Stainless steel plate sand blasting device

By introducing a flip mechanism and a reset mechanism into the stainless steel plate sandblasting device, the automatic flip of the plate is achieved, solving the problem of cumbersome and time-consuming traditional manual flip, improving production efficiency and production capacity, and reducing the risk of plate damage.

CN223160757UActive Publication Date: 2025-07-29ZHAOQING SENMEI METAL CO LTD
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Patent Information

Application Number
CN202422378443.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-29
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing stainless steel plate sandblasting device requires manual flip when dealing with double-sided sandblasting, which leads to cumbersome and time-consuming operation and increases labor intensity, and poses a risk of plate damage.

Method used

A stainless steel plate sandblasting device is designed, including equipment bracket, sandblasting machine, belt conveyor and flip mechanism. The L-shaped plate and incomplete gears are used to achieve automatic flip of the plate through the transmission mechanism, and the reset mechanism ensures automatic reset after flip.

Benefits of technology

Automatic flip of stainless steel plates is achieved, shortening sandblasting operation time, improving production efficiency, reducing labor burden for operators, avoiding plate damage, and ensuring surface quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of sand blasting and polishing, particularly relates to a stainless steel plate sand blasting device, and aims to solve the problem that the existing double-sided sand blasting treatment is tedious and time-consuming due to the fact that plates need to be turned over manually, and provides the scheme that the stainless steel plate sand blasting device comprises an equipment bracket, a sand blasting machine, a belt conveyor and a turn-over mechanism, and the turn-over mechanism is embedded in the sand blasting machine and is matched with the turn-over mechanism through a stand column; the device is provided with the transmission mechanism for driving turnover and the reset mechanism for ensuring automatic reset after turnover, so that the manual turnover step is omitted, continuous double-sided sand blasting is realized, the operation time is shortened, the efficiency and the productivity are improved, the burden of operators is reduced, the plate is prevented from being damaged, and the surface quality is ensured; the reset process is optimized through the slope and the spring, and the reset precision and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sandblasting and grinding, in particular to a sandblasting device for stainless steel plates. Background Art

[0002] In modern industrial production, the sandblasting and grinding of stainless steel plates is an important surface treatment process. It can not only beautify the surface of the plates and improve the visual effect of the products, but also effectively remove burrs, dirt and oxide layers on the surface of the plates, laying a good foundation for subsequent processing or direct use.

[0003] The traditional sandblasting device for stainless steel plates sprays sand grains onto the surface of the plates at high speed through a preset sandblasting gun or sandblasting head to achieve fine grinding of one side of the plates. However, when dealing with stainless steel plates that need to be sandblasted on both sides, the operator has to manually take out the plate from the device, turn it over after completing the sandblasting and grinding of one side, and then put it back into the device for sandblasting the other side. This process is not only cumbersome and time-consuming, but also greatly increases the labor intensity of the operator. At the same time, there is also a risk of plate damage during multiple handling and turning processes. Therefore, a sandblasting device for stainless steel plates is proposed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the shortcomings in the prior art that when dealing with stainless steel plates that need to be sandblasted on both sides, the operator has to manually take out the plate from the device, turn it over after completing the sandblasting and grinding of one side, and then put it back into the device for sandblasting the other side. This process is not only cumbersome and time-consuming, but also greatly increases the labor intensity of the operator. At the same time, there is also a risk of plate damage during multiple handling and turning processes, and a sandblasting device for stainless steel plates is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A sandblasting device for stainless steel plates, comprising an equipment support frame. A sandblasting machine, a belt conveyor and a turning mechanism are fixedly connected to the top of the equipment support frame. The conveyor belt of the belt conveyor penetrates through the sandblasting machine, and the turning mechanism is located inside the sandblasting machine;

[0007] The turning-over mechanism includes a bottom plate fixedly connected to the top of the equipment support. On both sides of the top of the bottom plate, a first column and a third column are respectively fixedly connected. At the center of the top of the bottom plate, a second column is fixedly connected. On the side of the first column and the third column close to each other, a first groove for allowing the conveyor belt of the belt conveyor to pass through is provided. At the center of the bottom of the second column, a second groove for allowing the conveyor belt of the belt conveyor to pass through is provided. A turning-over mechanism for turning over the stainless steel plate is provided between the first column and the second column and between the second column and the third column. A first accommodating groove and a sliding groove are respectively provided inside the first column and the third column. An accommodating groove and two sliding grooves are respectively provided inside the second column. An installation groove is provided inside the first column. A transmission mechanism for driving the turning-over mechanism is provided in the installation groove, the two first accommodating grooves and the accommodating groove. A reset mechanism for resetting the turning-over mechanism is provided in the sliding groove.

