Precision detection device for locomotive parts
By designing a locomotive component detection device that is suitable for different sizes of the test bodies, and using piston rods and cylinders to adjust the contact plate position, the problem that the detection device in the prior art cannot adapt to different sizes is solved, the accuracy of the detection and convenient fixation of the motor are achieved, and the practicality and stability of the detection device are improved.
Patent Information
- Application Number
- CN202422132369.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing locomotive component accuracy detection devices cannot detect test objects of different sizes, and the electric vehicle motor is inconvenient to fix, resulting in inaccurate detection results and poor stability.
A detection device including a detection device body, a locomotive motor, a sliding block, a cylinder and a contact plate is designed. The contact plate is connected to the piston rod to adjust the position, adapt to the detection body of different sizes, and the sliding block and the motor are driven by the cylinder to maintain stability, and the precision detection is carried out in combination with a pressure sensor and a controller.
Accurate detection of test objects of different sizes is realized, the practicality and stability of the inspection is improved, and the accuracy of the detection results and the convenient fixation of the motor is ensured.
Smart Images

Figure CN223154521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of locomotive component detection, in particular to a precision detection device for locomotive components. Background Technique
[0002] Due to reasons such as the asymmetric structure, uneven material quality, or manufacturing errors of locomotive components, mechanical imbalance of the rotating body occurs during high-speed rotation, resulting in the offset of the center of gravity from the axis, causing motor vibration and noise. Due to motor imbalance, it will ultimately lead to malignant adverse effects such as increased motor energy consumption, reduced efficiency, accelerated wear, and shortened service life.
[0003] The existing precision detection devices for locomotive components often adopt a fixed structure, which cannot detect detection bodies of different sizes, has low practicability, and is inconvenient to fix the electric vehicle motor, with poor stability, resulting in inaccurate detection results.
[0004] Therefore, we designed a precision detection device for locomotive components. Content of the Utility Model
[0005] The purpose of the utility model is to solve the problems in the prior art that detection bodies of different sizes cannot be detected and the electric vehicle motor is inconvenient to fix, and to propose a precision detection device for locomotive components.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A precision detection device for locomotive components, including a detection device main body. A detection installation cavity is opened inside the detection device main body. A locomotive motor is arranged in the detection installation cavity. A bottom plate is fixedly installed in the detection installation cavity. A "T"-shaped groove is opened on the bottom plate. A sliding block is movably installed in the "T"-shaped groove. The sliding block is fixedly connected with a mounting plate. A lower fixing frame is fixedly installed on the mounting plate. An upper fixing frame is arranged above the lower fixing frame. A first mounting bracket is fixedly installed on the surface of the detection device main body. A second mounting bracket is fixedly installed at the top of the first mounting bracket. An "L"-shaped frame is fixedly arranged on the second mounting bracket. A second cylinder is fixedly installed on the "L"-shaped frame. A piston rod is connected to the second cylinder. A contact plate is connected to the piston rod.
[0008] Preferably, a fixing plate is fixedly connected to the side end of the mounting plate. Fixed semi-rings are opened at the connection ends of the upper fixing frame and the lower fixing frame.
[0009] Preferably, the locomotive motor is arranged between a plurality of the fixed semi - rings. The locomotive motor is connected with an output shaft. One end of the output shaft is provided with a limiting shaft, and a positioning shaft is coaxially fixed on the output shaft. A detection body is coaxially sleeved on the output shaft, and the detection body is located between the positioning shaft and the limiting shaft.
[0010] Preferably, a first cylinder is fixedly installed in the detection installation cavity. The output end of the first cylinder is connected with a push rod, and the push rod is fixedly connected with the sliding block.
[0011] Preferably, the upper fixing frame and the lower fixing frame are of a symmetric structure centered on the center of the fixed semi - ring. Fixing holes are formed on both sides of the upper fixing frame, and screw rods matching the fixing holes are installed on both sides of the lower fixing frame. The top of the screw rod is sleeved with a fixing nut.
[0012] Preferably, the contact plate is arc - shaped. A pressure sensor is arranged on the inner end surface of the contact plate. A controller is fixedly arranged on the detection device main body. The pressure sensor is wirelessly connected with the controller. A machine door is arranged on the front side of the detection device main body, and a handle is fixedly installed on the machine door.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. The present utility model adopts a piston rod connected with a contact plate. By driving the contact plate to adjust the position up and down through a detection cylinder, it can be used to detect detection bodies of different sizes, expand the detection range, and improve the practicability of the device.
[0015] 2. The present utility model adopts a sliding block movably installed in a "T" - shaped groove. The entire automotive motor is within the detection installation cavity, which is convenient for the removal and disassembly of the automotive motor, and the overall stability is relatively high, avoiding shaking caused by insecure fixation, and improving the detection accuracy.
