Annealing equipment for machining hexagonal flange bolt for automobile

By combining the design of rotating components and heating components, uniform heating and rapid unloading of hexagonal flange bolts are achieved, solving the problems of uneven heating and unloading difficulties in existing equipment, and improving processing efficiency.

CN223150606UActive Publication Date: 2025-07-25CHANGSHU CITY NO 2 STANDARD PARTS FACTORY
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Patent Information

Application Number
CN202422467361.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-25
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing annealing equipment for the processing of hexagonal flange surface bolts cannot achieve uniform heating and rapid unloading.

Method used

A device including an annealing box, a rotating assembly, a heating assembly and a storage assembly is designed. The square barrel is driven by a motor to drive the bolt to rotate, and the spiral electric heat pipe is used to heat evenly. After cooling, the bolts are quickly removed by pulling the assembly.

Benefits of technology

It realizes uniform heating and rapid unloading of hexagonal flange bolts, improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223150606U_ABST
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Abstract

The utility model discloses annealing equipment for processing a hexagonal flange bolt for an automobile, which relates to the technical field of annealing equipment and comprises an annealing box and a rotating component, a heating assembly is mounted on the upper side in the annealing box; the rotating assembly comprises a connecting plate, a motor and a square barrel, the connecting plate is placed at the lower end in the annealing box, the motor is installed on the lower side of the connecting plate, the square barrel is fixed to an output shaft of the motor, the storage assembly and the clamping assembly are installed on the side face of the square barrel, and the pulling assembly is installed in the square barrel. The storage assembly, the clamping assembly and the pulling assembly are matched, the input end of the motor is electrically connected with the output end of an external PLC, the storage assembly comprises a connecting ring, a clamping groove, a storage strip and a storage hole, and the side face of the square barrel is sleeved with the connecting ring. And meanwhile, discharging can be rapidly carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of annealing equipment, in particular to an annealing equipment for processing hexagonal flange bolts for automobiles. Background Technique

[0002] The hexagonal flange bolt is one of the commonly used mechanical parts nowadays. Bolts are usually used together with nuts to fasten and connect two parts with through holes. In the process of bolt production and processing, annealing treatment of bolts is one of the essential processing procedures. Its purpose is to reduce hardness, improve machinability, eliminate residual stress, stabilize dimensions, reduce deformation and crack tendency, refine grains, adjust the structure, eliminate structure defects, etc. When annealing bolts, usually multiple bolts are put into the annealing equipment. First, the bolts are slowly heated to a certain temperature and kept for enough time, and then the bolts are cooled at an appropriate speed;

[0003] However, in the prior art, when the commonly used annealing equipment for processing hexagonal flange bolts is in use, it cannot uniformly heat the hexagonal flange bolts to be annealed, and at the same time, it cannot quickly unload the materials after annealing. For this reason, we propose an annealing equipment for processing hexagonal flange bolts for automobiles. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an annealing equipment for processing hexagonal flange bolts for automobiles, which can uniformly heat the annealed hexagonal flange bolts and can quickly unload the materials, and can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an annealing equipment for processing hexagonal flange bolts for automobiles, including an annealing box and a rotating assembly;

[0006] Annealing box: A heating assembly is installed on the upper side of the interior;

[0007] Rotating assembly: It includes a connecting plate, a motor and a square barrel. The connecting plate is placed at the lower end of the interior of the annealing box. A motor is installed on the lower side of the connecting plate. A square barrel is fixed on the output shaft of the motor. A storage assembly and a clamping assembly are installed on the side surface of the square barrel. A pulling assembly is installed inside the square barrel. The storage assembly, the clamping assembly and the pulling assembly cooperate with each other. The input end of the motor is electrically connected to the output end of an external PLC controller. By setting the rotating assembly, all the hexagonal flange bolts are driven to rotate.

[0008] Further, the storage component includes a connecting ring, a card slot, a storage strip and storage holes. A connecting ring is sleeved on the side surface of the square barrel. Two corresponding card slots are opened inside the connecting ring. Uniformly distributed storage strips are fixed on the circumferential surface of the connecting ring. Uniformly distributed storage holes are opened on the upper side of the storage strip. The hexagon flange bolts are stored by setting the storage component.