[0008] In a possible design, the turning-over mechanism includes an L-shaped plate. Incomplete gears are provided on both sides of the L-shaped plate. On the side of the two L-shaped plates close to each other, a same first rotating shaft is fixedly connected. The first rotating shaft fixedly penetrates through the two L-shaped plates and the four incomplete gears. The first rotating shaft is rotatably connected between the first column and the third column, and the first rotating shaft rotatably penetrates through the second column.

[0009] In a possible design, the transmission mechanism includes a motor, a second rotating shaft, three third rotating shafts, two fourth rotating shafts, and a fifth rotating shaft. The motor is fixedly connected to the bottom inner wall of the installation groove. The output shaft of the motor penetrates through one side of the installation groove. One end of the output shaft of the motor located in the first accommodation groove is fixedly connected with a first gear. The second rotating shaft is rotatably connected between the first column and the third column. The second rotating shaft respectively penetrates through the two first accommodation grooves and the second accommodation groove rotatably. Three first worms are sleeved on the circumferential outer wall of the second rotating shaft. The three first worms are respectively located in the two first accommodation grooves and the second accommodation groove. A second gear is fixedly connected to the circumferential outer wall of the second rotating shaft located in the first accommodation groove with the first gear. The second gear meshes with the first gear. The three third rotating shafts are respectively rotatably connected to the inner walls on both sides of the two first accommodation grooves and the second accommodation groove. One end of the circumferential outer wall of the third rotating shaft is fixedly connected with a first worm gear. The first worm gear meshes with the corresponding first worm. A second worm is sleeved on the other end of the circumferential outer wall of the third rotating shaft. The two fourth rotating shafts are respectively rotatably connected to the first accommodation grooves opened inside the first column and the third column. One end of each of the two fourth rotating shafts rotatably penetrates through one side inner wall of the corresponding first accommodation groove. The fifth rotating shaft is rotatably connected to the inner walls on both sides of the second accommodation groove. The fifth rotating shaft rotatably penetrates through the second accommodation groove. Second worm gears are fixedly connected to the circumferential outer walls of the fifth rotating shaft and the two fourth rotating shafts. The three second worm gears are respectively located in the two first accommodation grooves and the second accommodation groove. The three second worm gears respectively mesh with the corresponding second worms. Two gears are fixedly connected to both ends of the circumferential outer wall of the fifth rotating shaft and one end of the circumferential outer wall of the two fourth rotating shafts. The two gears fixedly connected to both ends of the fifth rotating shaft are respectively located on both sides of the second column. The gears fixedly connected to one end of the two fourth rotating shafts are both located between the first column and the third column. The four gears respectively mesh with the corresponding incomplete gears.

[0010] In a possible design, the two fourth rotating shafts and the fifth rotating shaft are located on the same axis. The first rotating shaft, the second rotating shaft, the two fourth rotating shafts, and the fifth rotating shaft are arranged parallel to each other. The three third rotating shafts are arranged perpendicular to the second rotating shaft.

[0011] In a possible design, the reset mechanism includes a slider. The slider is slidably connected to the inner wall of the sliding groove. A resisting block is fixedly connected to one side of the slider. The resisting block slidably penetrates through the sliding groove. The same reset spring is fixedly connected between the other side of the slider and one side inner wall of the sliding groove.

[0012] In a possible design, the top of the resisting block contacts the L-shaped plate. A first inclined surface is opened on the top of the resisting block. A second inclined surface is opened on the bottom of the resisting block. The length of the second inclined surface is greater than that of the first inclined surface.

