claim 2, characterized in that: On the same side in the same direction in the middle of the top of each of the two mounting frames (301), a mounting seat (15) is fixedly installed. In the middle of each of the two mounting seats (15), a positioning sensor (16) is provided.

4. The molten iron conveying and protecting device in the casting process according to claim 2, wherein: On both sides of the frame (2) close to the blocking plate (303), through slots (9) are penetrated and opened. On the outer sides of both sides of the blocking plate (303), connecting pieces (10) are fixedly installed. The two connecting pieces (10) are respectively movably connected to the through slots (9) on both sides.

5. The molten iron conveying and protecting device in a casting process according to claim 2, wherein: The protection mechanism (4) includes a splash-proof plate (401), a ceramic lining plate (402), and a heat insulation plate (403). On one side of each of the two frames (2) close to the through slot (9), a side slot (12) is opened. Between the side slots (12) on the same side of the two frames (2), a splash-proof plate (401) is movably installed. On the same side of the two splash-proof plates (401), a ceramic lining plate (402) is provided. On the side of each of the two splash-proof plates (401) away from the ceramic lining plate (402), a heat insulation plate (403) is provided.

6. The molten iron conveying protection device in the casting process according to claim 5, characterized in that: On both sides of the top of the middle part of the roller conveyor (1), strip-shaped slots (11) are opened. The bottom end of the splash-proof plate (401) is movably connected to the strip-shaped slot (11).

7. A molten iron transportation protection device during the casting process according to claim 3, characterized in that: The connecting pieces (10) arranged on both sides of the blocking plate (303) pass through the through slots (9) and are fixedly connected to the splash-proof plate (401).

8. A molten iron conveying protection device in a casting process according to claim 6, characterized in that: On the outer wall of the side of the splash-proof plate (401) away from the connecting piece (10), a sliding strip (13) is fixedly installed. On the inner wall of the side of the frame (2) away from the through slot (9), a sliding slot (14) is opened. The sliding strip (13) is slidably connected to the sliding slot (14).