Climbing workbench
By designing the gantry structure and docking components of the climbing work table, the problem of operators crossing equipment obstacles is solved, and safe and convenient equipment maintenance is achieved, especially when applied in HIT production lines, improving work efficiency and safety.
Patent Information
- Application Number
- CN202422374946.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing climbing work table cannot assist operators to safely and conveniently cross equipment obstacles to the other side of the equipment, especially when the equipment is arranged in a "mouth" shape, resulting in inconvenient maintenance and safety hazards.
A climbing work table including a working platform and two climbing ladder frames is designed, and a gantry structure is formed through docking components, and a stable connection of the ladder frame is achieved by using docking rods and docking pins. The stability of the platform is ensured through limiting columns and fitting grooves, which simplifies the disassembly and assembly process without auxiliary tools.
It is possible to safely and conveniently cross equipment obstacles, solve the problems of inconvenience and insecurity of operators to the other side of the equipment in the prior art, and improve work efficiency and safety.
Smart Images

Figure CN223151970U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of elevated operating platforms, in particular to an elevated operating platform. Background Art
[0002] As a tool to assist operators in climbing, aerial work platforms are often used in the installation and maintenance of equipment. Their purpose is to provide operators with an operating height to complete on-site construction at a certain height. Existing aerial work platforms can usually only complete the installation and maintenance of one side of the equipment, and cannot assist operators to move from one side of the equipment to the other side. When the equipment of a production line does not have the conditions to bypass to the other side of the equipment, the existing aerial work platforms are no longer used. For example: In the more widely used HIT production line PECVD equipment, the process equipment and automated loading and unloading equipment are arranged in a "mouth" shape as a whole, such as Figure 1 As shown in the figure, both the process equipment and the automatic loading and unloading equipment are relatively high and wide, and the automatic loading and unloading equipment is much higher than the process equipment. It is very inconvenient to enter the "mouth"-shaped interior to perform maintenance work on the equipment, which greatly affects work efficiency and personal safety. Therefore, a high-altitude work platform is needed to allow operating and maintenance personnel to enter the "mouth"-shaped interior safely and conveniently. Utility Model Content
[0003] In order to solve the problems in the above-mentioned background technology, the utility model provides a high-altitude working platform, which enables operators to easily cross obstacles to maintain and observe equipment.
[0004] The utility model provides a climbing work platform, comprising a working platform and two climbing ladder frames;
[0005] Two climbing ladders are arranged opposite to each other, and their tops are connected by a docking assembly to form a gantry structure, and the working platform is detachably mounted on the docking assembly;
[0006] The docking assembly comprises a docking rod and a docking pin; at least two docking rods are arranged on the top of each climbing ladder, and the corresponding docking rods on the two climbing ladders are connected by the docking pin.
[0007] Furthermore, the docking rods on the climbing ladder are arranged in parallel.
[0008] Furthermore, the docking pin includes a shoulder and positioning columns arranged at both ends of the shoulder. A positioning hole is provided on the end of the docking rod away from the ladder frame. The positioning columns at both ends of the docking pin are respectively inserted into the corresponding positioning holes. The docking rods at both ends of the docking pin are limited by the shoulder, and the size of the shoulder is larger than the size of the positioning hole.
[0009] Furthermore, a frustum is provided on one end face of the positioning column away from the shaft shoulder, and a small end of the frustum is away from the shaft shoulder.
[0010] Furthermore, the outer diameter of the shaft shoulder is the same as that of the docking rod.
[0011] Furthermore, an insertion groove corresponding to the docking rod is provided on the bottom of the working platform, and both the docking rod and the docking pin are inserted into the insertion groove.
[0012] Furthermore, the insertion groove is formed by two parallel square pipes fixed to the bottom of the working platform.
[0013] Furthermore, a limiting column extending upward is fixed at one end of the docking rod close to the climbing ladder frame, and a limiting hole is correspondingly provided on the lower end surface of the working platform, and the limiting column is inserted into the limiting hole.