[0013] In this application, when sandblasting treatment is required for stainless steel plates, the equipment is first started, and then the steel plate to be sandblasted is placed on the conveyor belt of the belt conveyor. Then, the steel plate to be sandblasted is transported into the sandblaster by the belt conveyor for sandblasting treatment. After one side of the steel plate to be sandblasted is sandblasted, the belt conveyor drives the steel plate to be sandblasted to continue moving. When the steel plate to be sandblasted contacts the L-shaped plate, the belt conveyor continues to drive the steel plate to be sandblasted to move. Then, the steel plate to be sandblasted pushes the L-shaped plate to rotate along the first rotating shaft. At the same time, the first rotating shaft drives the incomplete gear to rotate, so that the incomplete gear meshes with the third gear. Then, the motor drives the third gear to rotate through the worm and worm gear transmission, and then drives the incomplete gear through meshing, and then drives the L-shaped plate to flip along the first rotating shaft, so as to realize the flipping of the steel plate to be sandblasted. Then, after the steel plate to be sandblasted is transported away by the belt conveyor, the L-shaped plate continues to flip and contacts the abutting block, and the second inclined surface opened at the bottom of the abutting block is used to push the reset mechanism to move inwards. When the bottom of the L-shaped plate contacts the first inclined surface opened at the top of the abutting block, the incomplete gear disengages from the third gear due to the missing teeth, and the L-shaped plate is reset under the elastic force of the reset spring, and then the flipping of the next steel plate to be sandblasted can be carried out.

[0014] In this utility model, for the sandblasting device for stainless steel plates, through the setting of the flipping mechanism, by using the cooperation of the L-shaped plate and the incomplete gear and precisely controlling through the transmission mechanism, the automatic flipping of the stainless steel plate during the sandblasting process is realized. This design completely changes the cumbersome process of manually flipping the plate in the traditional sandblasting device. Since the automatic flipping of the plate is realized, this device can continuously sandblast both sides of the plate without interruption and waiting, thus significantly shortening the overall sandblasting operation time, improving the production efficiency and production capacity. At the same time, the operator no longer needs to carry out the repetitive and heavy plate flipping work, greatly reducing their physical labor burden, and also avoiding the damage to the plate caused by improper operation or uneven force during manual flipping, ensuring the surface quality and integrity of the plate.

[0015] In this utility model, for the sandblasting device for stainless steel plates, through the setting of the reset mechanism, the cooperation of the slider, the abutting block and the reset spring can be used to automatically reset the L-shaped plate to the initial position after the flipping action is completed, preparing for the next flipping action. The inclined surface design optimizes the reset process and improves the reset accuracy and efficiency.

[0016] In the present utility model, automatic flipping of stainless steel plates during the sandblasting process can be achieved. This design completely changes the cumbersome process of manually flipping plates in traditional sandblasting devices. Since automatic flipping of the plates is realized, this device can continuously perform sandblasting on both sides of the plates without interruption, thus significantly shortening the overall sandblasting operation time, improving production efficiency and production capacity. At the same time, operators no longer need to perform repetitive and heavy plate flipping work, greatly reducing their physical labor burden, and also avoiding plate damage caused by improper operation or uneven force during manual flipping, ensuring the surface quality and integrity of the plates. Moreover, with the cooperation of the slider, abutting block, and return spring, the L-shaped plate can be automatically reset to its initial position after the flipping action is completed, preparing for the next flipping action. The inclined plane design optimizes the reset process, improving the reset accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 FIG. 1 is a schematic diagram of the overall structure of a sandblasting device for stainless steel plates proposed by the present utility model;

[0018] Figure 2 FIG. 2 is a schematic diagram of the internal structure of a sandblasting device for stainless steel plates proposed by the present utility model;

[0019] Figure 3 FIG. 3 is a sectional view of the flipping mechanism in a sandblasting device for stainless steel plates proposed by the present utility model;

[0020] Figure 4 FIG. 4 is a schematic diagram of the overall structure of the transmission mechanism in a sandblasting device for stainless steel plates proposed by the present utility model;

[0021] Figure 5 FIG. 5 is a schematic diagram of a partial structure of the reset mechanism in a sandblasting device for stainless steel plates proposed by the present utility model.

[0022] In the figures: 1, equipment support; 2, sandblaster; 3, belt conveyor; 4, flipping mechanism; 5, steel plate to be sandblasted; 6, bottom plate; 7, first column; 8, second column; 9, third column; 10, installation groove; 11, first receiving groove; 12, second receiving groove; 13, sliding groove; 14, slider; 15, abutting block; 16, return spring; 17, L-shaped plate; 18, incomplete gear; 19, first rotating shaft; 20, transmission mechanism; 21, motor; 22, first gear; 23, second gear; 24, second rotating shaft; 25, first worm; 26, third rotating shaft; 27, first worm gear; 28, second worm; 29, second worm gear; 30, fourth rotating shaft; 31, fifth rotating shaft; 32, third gear; 33, first groove; 34, second groove; 35, first inclined plane; 36, second inclined plane. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0024] Embodiment 1

[0025] Refer to Figures 1 - 5 , a sandblasting device, including an equipment support 1, and the equipment support 1 serves as the basic support structure of the entire sandblasting device. At the top of the equipment support 1, a sandblaster 2, a belt conveyor 3, and a turning mechanism 4 are fixedly installed in sequence. The sandblaster 2 is an automatic sandblaster of model JCK-FB1414 produced by Yoshikawa Technology Co., Ltd. There are three conveyor belts on the belt conveyor 3, and there is a certain gap between each conveyor belt. The conveyor belt of the belt conveyor 3 can pass through the sandblaster 2 to continuously transport stainless steel sheets during the sandblasting process.