[0009] Further, the clamping component includes a fixing ring, a sliding rod, a clamping head, a first spring and a metal pulling rope. Two corresponding fixing holes are opened on the side surface of the square barrel. A fixing ring is fixed inside the fixing hole. A sliding rod is slidably connected inside the fixing ring. A clamping head is fixed on the end surface of the sliding rod. The clamping head is clamped inside the corresponding card slot. A first spring is sleeved on the circumferential surface of the sliding rod. One end of the first spring is fixed on the end surface of the clamping head, and the other end of the first spring is fixed on the end surface of the fixing ring. A metal pulling rope is fixed on the end surface of the sliding rod. The connecting ring is fixed by setting the clamping component.

[0010] Further, the pulling component includes a connecting rod, a pulling plate and a second spring. A connecting rod is arranged inside the square barrel. All the metal pulling ropes are fixed on the circumferential surface of the connecting rod. A strip-shaped opening is opened on the side surface of the square barrel. A pulling plate is slidably connected inside the strip-shaped opening. The connecting rod is fixed on the upper side of the pulling plate. A second spring is fixed on the lower side of the pulling plate. The second spring is fixed inside the square barrel. All the metal pulling ropes are moved by setting the pulling component to pull.

[0011] Further, the heating component includes an electric telescopic rod, a mounting plate, a spiral electric heating tube and a temperature sensor. An electric telescopic rod is installed on the upper side of the annealing box. A mounting plate is fixed on the telescopic arm of the electric telescopic rod. A spiral electric heating tube is installed at the lower end of the mounting plate. All the storage strips are located inside the spiral electric heating tube. A temperature sensor is installed inside the annealing box. The input end of the spiral electric heating tube is electrically connected to the output end of an external PLC controller. The temperature sensor is bidirectionally electrically connected to the external PLC controller. The hexagon flange bolts are heated by setting the heating component.

[0012] Further, a baffle is hinged on the side surface of the annealing box. A pulling strip is fixed on the side surface of the baffle. An observation port is opened in the middle of the baffle. A transparent plate is fixed inside the observation port. The annealing box is sealed by setting the baffle.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The annealing equipment for processing automotive hexagon flange bolts has the following advantages:

[0014] 1. By setting up a storage component, during use, the hexagon flange bolts to be annealed can be inserted into the evenly distributed storage holes. Then, start the electric telescopic rod to make the spiral electric heating tube move downward. When it moves to a suitable position, all the storage bars will be inside the spiral electric heating tube. At this time, start the motor to make the square barrel rotate. The rotation of the square barrel drives all the hexagon flange bolts to rotate. Then, start the spiral electric heating tube to uniformly heat and anneal the rotating hexagon flange bolts.

[0015] 2. By setting up a storage component, after annealing, the pulling plate can be pressed downward to make the connecting rod move downward. The downward movement of the connecting rod pulls all the metal ropes to move, causing all the chucks to move and separate from all the card slots. After separation, all the connecting rings can be removed, and then it is extremely convenient to remove the hexagon flange bolts in the storage holes. Brief Description of the Drawings

[0016] Figure 1 It is a front - side structural schematic diagram of the present utility model;

[0017] Figure 2 It is a left - side sectional view of the present utility model;

[0018] Figure 3 It is an enlarged view of part A of the present utility model;

[0019] Figure 4 It is a structural schematic diagram of the storage hole of the present utility model.

[0020] In the figure: 1 annealing box, 2 rotating component, 21 connecting plate, 22 motor, 23 square barrel, 3 transparent plate, 4 storage component, 41 connecting ring, 42 card slot, 43 storage bar, 44 storage hole, 5 clamping component, 51 fixing ring, 52 sliding rod, 53 chuck, 54 first spring, 55 metal rope, 6 pulling component, 61 connecting rod, 62 pulling plate, 63 second spring, 7 heating component, 71 electric telescopic rod, 72 mounting plate, 73 spiral electric heating tube, 74 temperature sensor, 8 baffle, 9 pull bar. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4, this embodiment provides a technical solution: an annealing device for processing hexagonal flange bolts for automobiles, including an annealing box 1 and a rotating assembly 2;

[0023] Annealing box 1: A heating component 7 is installed on the upper side inside. The heating component 7 includes an electric telescopic rod 71, a mounting plate 72, a spiral electric heating tube 73, and a temperature sensor 74. An electric telescopic rod 71 is installed on the upper side of the annealing box 1. A mounting plate 72 is fixed on the telescopic arm of the electric telescopic rod 71. A spiral electric heating tube 73 is installed at the lower end of the mounting plate 72. All the storage strips 43 are located inside the spiral electric heating tube 73. A temperature sensor 74 is installed inside the annealing box 1. The input end of the spiral electric heating tube 73 is electrically connected to the output end of an external PLC controller, and the temperature sensor 74 is bidirectionally electrically connected to the external PLC controller. The hexagonal flange bolts are heated by setting the heating component 7;