[0014] Furthermore, the working platform includes a working handrail frame, the working handrail frame includes a horizontal handrail portion and vertical connecting portions located at both ends of the horizontal handrail portion, the limiting hole is formed at the bottom of the vertical connecting portion, and the limiting column is inserted into the limiting hole at the bottom of the vertical connecting portion.
[0015] Furthermore, a plurality of moving casters are provided at the bottom of the climbing ladder frame, and at least two of the plurality of moving casters are brake casters.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] (1) The elevated work platform of the present application is assembled into a gantry structure through two climbing ladder frames and a working platform, which can span the equipment, so that the working platform is located directly above the equipment. The operator can stand on the working platform to repair the equipment, or cross the equipment to maintain and observe the components inside the equipment, solving the problems of inconvenience and insecurity for the operator to reach the other side of the equipment in the prior art.
[0018] (2) The docking assembly of the elevated work platform of the present application includes a docking rod fixed to the climbing ladder frame and a docking pin connecting the two docking rods. The docking pin can be inserted into the docking rod and limited by the shaft shoulder of the docking pin, easily realizing the determination of the relative position of the two climbing ladder frames; at the same time, a limiting column is provided on the docking rod, and the limiting column is inserted into the bottom of the vertical connecting portion, ensuring that the two climbing ladder frames will not be accidentally separated under external force or misoperation. The disassembly and assembly process is simple, without the need to use auxiliary tools such as wrenches and bolts, and has high safety and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 Top view of the overall structure of the HIT production line in the prior art;
[0021] Figure 2 Explosion structure diagram of the working platform for elevated work in this application;
[0022] Figure 3 Structure diagram of the docking pin of the working platform for elevated work in this application;
[0023] Figure 4 Structure diagram of the working platform of the working platform for elevated work in this application;
[0024] Figure 5 Assembly structure diagram of the working platform for elevated work in this application;
[0025] Figure 6 Top view of the working platform for elevated work in this application applied to the HIT production line;
[0026] Wherein: 1 - elevated ladder frame, 11 - movable casters, 12 - braking casters, 13 - step board, 14 - elevated handrail, 2 - working platform, 21 - embedding groove, 22 - square pipe, 23 - working handrail frame, 231 - horizontal handrail part, 232 - vertical connecting part, 3 - docking assembly, 31 - docking rod, 32 - docking pin, 321 - shoulder, 322 - positioning column, 323 - conical platform, 33 - limiting column. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] Next, in conjunction with the attached Figure 2 To the attached Figure 6 And specific embodiments, the present invention will be elaborated in detail.
[0029] As Figures 2 - 6 shown, the present invention provides a working platform for elevated work, which can enable an operator to move from one side of the equipment to the other side, and is convenient to assemble and has high safety. The equipment mentioned here includes, but is not limited to, the PECVD equipment in the HIT production line. Figure 6 Top view of the working platform for elevated work in this application applied to the HIT production line. It can be seen that when this application is applied to the HIT production line, the operator can enter the inner part of the "mouth" shape through the working platform for elevated work to repair and observe the equipment.
[0030] The working platform for elevated work in this application includes a working platform 2 and two elevated ladder frames 1; the two elevated ladder frames 1 are arranged oppositely, and their tops are connected by a docking component 3 to form a gantry structure, and the working platform 2 is detachably installed on the docking component 3; in other words, the working platform 2 and the two elevated ladder frames 1 are lapped together as a whole. The operator can climb from one of the elevated ladder frames 1 to the working platform 2 for maintenance work, or can choose any one of the elevated ladder frames 1 according to the actual maintenance needs from the working platform 2 to enter the inside or outside of the equipment. The working platform for elevated work in this application straddles the equipment, enabling the working platform 2 to be located directly above the equipment. The operator can stand on the working platform 2 to repair the equipment or enter the production line to maintain and observe the equipment, solving the problems of inconvenience and insecurity for the operator to reach the other side of the equipment in the prior art.