[0026] The specific assembly steps of the turning mechanism 4 are as follows:

[0027] A bottom plate 6 is fixedly installed at the top of the equipment support 1. Subsequently, a first column 7 and a third column 9 are respectively fixedly connected to both sides of the top of the bottom plate 6, and a second column 8 is fixedly connected to the center. Grooves 33 are opened at the bottoms of the mutually adjacent sides of the first column 7 and the third column 9, and a groove 34 is opened at the center of the bottom of the second column 8 to ensure the smooth passage of the conveyor belt of the belt conveyor 3.

[0028] A turning mechanism is arranged between the first column 7 and the second column 8 and between the second column 8 and the third column 9. The turning mechanism includes an L-shaped plate 17, and incomplete gears 18 are arranged on both sides of the L-shaped plate 17 and are fixedly connected through a first rotating shaft 19. The first rotating shaft 19 rotates through the first column 7, the second column 8, and the third column 9 to realize the turning function of the L-shaped plate 17.

[0029] A motor 21 is installed in the installation groove 10 of the first column 7, and a first gear 22 is driven by the output shaft of the motor 21. The first gear 22 meshes with a second gear 23 located in the first receiving groove 11. A second rotating shaft 24 penetrates through each receiving groove and drives a first worm 25 to rotate, and then drives a third rotating shaft 26, a fourth rotating shaft 30, and a fifth rotating shaft 31 to rotate through a worm and gear transmission. The second worm wheels 29 on these rotating shafts mesh with a second worm 28, and finally drive a third gear 32 to rotate. The third gear 32 cooperates with the incomplete gear 18 to realize the turning action.

[0030] This application can be used in the field of sandblasting and grinding, and can also be used in other fields applicable to this application.

[0031] Embodiment 2

[0032] Refer to Figures 1 - 5, on the basis of the first embodiment, an improvement is made: a sandblasting device for stainless steel plates, which is applied to the field of sandblasting and grinding. Sliders 14 are installed in the chutes 13 of the first column 7, the second column 8 and the third column 9. One side of the slider 14 is connected to a resisting block 15, and the other side is connected to the inner wall of the chute 13 through a return spring 16. The top and bottom of the resisting block 15 are respectively provided with a first inclined surface 35 and a second inclined surface 36 to facilitate the reset of the L-shaped plate 17.

[0033] However, as is well known to those skilled in the art, the working principles and wiring methods of the belt conveyor 3 and the motor 21 are common knowledge, and they both belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.

[0034] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A stainless steel sheet sandblasting device, comprising an equipment support (1), characterized in that, A sandblasting machine (2), a belt conveyor (3) and a turning mechanism (4) are fixedly connected to the top of the equipment bracket (1). The conveyor belt of the belt conveyor (3) passes through the sandblasting machine (2), and the turning mechanism (4) is located inside the sandblasting machine (2). The turning mechanism (4) includes a bottom plate (6). The bottom plate (6) is fixedly connected to the top of the equipment bracket (1). On both sides of the top of the bottom plate (6), a first column (7) and a third column (9) are respectively fixedly connected. At the center of the top of the bottom plate (6), a second column (8) is fixedly connected. On the bottom sides of the first column (7) and the third column (9) close to each other, a first groove (33) for allowing the conveyor belt of the belt conveyor (3) to pass through is provided. At the center of the bottom of the second column (8), a second groove (34) for allowing the conveyor belt of the belt conveyor (3) to pass through is provided. Between the first column (7) and the second column (8) and between the second column (8) and the third column (9), a turning mechanism for turning the stainless steel sheet is provided. Inside the first column (7) and the third column (9), a first receiving groove (11) and a sliding groove (13) are respectively provided. Inside the second column (8), a second receiving groove (12) and two sliding grooves (13) are respectively provided. An installation groove (10) is provided inside the first column (7). A transmission mechanism (20) for driving the turning mechanism is provided in the installation groove (10), the two first receiving grooves (11) and the second receiving groove (12). A reset mechanism for resetting the turning mechanism is provided in the sliding groove (13).