[0016] In summary, the design of the present utility model is reasonable. It can not only detect detection bodies of different sizes, but also improve the overall stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is the overall structural schematic diagram of a precision detection device for locomotive components proposed by the present utility model;
[0018] Figure 2 FIG. is the front view of the internal structure of a precision detection device for locomotive components proposed by the present utility model;
[0019] Figure 3 FIG. is the main body structure distribution diagram of a precision detection device for locomotive components proposed by the present utility model;
[0020] Figure 4Relationship diagram of the output shaft components of an accuracy detection device for locomotive components proposed by the present utility model;
[0021] Figure 5 Fixed sectional view of the locomotive motor of an accuracy detection device for locomotive components proposed by the present utility model.
[0022] In the figure: 1, main body of the detection device; 2, first cylinder; 3, push rod; 4, bottom plate; 5, sliding block; 6, mounting plate; 7, upper fixing frame; 8, fixing semi-ring; 9, lower fixing frame; 10, locomotive motor; 11, screw; 12, fixing plate; 13, output shaft; 14, positioning shaft; 15, detection body; 16, limiting shaft; 17, first mounting bracket; 18, second mounting bracket; 19, second cylinder; 20, contact plate; 21, pressure sensor; 22, controller. Specific implementation mode
[0023] Refer to Figures 1 - 5 , an accuracy detection device for locomotive components, including the main body 1 of the detection device. A detection installation cavity is provided inside the main body 1 of the detection device. The locomotive motor 10 is arranged in the detection installation cavity, and the bottom plate 4 is fixedly installed in the detection installation cavity.
[0024] A "T"-shaped groove is provided on the bottom plate 4, and a sliding block 5 is movably installed in the "T"-shaped groove. The "T"-shaped groove provides a movement channel for the sliding block 5 and keeps it balanced during the movement process.
[0025] The sliding block 5 is fixedly connected to the mounting plate 6. The lower fixing frame 9 is fixedly installed on the mounting plate 6. The upper fixing frame 7 is arranged above the lower fixing frame 9. Fixing semi-rings 8 are provided at the connection ends of the upper fixing frame 7 and the lower fixing frame 9. The upper fixing frame 7 and the lower fixing frame 9 can complete the limiting and fixing of the locomotive motor 10 to keep the locomotive motor 10 stable.
[0026] The locomotive motor 10 is arranged between multiple fixing semi-rings 8. The locomotive motor 10 is connected with an output shaft 13. A limiting shaft 16 is installed at one end of the output shaft 13. A positioning shaft 14 is coaxially fixed on the output shaft 13. A detection body 15 is coaxially sleeved on the output shaft 13. The detection body 15 is located between the positioning shaft 14 and the limiting shaft 16. The output shaft 13 drives the detection body 15 to rotate at a high speed. The positioning shaft 14 and the limiting shaft 16 limit the detection body 15 to prevent the detection body 15 from flying out due to the centrifugal force generated by the high-speed rotation.
[0027] A first cylinder 2 is fixedly installed in the detection installation cavity. The output end of the first cylinder 2 is connected to a push rod 3. The push rod 3 is fixedly connected to a sliding block 5. When the first cylinder 2 is started, the first cylinder 2 drives the sliding block 5 to move in the "T"-shaped groove through the push rod 3, and the mounting plate 6 drives the locomotive motor 10 to move synchronously, so that the locomotive motor 10 moves to an appropriate position.
[0028] Referring to Figure 3 , the upper fixing frame 7 and the lower fixing frame 9 are of a symmetric structure centered on the center of the fixed semi-ring 8. Fixing holes are provided on both sides of the upper fixing frame 7, and screw rods 11 matching the fixing holes are installed on both sides of the lower fixing frame 9. The top of the screw rod 11 is sleeved with a fixing nut. By rotating the fixing nut, the screw rod 11 is pulled away from the upper fixing frame 7 and the lower fixing frame 9, so that the upper fixing frame 7 and the lower fixing frame 9 are separated, so that the locomotive motor 10 can be disassembled from the upper fixing frame 7 and the lower fixing frame 9, and at the same time it is more convenient to install the locomotive motor 10.
[0029] A machine door is provided on the front side of the detection device main body 1. The machine door is fixedly installed with a handle. The machine door is opened through the handle, so that the locomotive motor 10 can be taken out of the detection installation cavity.
[0030] A first mounting bracket 17 is fixedly installed on the surface of the detection device main body 1. The top of the first mounting bracket 17 is fixedly installed with a second mounting bracket 18. The first mounting bracket 17 and the second mounting bracket 18 can be disassembled, which can save a lot of space when the detection device is not in use.
[0031] The second mounting bracket 18 is fixedly provided with an "L"-shaped frame, and a second cylinder 19 is fixedly installed on the "L"-shaped frame. The "L"-shaped frame plays a role in supporting and fixing the second cylinder 19.