[0031] The docking component in this application is used to connect the tops of the two elevated ladder frames 1 together, similar to building a bridge on the two elevated ladder frames 1, enabling the operator to easily cross the obstacle to achieve position transfer. In some embodiments, referring to Figure 2 , the docking component 3 includes a docking rod 31 and a docking pin 32. The docking rod 31 can be a hollow rod or a solid rod; at least two docking rods 31 are arranged in parallel at the top of each elevated ladder frame 1, and the at least two docking rods 31 are arranged in parallel at intervals. All the docking rods 31 on each elevated ladder frame 1 extend towards the direction of the other elevated ladder frame 1, and the corresponding docking rods 31 on the two elevated ladder frames 1 are connected by the docking pin 32. By way of example, two docking rods 31 are arranged at the top of each elevated ladder frame 1, and the width between the two docking rods 31 is slightly smaller than the width of the working platform 2, that is, the two docking rods 31 are respectively located at both ends in the width direction of the working platform 2. The working platform 2 is lapped on the two docking rods 31, and the docking rods 31 support the working platform 2. The corresponding two docking rods 31 are connected as a whole by the docking pin 32; in other examples, at least three docking rods 31 are arranged at the top of each elevated ladder frame 1, and the width between the outermost two of the at least three docking rods 31 is slightly smaller than the width of the working platform 2, and the outermost two docking rods 31 are respectively located at both ends in the width direction of the working platform 2, realizing stable support for the working platform 2. This application does not limit the structure at the connection between the docking rod 31 and the docking pin 32. Connection methods such as the docking rod 31 being inserted into the docking pin 32 or the docking pin 32 being inserted into the docking rod 31 are all acceptable, as long as the positioning connection of the two corresponding docking rods 31 can be achieved, and they all belong to the protection scope of this application.
[0032] In some embodiments, referring to Figure 3The docking pin 32 includes a shoulder 321 and positioning columns 322 arranged at both ends of the shoulder 321. The positioning columns 322 are generally selected as cylindrical positioning columns. A positioning hole (not shown in the figure) is provided at the end of the docking rod 31 opposite to the positioning column 322. The shape of the positioning hole matches the shape of the positioning column 31. The positioning columns 322 at both ends of the docking pin 32 are respectively inserted into the corresponding positioning holes, and the outer periphery of the positioning column 322 fits the inner wall of the positioning hole. The docking rods 31 at both ends of the docking pin 32 are limited by the shoulder 321. The size of the shoulder 321 is larger than the size of the positioning hole, ensuring that the shoulder 321 will not enter the positioning hole. It can be understood that only when the outer diameter of the shoulder 321 is greater than or equal to the outer diameter of the docking rod 31 can better limiting be achieved. Considering the cost issue, the docking rod 31 in this application uses a tubular structure profile, which has the advantages of convenient processing, low cost and reliable structure.
[0033] In order to better realize the connection between the two corresponding docking rods 31, the docking pin 32 of the present application also includes a frustum 323, which is arranged on an end face of the positioning column 322 away from the shoulder 321, the large end of the frustum 323 is connected to the positioning column 322, and the small end of the frustum 323 is away from the shoulder 321 and the positioning column 322. The positioning column 322 is guided into the positioning hole through the inclined surface of the frustum 323, and is limited by the shoulder 321, so that the relative positions of the two climbing ladders 1 are finally determined. The assembly process is simple, and the installation of the two climbing ladders 1 can be completed without using auxiliary tools such as wrenches.
[0034] In a preferred embodiment, the outer diameter of the shaft shoulder 321 is the same as the outer diameter of the docking rod 31 , so that when the two docking rods 31 are connected as one, the shaft diameters are consistent, which facilitates the connection with the working platform 2 .
