Economical area-adjustable metal plate stacking device

By designing an adjustable area metal sheet stacking device and using structures such as adjustable height walking tracks and permanent magnet suction cups, the automation problem of stacking devices in sheet metal processing production lines is solved, the manual workload is reduced, and the production costs of small and medium-sized enterprises are reduced.

CN223149750UActive Publication Date: 2025-07-25JIANGSU YAWEI MACHINE TOOL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422387196.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-25
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The stacking devices of existing sheet metal processing production lines cannot achieve automated production, resulting in huge labor workload and increasing cost pressure from small and medium-sized enterprises.

Method used

An economical adjustable area metal sheet stacking device is designed, using adjustable height walking tracks, walking motors, movable permanent magnet suction cups and edge barrier structures, combined with ultra-high detection sensors and rulers to realize automated production and manual assisted sheet stacking process.

Benefits of technology

It reduces manual workload and reduces production costs for small and medium-sized enterprises. It is suitable for processing workpieces with single and large batches to achieve automated production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223149750U_ABST
    Figure CN223149750U_ABST
Patent Text Reader

Abstract

The utility model discloses an economical area-adjustable metal plate stacking device which comprises a stacking wood tray, height-adjustable walking rails are installed on the two sides of the bottom of the stacking wood tray, walking motors are arranged on the inner sides of the height-adjustable walking rails, meanwhile, the surface of the stacking wood tray is covered with a plate pile, and the surface of the stacking wood tray is covered with the plate pile. A movable permanent magnetic chuck is installed on the upper side of the left end of the stockpiling wood tray, and a plate short edge position-adjustable blocking edge is arranged on the upper side of the movable permanent magnetic chuck. According to the economical area-adjustable metal plate stacking device, after workpieces are stacked to a certain height, the superelevation detection sensor is triggered to inform a user to take away a plate pile and replace a tray; after the stacking device is opened out of the discharging position and one body position is opened out, a plate material pile can be conveniently taken away manually; the device is suitable for the working conditions that machined workpieces are single and have a certain batch, and the requirement for intelligent machining is not high, automatic production can be conducted, the manual workload is reduced, and the pressure of cost of small and medium-sized enterprises is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of sheet metal processing, and specifically relates to an economical adjustable area metal sheet stacking device. Background Technique

[0002] The sheet metal processing production line is a production line used for processing metal sheets. The main equipment includes a shearing machine and a punching press, etc. The shearing machine is used to cut the metal sheet according to the required size. It can accurately control the length and width of the sheet, providing accurate raw material dimensions for subsequent processing steps. It has high cutting accuracy and efficiency and can adapt to metal sheets of different thicknesses and materials. The punching press performs processing operations such as punching, blanking, and bending on the sheet through a die. It can quickly process various shaped holes and contours on the sheet. The punching press has a fast processing speed and high precision, and can achieve mass production. At the same time, the punching press can meet different processing requirements by replacing different dies.

[0003] In recent years, with the continuous improvement of the market's requirements for the automation of sheet metal processing equipment, various unmanned automated sheet metal processing production lines have emerged, and the degree of intelligence of the production line has become higher and higher. Generally, various stacking devices with different functions are equipped in the production line for automatic classification and stacking of sheet metal workpieces. The stacking methods in the current technology cannot carry out automated production, resulting in a huge amount of manual work and increasing the cost pressure on small and medium-sized enterprises. Content of the Utility Model

[0004] The purpose of the utility model is to provide an economical adjustable area metal sheet stacking device to solve the defects mentioned in the above background technique.

[0005] To achieve the above purpose, an economical adjustable area metal sheet stacking device is provided, including a stacking wooden pallet. Adjustable height walking tracks are installed on both sides of the bottom of the stacking wooden pallet, and a walking motor is arranged inside the adjustable height walking tracks. At the same time, the surface of the stacking wooden pallet is covered with a sheet stack. A movable permanent magnet suction cup is installed on the upper side of the left end of the stacking wooden pallet. A position-adjustable stop for the short side of the sheet is arranged above the movable permanent magnet suction cup. A position-adjustable aligning stop for the long side of the sheet is installed on one side of the position-adjustable stop for the short side of the sheet. At the same time, the position-adjustable aligning stop for the long side of the sheet is installed on the movable permanent magnet suction cup. The stacking wooden pallet is arranged on the workbench of the stacking device, and a scale is covered on the surface of the workbench. At the same time, the scale is arranged in an "L" shape.

[0006] Preferably, a fixed-position pneumatic aligning stop is installed on the right side of the surface of the stacking wooden pallet, a sheet guiding slope is installed above the fixed-position pneumatic aligning stop, and a feeding sensor is arranged on the sheet guiding slope.

[0007] Preferably, a sheet feeding mechanism is provided above the sheet guiding ramp, and the surface of the sheet feeding mechanism is covered with a sheet brush pressing roller, and two groups of sheet brush pressing rollers are arranged in parallel.