2. The sandblasting device for stainless steel plates according to claim 1, characterized in that, The turning mechanism includes an L-shaped plate (17). On both sides of the L-shaped plate (17), an incomplete gear (18) is provided. On the sides of the two L-shaped plates (17) close to each other, a same first rotating shaft (19) is fixedly connected. The first rotating shaft (19) fixedly penetrates through the two L-shaped plates (17) and the four incomplete gears (18). The first rotating shaft (19) is rotatably connected between the first column (7) and the third column (9). The first rotating shaft (19) rotatably penetrates through the second column (8).

3. The sandblasting device for stainless steel plates according to claim 2, wherein, The transmission mechanism (20) includes a motor (21), a second rotating shaft (24), three third rotating shafts (26), two fourth rotating shafts (30) and a fifth rotating shaft (31). The motor (21) is fixedly connected to the bottom inner wall of the installation groove (10). The output shaft of the motor (21) penetrates through one side of the installation groove (10). One end of the output shaft of the motor (21) located in the first accommodating groove (11) is fixedly connected with a first gear (22). The second rotating shaft (24) is rotatably connected between the first column (7) and the third column (9). The second rotating shaft (24) respectively penetrates through the two first accommodating grooves (11) and the second accommodating groove (12) rotatably. Three first worms (25) are sleeved on the circumferential outer wall of the second rotating shaft (24). The three first worms (25) are respectively located in the two first accommodating grooves (11) and the second accommodating groove (12). A second gear (23) is fixedly connected to the circumferential outer wall of the second rotating shaft (24) located in the first accommodating groove (11) with the first gear (22). The second gear (23) meshes with the first gear (22). The three third rotating shafts (26) are respectively rotatably connected to the inner side walls of the two first accommodating grooves (11) and the second accommodating groove (12). One end of the circumferential outer wall of the third rotating shaft (26) is fixedly connected with a first worm gear (27). The first worm gear (27) meshes with the corresponding first worm (25). A second worm (28) is sleeved on the other end of the circumferential outer wall of the third rotating shaft (26). The two fourth rotating shafts (30) are respectively rotatably connected to the first accommodating grooves (11) formed inside the first column (7) and the third column (9). One end of each of the two fourth rotating shafts (30) rotatably penetrates through one side wall of the corresponding first accommodating groove (11). The fifth rotating shaft (31) is rotatably connected to the inner side walls of the second accommodating groove (12). The fifth rotating shaft (31) rotatably penetrates through the second accommodating groove (12). Second worm gears (29) are fixedly connected to the circumferential outer walls of the fifth rotating shaft (31) and the two fourth rotating shafts (30). The three second worm gears (29) are respectively located in the two first accommodating grooves (11) and the second accommodating groove (12). The three second worm gears (29) respectively mesh with the corresponding second worms (28). Two third gears (32) are fixedly connected to both ends of the circumferential outer wall of the fifth rotating shaft (31). The two third gears (32) fixedly connected to both ends of the fifth rotating shaft (31) are respectively located on both sides of the second column (8). The third gears (32) fixedly connected to one end of the two fourth rotating shafts (30) are both located between the first column (7) and the third column (9). The four third gears (32) respectively mesh with the corresponding incomplete gears (18).

4. The sandblasting device for stainless steel plates according to claim 3, wherein, The two fourth rotating shafts (30) and the fifth rotating shaft (31) are located on the same axis. The first rotating shaft (19), the second rotating shaft (24), the two fourth rotating shafts (30) and the fifth rotating shaft (31) are arranged parallel to each other. The three third rotating shafts (26) are arranged perpendicular to the second rotating shaft (24).

5. A sandblasting device for stainless steel sheets according to claim 1, characterized in that, The reset mechanism includes a slider (14), the slider (14) is slidably connected to the inner wall of the chute (13), one side of the slider (14) is fixedly connected with a blocking block (15), the blocking block (15) slidably penetrates through the chute (13), and the other side of the slider (14) and one side inner wall of the chute (13) are fixedly connected with the same reset spring (16).

6. The sandblasting device for stainless steel plates according to claim 5, characterized in that The top of the blocking block (15) is in contact with the L-shaped plate (17). A first inclined surface (35) is formed at the top of the blocking block (15), and a second inclined surface (36) is formed at the bottom of the blocking block (15). The length of the second inclined surface (36) is greater than that of the first inclined surface (35).