[0035] In some embodiments, see Figure 4 , an engaging groove 21 corresponding to the docking rod 31 is provided on the bottom of the work platform 2, and the length of the work platform 2 is adapted to the overall length after the two docking rods 31 are connected with the docking pins 32, and the two docking rods 31 and the corresponding docking pins 32 are both embedded in the engaging groove 21 to improve the stability and reliability of the work platform structure. In a preferred embodiment, the engaging groove 21 is formed by two square tubes 22 fixed to the bottom of the work platform 2, and the two square tubes 22 are welded in parallel to the bottom of the work platform 2, and an engaging groove 21 parallel to the docking rod 31 is formed between the two square tubes 22. During assembly, when the limiting column 33 on the climbing ladder 1 is inserted into the limiting hole on the work platform 2, the docking rod 31 can be guided to automatically embed into the engaging groove 21 at the bottom of the work platform 2, and the assembly is simple and convenient. In other embodiments, the bottom of the work platform 2 is a plane and has a certain thickness, and the engaging groove 21 is directly opened at the bottom of the work platform 2 by wire cutting or other methods.
[0036] In some embodiments, referring to Figure 2 , at least two docking rods 31 on each climbing ladder frame 1 are fixed with upwardly extending limiting columns 33 near one end of the climbing ladder frame 1. Corresponding limiting holes (not shown in the figure) are provided on the lower end surface of the working platform 2. The limiting columns 33 are inserted into the limiting holes, further realizing the limitation of the working platform 2. The limiting column 33 of the present application is a columnar structure with a certain height. Similarly, the limiting hole can at least cover the limiting column 33, but is not limited thereto. The cooperation of the limiting column 33 and the limiting hole also limits the separation of the two climbing ladder frames 1 under external force or human error, further ensuring the safety of the elevated work platform and the operator. It should be noted that if there are only two limiting columns 33 on each climbing ladder frame 1, then the two limiting columns 33 are respectively fixed on the two outermost docking rods 31, and the corresponding limiting holes are located on both sides in the width direction of the lower end of the working platform 2, thereby realizing better limitation of the working platform 2.
[0037] Specifically, the working platform 2 includes a working handrail frame 23. The working handrail frame 23 has an inverted U-shaped structure. The working handrail frame 23 includes a horizontal handrail portion 231 and vertical connecting portions 232 extending downward at both ends of the horizontal handrail portion 231. Preferably, the working handrail frame 23 is an integrally formed tubular structure. Among them, the lower part of the vertical connecting portion 232 forms a limiting hole, and the limiting column 33 is inserted upward into the vertical connecting portion 232, and the limiting column 33 has a certain length in the vertical connecting portion 232 to ensure the stability and safety of the working platform 2 after installation.
[0038] Through the cooperation of the limiting column 33 and the limiting tube of the climbing ladder frame 1 and the working platform 2 of the present application, it is ensured that the two climbing ladder frames 1 will not be accidentally separated under external force or misoperation. Moreover, the elevated work platform of the present application only includes two climbing ladder frames 1, a docking pin 32 and a working platform 2, with a small number of components. It adopts a quick disassembly and assembly design, and no auxiliary tools such as wrenches and bolts are required during the installation and disassembly process. The disassembly and assembly process is simple and convenient. At the same time, through the cooperation of the limiting column 33 and the limiting tube, the bearing capacity of the working platform 2 will also act near the limiting column 33, and will not exert too much gravity on the docking rod 31 and the docking pin 32, ensuring that the docking rod 31 will not be deformed after the operator stands on the working platform 2. Even if the operator leans on the working handrail frame 23 to work, it can also provide sufficient anti-overturning moment to ensure the safety of the operator. In addition, the square tube 22 at the bottom of the working platform 2 will also play a role in bearing the weight during movement, further strengthening the elevated work platform. Figure 5 is the elevated work platform after assembly.