[0008] Preferably, four groups of sheet short-side adjustable position edge guards are evenly arranged on the outer surface of the stacking wooden pallet, and two groups of sheet short-side adjustable position edge guards are installed on the left side of the stacking wooden pallet, and the other two groups of sheet short-side adjustable position edge guards are installed on the front position of the stacking wooden pallet.

[0009] Preferably, two groups of sheet long-side adjustable position aligning edge guards are provided, and the two groups of sheet long-side adjustable position aligning edge guards are installed at the rear position of the stacking wooden pallet.

[0010] Preferably, two groups of fixed-position pneumatic aligning edge guards are provided, and the two groups of fixed-position pneumatic aligning edge guards are installed on the right side of the stacking wooden pallet.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The edge guard and the aligning edge guard base are movable permanent magnetic chucks, which can conveniently eliminate the magnetism and then adjust the position, and then add the magnetism back to hold the device table; after the workpieces are stacked to a certain height, the ultra-high detection sensor is triggered to notify the user to take away the sheet stack and replace the pallet; after the stacking device moves out of the blanking position and moves out one body position, it is convenient for manual removal of the sheet stack; this device is suitable for working conditions where the processed workpieces are relatively single, have a certain batch, and have relatively low requirements for intelligent processing, can carry out automated production, reduce the manual workload, and reduce the cost pressure on small and medium-sized enterprises. Description of the Drawings

[0012] Figure 1 It is a front view schematic diagram of the structure of the present utility model;

[0013] Figure 2 is Figure 1 the top view of.

[0014] Reference numerals in the figure: 1, sheet feeding mechanism; 2, sheet brush pressing roller; 3, incoming material sensor; 4, sheet guiding ramp; 5, fixed-position pneumatic aligning edge guard; 6, movable permanent magnetic chuck; 7, sheet short-side adjustable position edge guard; 8, sheet long-side adjustable position aligning edge guard; 9, scale; 10, walking motor; 11, adjustable height walking track; 12, stacking wooden pallet; 13, sheet stack. Detailed Embodiment

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0016] Please refer to Figure 1-2 , the present invention provides an economical adjustable area metal sheet stacking device, including a stacking wooden pallet 12. Both sides of the bottom of the stacking wooden pallet 12 are installed with adjustable height walking tracks 11, and a walking motor 10 is arranged inside the adjustable height walking tracks 11. At the same time, the surface of the stacking wooden pallet 12 is covered with a sheet stack 13. And a movable permanent magnet suction cup 6 is installed on the upper side of the left end of the stacking wooden pallet 12. A position adjustable edge stop 7 for the short side of the sheet is arranged above the movable permanent magnet suction cup 6. And a position adjustable aligning edge stop 8 for the long side of the sheet is installed on one side of the position adjustable edge stop 7 for the short side of the sheet. At the same time, the position adjustable aligning edge stop 8 for the long side of the sheet is installed on the movable permanent magnet suction cup 6. The stacking wooden pallet 12 is arranged on the workbench of the stacking device, and the surface of the workbench is covered with a scale 9. At the same time, the scale 9 is arranged in an "L" shape.

[0017] The working process of this equipment is as follows: Before work, the whole device is controlled by the walking motor 10 and walks along the track 11 to the designated position: determined according to the workpiece size and the incoming material reference; manually loosen the permanent magnet suction cup 6, adjust the positions of the position adjustable edge stop 7 for the short side of the sheet and the position adjustable aligning edge stop 8 for the long side of the sheet according to the indication of the scale 9 according to the workpiece size, put in a suitable stacking wooden pallet 12, and start the machine to work; after the previous process is completed and the workpieces are conveyed one by one, first pass through the sheet brush pressing roller 2 to prevent the sheet from warping prematurely. After being guided by the sheet guiding slope 4, the sheet smoothly falls into the stacking area; the sheet passes through the incoming material sensor 3, triggers a signal, and after a delay period, the fixed position pneumatic aligning edge stop 5 and the position adjustable aligning edge stop 8 for the long side of the sheet are started to align the sheet once; as long as there are sheets coming continuously in the front, the above actions are continuously executed until the height of the sheet stack reaches the height limit requirement, triggering the height pair of infrared sensors to notify the user to take away the sheet stack; control the whole device by the walking motor 10 and walk along the track 11 to the unloading position, and use a forklift or a crane to unload the material;

[0018] This device is applied to the post - process of plate shearing or cutting and blanking devices; before operation, the stacking device automatically adjusts its overall position according to the width dimension of the plate, and manually adjusts the positions of the adjustable position edge stops 7 for the short side of the sheet and the adjustable position aligning edge stops 8 for the long side of the sheet according to the length and width dimensions of the plate and the scale on the stacking table, and then places a wooden pallet. During processing, the processed metal sheet metal workpieces are conveyed to the front of the stacking device according to a certain benchmark through a conveying device, and fall into the interior of the stacking device through the sheet conveying mechanism 1, the sheet brush pressing roller 2, the incoming material sensor 3, and the sheet guiding ramp 4. The incoming material sensor 3 near the sheet guiding ramp 4 is triggered. After a certain delay, the two aligning edge stops for each of the long and short sides perform an aligning action to align the lower sheet, and the aligning action is driven by a cylinder. When changing workpieces, it is necessary to adjust the positions of the edge stops and the aligning edge stops again. The bases of the edge stops and the aligning edge stops are movable permanent - magnet chucks 6, which can conveniently eliminate magnetism and then adjust the positions, and then add back magnetism to hold the device tabletop. After the workpieces are stacked to a certain height, the ultra - high detection sensor is triggered to notify the user to remove the stack of sheets and replace the pallet. After the stacking device moves out of the blanking position by one body position, it is convenient for manual removal of the stack of sheets. This device is suitable for working conditions where the processed workpieces are relatively single, have a certain batch, and have relatively low requirements for intelligent processing, and can carry out automated production, reducing the manual workload and the cost pressure on small and medium - sized enterprises.