[0032] The second cylinder 19 is connected with a piston rod, the piston rod is connected with a contact plate 20, the contact plate 20 is arc-shaped, a pressure sensor 21 is arranged on the inner end surface of the contact plate 20, a controller 22 is fixedly arranged on the detection device main body 1, and the pressure sensor 21 is wirelessly connected to the controller 22.
[0033] Referring to Figure 1 , when detecting, the detection body 15 is fixed on the output shaft 13, and the second cylinder 19 drives the contact plate 20 to move up and down, so that the contact plate 20 is fixed within the qualified range of the detection body 15. When the locomotive motor 10 rotates for detection, the detection body 15 rotates on the output shaft 13. During the high-speed rotation of the detection body 15, the pressure sensor 21 performs detection. If it does not contact the contact plate 20, it means the detection is qualified. When the detection body 15 contacts the contact plate 20, the pressure sensor 21 transmits a signal to the controller 22, and the display on the controller 22 will send out a signal indicating that the detection is unqualified, thus completing the accuracy detection work of the locomotive parts.
[0034] The contact plate 20 is driven by the second cylinder 19 to adjust its position up and down, which can be used to detect test bodies 15 of different sizes, expanding the detection range.
[0035] Furthermore, to improve the accuracy of the dynamic balance detection of the output shaft 13 of the locomotive motor 10, to meet various detections of the output shaft 13, and to increase the practicality. Through the dynamic balance of the output shaft 13, the output shaft 13 of the locomotive motor 10 is adjusted specifically, thereby improving the service life of the output shaft 13 of the locomotive motor 10.
[0036] The working principle of the present utility model is as follows: When the second cylinder 19 is started, the second cylinder 19 drives the contact plate 20 to move up and down through the piston rod, thereby changing the distance between the contact plate 20 and the test body 15, and different-sized test bodies 15 can be detected. The upper fixing frame 7 and the lower fixing frame 9 can keep the locomotive motor 10 stable and facilitate the fixing of the locomotive motor 10.
[0037] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes should be covered within the protection scope of the present utility model.
Claims
1. A precision detection device for locomotive components, comprising a detection device main body (1), characterized in that, Inside the main body (1) of the detection device, a detection installation cavity is provided. A locomotive motor (10) is arranged in the detection installation cavity. A bottom plate (4) is fixedly installed in the detection installation cavity. A "T"-shaped groove is formed in the bottom plate (4). A sliding block (5) is movably installed in the "T"-shaped groove. The sliding block (5) is fixedly connected to a mounting plate (6). A lower fixing frame (9) is fixedly installed on the mounting plate (6). An upper fixing frame (7) is arranged above the lower fixing frame (9). A first mounting bracket (17) is fixedly installed on the surface of the main body (1) of the detection device. A second mounting bracket (18) is fixedly installed at the top of the first mounting bracket (17). The second mounting bracket (18) is fixedly provided with an "L"-shaped frame. A second cylinder (19) is fixedly installed on the "L"-shaped frame. The second cylinder (19) is connected with a piston rod. The piston rod is connected with a contact plate (20).
2. The precision detection device for locomotive components according to claim 1, characterized in that, A fixing plate (12) is fixedly connected to the side end of the mounting plate (6). Fixed half-rings (8) are formed at the connection ends of the upper fixing frame (7) and the lower fixing frame (9).
3. The precision detection device for locomotive components according to claim 2, wherein, The locomotive motor (10) is arranged between multiple fixed half-rings (8). The locomotive motor (10) is connected with an output shaft (13). A limiting shaft (16) is installed at one end of the output shaft (13). A positioning shaft (14) is coaxially fixed on the output shaft (13). A detection body (15) is coaxially sleeved on the output shaft (13). The detection body (15) is located between the positioning shaft (14) and the limiting shaft (16).
4. The precision detection device for locomotive components according to claim 1, characterized in that, A first cylinder (2) is fixedly installed in the detection installation cavity. The output end of the first cylinder (2) is connected with a push rod (3). The push rod (3) is fixedly connected with the sliding block (5).
5. The precision detection device for locomotive components according to claim 1, characterized in that, The upper fixing frame (7) and the lower fixing frame (9) are of a symmetric structure centered on the center of the fixed half-ring (8). Fixed holes are formed on both sides of the upper fixing frame (7). Screws (11) matching the fixed holes are installed on both sides of the lower fixing frame (9). Fixed nuts are sleeved on the tops of the screws (11).
6. The precision detection device for locomotive components according to claim 1, characterized in that, The contact plate (20) is arc-shaped. A pressure sensor (21) is arranged on the inner end face of the contact plate (20). A controller (22) is fixedly arranged on the main body (1) of the detection device. The pressure sensor (21) is wirelessly connected with the controller (22). A machine door is arranged on the front side of the main body (1) of the detection device. A handle is fixedly installed on the machine door.