[0039] In a preferred embodiment, a plurality of moving casters 11 are provided at the bottom of the climbing ladder frame 1, and at least two of the plurality of moving casters 11 are braking casters 12. The moving casters 11 facilitate the movement of the elevated work platform during maintenance, and the braking casters 12 facilitate the locking of the elevated work platform after it is moved into place.
[0040] Specifically, the climbing ladder frame 1 includes step plates 13 that are arranged at intervals with a dislocation from bottom to top. The step plate 13 at the highest position is adjacently arranged with the work platform 2. Climbing handrails 14 are provided on both sides of the step plate 13, and the climbing handrails 14 can be adjacently arranged with the work handrail frame 23. In other words, the gaps between the step plate 13 at the highest position and the work platform 2 and between the climbing handrails 14 and the work handrail frame 23 should ensure that the operator cannot pass through.
[0041] The assembly process of the elevated work platform of the present application will be briefly described again below: First, the docking rods 31 of the two climbing ladder frames 1 are easily connected through the docking pins 32 to initially fix the relative positions of the two climbing ladder frames 1; then the work platform 2 is moved above the docking rods 31, and the limit posts 33 on the two climbing ladder frames 1 are inserted into the limit tubes of the work platform 2. After being inserted in place, the docking rods 31 are automatically embedded into the fitting grooves 21 between the two square tubes 22 at the bottom of the work platform 2.
[0042] The above further describes the present invention with the aid of specific embodiments. However, it should be understood that this specific description should not be construed as a limitation on the essence and scope of the present invention. Various modifications made by those of ordinary skill in the art to the above embodiments after reading this specification all fall within the scope protected by the present invention.
Claims
1. A working platform for working at height, characterized in that, Includes working platform and two climbing ladders; The two climbing ladders are arranged opposite to each other, and the tops thereof are connected by a docking assembly to form a gantry structure, and the working platform is detachably mounted on the docking assembly; The docking assembly includes a docking rod and a docking pin; at least two docking rods are arranged on the top of each climbing ladder, and the corresponding docking rods on the two climbing ladders are connected by the docking pin.
2. The work platform for elevated work according to claim 1, wherein The docking rods on the climbing ladder are arranged in parallel.
3. The work platform for elevated work according to claim 1, characterized in that, The docking pin includes a shoulder and positioning columns arranged at both ends of the shoulder. A positioning hole is provided at one end of the docking rod away from the ladder frame. The positioning columns at both ends of the docking pin are respectively inserted into the corresponding positioning holes. The docking rods at both ends of the docking pin are limited by the shoulder, and the size of the shoulder is larger than the size of the positioning hole.
4. The working platform for elevated work according to claim 3, characterized in that, A frustum is also provided on one end face of the positioning column away from the shaft shoulder, and the small end of the frustum is away from the shaft shoulder.
5. The working platform for working at height according to claim 3, characterized in that, The outer diameter of the shaft shoulder is the same as the outer diameter of the docking rod.
6. The work platform for elevated work according to claim 4 or 5, characterized in that, An embedding groove corresponding to the docking rod is arranged on the bottom of the working platform, and the docking rod and the docking pin are both embedded in the embedding groove.
7. The work platform for working at height according to claim 6, characterized in that, The embedding groove is formed by two parallel square tubes fixed on the bottom of the working platform.
8. The work platform for elevated work according to claim 1, characterized in that, A limiting column extending upward is fixed on one end of the docking rod close to the climbing ladder, and a limiting hole is correspondingly arranged on the lower end surface of the working platform, and the limiting column is inserted into the limiting hole.
9. The working platform for elevated work according to claim 8, wherein The working platform includes a working handrail frame, which includes a horizontal handrail portion and vertical connecting portions located at both ends of the horizontal handrail portion. The limiting hole is formed at the bottom of the vertical connecting portion, and the limiting column is inserted into the limiting hole at the bottom of the vertical connecting portion.
10. The elevated work platform according to claim 1, wherein, A plurality of movable casters are arranged at the bottom of the climbing ladder, and at least two of the plurality of movable casters are brake casters.