[0024] Rotating assembly 2: It includes a connecting plate 21, a motor 22 and a square barrel 23. The connecting plate 21 is placed at the lower end inside the annealing box 1. The motor 22 is installed on the lower side of the connecting plate 21. A square barrel 23 is fixed on the output shaft of the motor 22. A storage assembly 4 and a clamping assembly 5 are installed on the side of the square barrel 23. A pulling assembly 6 is installed inside the square barrel 23. The storage assembly 4, the clamping assembly 5 and the pulling assembly 6 cooperate with each other. The input end of the motor 22 is electrically connected to the output end of an external PLC controller. The storage assembly 4 includes a connecting ring 41, a card slot 42, a storage strip 43 and a storage hole 44. A connecting ring 41 is sleeved on the side of the square barrel 23. Two corresponding card slots 42 are opened inside the connecting ring 41. Uniformly distributed storage strips 43 are fixed on the circumferential surface of the connecting ring 41. Uniformly distributed storage holes 44 are opened on the upper side of the storage strip 43. The clamping assembly 5 includes a fixing ring 51, a sliding rod 52, a clamping head 53, a first spring 54 and a metal pulling rope 55. Two corresponding fixing holes are opened on the side of the square barrel 23. The fixing ring 51 is fixed inside the fixing hole. The sliding rod 52 is slidably connected inside the fixing ring 51. The clamping head 53 is fixed on the end surface of the sliding rod 52. The clamping head 53 is clamped inside the corresponding card slot 42. The first spring 54 is sleeved on the circumferential surface of the sliding rod 52. One end of the first spring 54 is fixed on the end surface of the clamping head 53, and the other end of the first spring 54 is fixed on the end surface of the fixing ring 51. The metal pulling rope 55 is fixed on the end surface of the sliding rod 52. The pulling assembly 6 includes a connecting rod 61, a pulling plate 62 and a second spring 63. The connecting rod 61 is arranged inside the square barrel 23. All the metal pulling ropes 55 are fixed on the circumferential surface of the connecting rod 61. A strip-shaped opening is opened on the side of the square barrel 23. The pulling plate 62 is slidably connected inside the strip-shaped opening. The connecting rod 61 is fixed on the upper side of the pulling plate 62. The second spring 63 is fixed on the lower side of the pulling plate 62. The second spring 63 is fixed inside the square barrel 23. By setting the pulling assembly 6, all the metal pulling ropes 55 are pulled to move. By setting the clamping assembly 5, the connecting ring 41 is fixed. By setting the storage assembly 4, the hexagon flange bolts are stored. By setting the rotating assembly 2, all the hexagon flange bolts are driven to rotate.

[0025] Among them: A baffle 8 is hinged on the side of the annealing box 1. A pull bar 9 is fixed on the side of the baffle 8. An observation port is opened in the middle of the baffle 8. A transparent plate 3 is fixed inside the observation port. By setting the baffle 8, the annealing box 1 is sealed.

[0026] The working principle of an annealing device for processing hexagonal flange bolts for automobiles provided by the present utility model is as follows: First, insert the hexagonal flange bolts to be annealed into the interior of the uniformly distributed storage holes 44. Then, insert the connecting plate 21 into the annealing box 1. Then, start the electric telescopic rod 71 to make the spiral electric heating tube 73 move downward. When it moves downward to a suitable position, all the storage bars 43 will be located inside the spiral electric heating tube 73. At this time, start the motor 22 to make the square barrel 23 rotate. The rotation of the square barrel 23 drives all the hexagonal flange bolts to rotate. At this time, start the spiral electric heating tube 73 to uniformly heat the rotating hexagonal flange bolts. After heating, wait for them to cool. After cooling, the annealing is completed. Then, control the electric telescopic rod 71 to contract to drive the spiral electric heating tube 73 to move upward away from all the storage bars 43. Then, open the baffle 8 and pull out the connecting plate 21. After pulling out, press down on the pulling plate 62 to make the connecting rod 61 move downward. The downward movement of the connecting rod 61 pulls all the metal ropes 55 to move, causing all the chucks 53 to move and separate from all the card slots 42. After separation, all the connecting rings 41 can be removed. Then, it is extremely convenient to remove the hexagonal flange bolts in the storage holes 44.