[0019] A fixed - position pneumatic aligning edge stop 5 is installed on the right - hand side surface of the surface of the stacking wooden pallet 12, and a sheet guiding ramp 4 is installed above the fixed - position pneumatic aligning edge stop 5. At the same time, an incoming material sensor 3 is arranged on the sheet guiding ramp 4.

[0020] As a preferred embodiment, a sheet conveying mechanism 1 is arranged above the sheet guiding ramp 4, and the surface of the sheet conveying mechanism 1 is covered with sheet brush pressing rollers 2. At the same time, two groups of sheet brush pressing rollers 2 are arranged in parallel.

[0021] Four groups of adjustable - position edge stops 7 for the short side of the sheet are evenly arranged on the outer surface of the stacking wooden pallet 12. Two groups of adjustable - position edge stops 7 for the short side of the sheet are installed on the left - hand side position of the stacking wooden pallet 12, and at the same time, the other two groups of adjustable - position edge stops 7 for the short side of the sheet are installed on the front - part position of the stacking wooden pallet 12.

[0022] As a preferred embodiment, two groups of adjustable - position aligning edge stops 8 for the long side of the sheet are arranged, and the two groups of adjustable - position aligning edge stops 8 for the long side of the sheet are installed on the rear - part position of the stacking wooden pallet 12.

[0023] Two groups of fixed - position pneumatic aligning edge stops 5 are arranged, and the two groups of fixed - position pneumatic aligning edge stops 5 are installed on the right - hand side position of the stacking wooden pallet 12.

[0024] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An economical adjustable area metal sheet stacking device, including a stacking wooden pallet (12), characterized in that: Adjustable-height walking tracks (11) are installed on both sides of the bottom of the stockpiling wooden pallet (12), a walking motor (10) is arranged inside the adjustable-height walking tracks (11), a sheet pile (13) covers the surface of the stockpiling wooden pallet (12), a movable permanent magnet suction cup (6) is installed on the upper side of the left end of the stockpiling wooden pallet (12), a position-adjustable stop edge for the short side of the sheet (7) is arranged above the movable permanent magnet suction cup (6), a position-adjustable aligning stop edge for the long side of the sheet (8) is installed on one side of the position-adjustable stop edge for the short side of the sheet (7), and the position-adjustable aligning stop edge for the long side of the sheet (8) is installed on the movable permanent magnet suction cup (6). The stockpiling wooden pallet (12) is arranged on the workbench of the stacking device, a scale (9) covers the surface of the workbench, and the scale (9) is arranged in an "L" shape.

2. An economical adjustable area metal sheet stacking device according to claim 1, characterized in that: A fixed-position pneumatic aligning stop edge (5) is installed on the right side of the surface of the stockpiling wooden pallet (12), a sheet guiding slope (4) is installed above the fixed-position pneumatic aligning stop edge (5), and a feeding sensor (3) is arranged on the sheet guiding slope (4).

3. An economic adjustable area metal sheet stacking device according to claim 2, characterized in that: A sheet conveying mechanism (1) is arranged above the sheet guiding slope (4), sheet brush pressing rollers (2) cover the surface of the sheet conveying mechanism (1), and two groups of sheet brush pressing rollers (2) are arranged in parallel.

4. An economical adjustable area metal sheet stacking device according to claim 1, characterized in that: Four groups of position-adjustable stop edges for the short side of the sheet (7) are evenly arranged on the outer surface of the stockpiling wooden pallet (12), two groups of position-adjustable stop edges for the short side of the sheet (7) are installed on the left side of the stockpiling wooden pallet (12), and the other two groups of position-adjustable stop edges for the short side of the sheet (7) are installed on the front part of the stockpiling wooden pallet (12).

5. An economical adjustable area metal sheet stacking device according to claim 1, characterized in that: Two groups of position-adjustable aligning stop edges for the long side of the sheet (8) are arranged, and the two groups of position-adjustable aligning stop edges for the long side of the sheet (8) are installed on the rear part of the stockpiling wooden pallet (12).

6. An economical adjustable area metal sheet stacking device according to claim 2, characterized in that: Two groups of fixed-position pneumatic aligning stop edges (5) are arranged, and the two groups of fixed-position pneumatic aligning stop edges (5) are installed on the right side of the stockpiling wooden pallet (12).