[0027] It should be noted that in the above embodiments, the external PLC controller disclosed has a specific model of Siemens S7-200. The motor 22 can be selected as a 1LE0003 three-phase asynchronous motor. The electric telescopic rod 71 can be selected as a TGC-A large-thrust electric telescopic rod. The temperature sensor 74 can be selected as an LSCI-TZ03 laser-focusing type infrared temperature sensor. The spiral electric heating tube 73 can be freely configured according to the actual application scenario. The external PLC controller controls the operation of the motor 22, the electric telescopic rod 71, and the spiral electric heating tube 73 using the commonly used methods in the prior art.

[0028] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. An annealing device for processing hexagon flange bolts for automobiles, characterized in that: It includes an annealing box (1) and a rotating assembly (2); Annealing box (1): A heating assembly (7) is installed on the upper side inside; Rotating assembly (2): It includes a connecting plate (21), a motor (22) and a square barrel (23). The connecting plate (21) is placed at the lower end inside the annealing box (1). The motor (22) is installed on the lower side of the connecting plate (21). A square barrel (23) is fixed on the output shaft of the motor (22). A storage assembly (4) and a clamping assembly (5) are installed on the side surface of the square barrel (23). A pulling assembly (6) is installed inside the square barrel (23). The storage assembly (4), the clamping assembly (5) and the pulling assembly (6) cooperate with each other. The input end of the motor (22) is electrically connected to the output end of an external PLC controller.

2. The annealing equipment for processing hexagon flange bolts for automobiles according to claim 1, characterized in that: The storage assembly (4) includes a connecting ring (41), a card slot (42), a storage strip (43) and a storage hole (44). The connecting ring (41) is sleeved on the side surface of the square barrel (23). Two corresponding card slots (42) are opened inside the connecting ring (41). Uniformly distributed storage strips (43) are fixed on the circumferential surface of the connecting ring (41). Uniformly distributed storage holes (44) are opened on the upper side of the storage strip (43).

3. An annealing device for processing hexagonal flange bolts for automobiles according to claim 2, characterized in that: The clamping assembly (5) includes a fixing ring (51), a sliding rod (52), a clamping head (53), a first spring (54) and a metal pull rope (55). Two corresponding fixing holes are opened on the side surface of the square barrel (23). The fixing ring (51) is fixed inside the fixing hole. The sliding rod (52) is slidably connected inside the fixing ring (51). The clamping head (53) is fixed on the end surface of the sliding rod (52). The clamping head (53) is clamped inside the corresponding card slot (42). The first spring (54) is sleeved on the circumferential surface of the sliding rod (52). One end of the first spring (54) is fixed on the end surface of the clamping head (53), and the other end of the first spring (54) is fixed on the end surface of the fixing ring (51). The metal pull rope (55) is fixed on the end surface of the sliding rod (52).

4. An annealing device for processing hexagon flange bolts for automobiles according to claim 3, characterized in that: The pulling assembly (6) includes a connecting rod (61), a pulling plate (62) and a second spring (63). The connecting rod (61) is arranged inside the square barrel (23). All the metal pull ropes (55) are fixed on the circumferential surface of the connecting rod (61). A strip-shaped opening is opened on the side surface of the square barrel (23). The pulling plate (62) is slidably connected inside the strip-shaped opening. The connecting rod (61) is fixed on the upper side of the pulling plate (62). The second spring (63) is fixed on the lower side of the pulling plate (62), and the second spring (63) is fixed inside the square barrel (23).

5. An annealing device for processing hexagon flange bolts for automobiles according to claim 1, characterized in that: The heating component (7) includes an electric telescopic rod (71), a mounting plate (72), a spiral electric heating tube (73) and a temperature sensor (74). The electric telescopic rod (71) is installed on the upper side of the annealing box (1). A mounting plate (72) is fixed on the telescopic arm of the electric telescopic rod (71). The spiral electric heating tube (73) is installed at the lower end of the mounting plate (72). All the storage strips (43) are located inside the spiral electric heating tube (73). The temperature sensor (74) is installed inside the annealing box (1). The input end of the spiral electric heating tube (73) is electrically connected to the output end of an external PLC controller. The temperature sensor (74) is bidirectionally electrically connected to the external PLC controller.

6. An annealing device for processing hexagon flange bolts for automobiles according to claim 1, characterized in that: A baffle (8) is hinged to the side of the annealing box (1). A pull bar (9) is fixed to the side of the baffle (8). An observation port is formed in the middle of the baffle (8), and a transparent plate (3) is fixed inside the observation port.