Automatic adhesive tape wrapping equipment suitable for magnetic rings in various shapes

Abstract

The utility model discloses automatic adhesive tape wrapping equipment suitable for magnetic rings in various shapes. The automatic adhesive tape wrapping equipment comprises a case; the workbench is fixed on the case; the Z-direction driving module is installed on the workbench and comprises a material pressing mechanism and a Z-direction motor used for driving the material pressing mechanism to move in the Z direction; the X-direction driving module is installed on the workbench and comprises an X-direction moving plate and an X-direction motor used for driving the X-direction moving plate to move in the X direction; the Y-direction driving module is installed on the X-direction driving module and comprises a Y-direction moving plate installed on the X-direction moving plate in a sliding mode and a Y-direction motor used for driving the Y-direction moving plate to move in the Y direction; the adhesive tape storage mechanism, the adhesive tape clamping mechanism, the adhesive tape pressing mechanism and the adhesive tape cutting mechanism are mounted on the Y-direction moving plate; and the product rotating mechanism is mounted on the workbench and is used for placing the magnetic ring and controlling the rotation of the magnetic ring. According to the utility model, not only can the production efficiency be improved and the labor cost be reduced, but also the consistency and quality of products can be improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of magnetic ring production equipment, and particularly relates to an automatic adhesive tape wrapping device applicable to magnetic rings of various shapes. Background Art

[0002] In the electronics manufacturing industry, as an important electromagnetic component, magnetic rings are widely used in various circuits for interference suppression and signal conversion. A protective adhesive tape is usually required to be coated on the surface of the magnetic ring to improve its durability and protection performance, and prevent the corrosion of the magnetic ring material by environmental factors and the influence of electromagnetic interference. The traditional adhesive tape wrapping process mainly targets magnetic rings with regular shapes such as circular and square, and realizes wrapping through an automated mechanical device. However, with the development of technology and the diversification of application requirements, more and more special application scenarios require the use of special-shaped magnetic rings, such as complex geometric shapes like oval, curved surface, and polygon. Due to their unique shapes and curved surface structures, these special-shaped magnetic rings cannot be adapted by ordinary automatic adhesive tape wrapping devices, resulting in the necessity of using manual wrapping methods.

[0003] Manual wrapping not only has low efficiency, but also is difficult to maintain consistent wrapping quality and tightness during continuous operation, increasing production costs and time consumption, and also increasing the labor intensity of operators. In addition, the uncertainty and instability of manual operation may also cause material waste and product quality problems during the production process. Therefore, this defect in the prior art limits the wide application of special-shaped magnetic rings in some high-end application fields.

[0004] In view of this, it is particularly urgent and necessary to develop an automatic adhesive tape wrapping device that can adapt to various special-shaped magnetic rings. Content of the Utility Model

[0005] The purpose of the utility model is to provide, in view of the deficiencies of the prior art, an automatic adhesive tape wrapping device applicable to magnetic rings of various shapes, which can not only improve production efficiency, reduce labor costs, but also improve product consistency and quality.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] An automatic adhesive tape wrapping device applicable to magnetic rings of various shapes, comprising:

[0008] A chassis;

[0009] A workbench, fixed to the chassis;

[0010] A Z-direction driving module, installed on the workbench, comprising a pressing mechanism and a Z-direction motor for driving the pressing mechanism to move in the Z-direction, and the pressing mechanism is used to press the magnetic ring to be wrapped with adhesive tape;

[0011] The X-direction driving module is installed on the workbench and includes an X-direction moving plate and an X-direction motor for driving the X-direction moving plate to move in the X direction.

[0012] The Y-direction driving module is installed on the X-direction driving module and includes a Y-direction moving plate slidably installed on the X-direction moving plate and a Y-direction motor for driving the Y-direction moving plate to move in the Y direction.

[0013] The adhesive tape storage mechanism is installed on the Y-direction moving plate and is used for storing and supplying the adhesive tape.

[0014] The adhesive tape clamping mechanism is installed on the Y-direction moving plate and is used for clamping or pulling the adhesive tape.

[0015] The adhesive tape pressing mechanism is installed on the Y-direction moving plate and is used for pressing or flattening the adhesive tape.

[0016] The adhesive tape cutting mechanism is installed on the Y-direction moving plate and is used for cutting the adhesive tape.

[0017] The product rotating mechanism is installed on the workbench and is used for placing the magnetic ring and controlling the rotation of the magnetic ring.

[0018] The PLC controller is used to control the operation of the adhesive tape wrapping device, including receiving feedback signals and controlling the actions of each component according to these signals.

[0019] Preferably, the product rotating mechanism includes a rotating disk, a product carrier arranged on the top of the rotating disk, and a first rotating motor arranged at the bottom of the rotating disk for controlling the rotation of the rotating disk.

[0020] Preferably, the product rotating mechanism further includes a lifting table installed on the workbench and a lifting cylinder for driving the lifting table to move up and down, and the rotating disk is installed on the lifting table.

[0021] Preferably, the adhesive tape storage mechanism includes an adhesive tape carrier and a plurality of guiding and positioning columns for guiding the adhesive tape to run along a predetermined path.

[0022] Preferably, the adhesive tape clamping mechanism includes a clip and a clamping cylinder for driving the clip to clamp or loosen.

[0023] Preferably, the adhesive tape pressing mechanism includes a roller and a moving cylinder for driving the roller to move.

[0024] Preferably, the adhesive tape cutting mechanism includes a cutter and a telescopic cylinder for driving the cutter to stretch and retract, and is used for cutting the adhesive tape after the adhesive tape wrapping is completed.

[0025] Preferably, the material pressing mechanism includes a pressing block and a second rotating motor for controlling the rotation of the pressing block.

[0026] Preferably, the device further includes: a touch screen installed on the chassis, which is used to display device status information and receive operation instructions; the touch screen is provided with a reset button, a start button and a stop button, the reset button is used to restore the device to its initial state, the start button is used to start the device, and the stop button is used to stop the device.

[0027] Preferably, universal wheels are provided at the bottom of the chassis.

[0028] Compared with the prior art, the present utility model has at least the following beneficial effects:

[0029] 1) The present utility model integrates Z-direction, X-direction, and Y-direction drive modules. This design allows the device to move and position precisely in three spatial directions, thereby adapting to magnetic rings of different shapes and sizes; through the automated drive system, the device can perform the wrapping work of the adhesive tape more quickly and accurately, significantly improving production efficiency and product consistency, while reducing the requirements for operating skills and labor costs.

[0030] 2) The present utility model realizes the full automation of the whole process from the storage, supply to the final pressing and cutting of the adhesive tape through the integrated material pressing mechanism, adhesive tape storage mechanism, adhesive tape clamping mechanism, adhesive tape pressing mechanism, and adhesive tape cutting mechanism; this integrated operation reduces intermediate links, reduces operation complexity and potential error rates, and ensures the consistency and stability of product quality.

[0031] 3) In addition, the product rotation mechanism can drive the magnetic ring to rotate, enabling the adhesive tape to be evenly wrapped on the surface of the magnetic ring; the introduction of the PLC controller can precisely control the actions of each mechanism according to the preset program, ensuring the stability and consistency of the adhesive tape wrapping process.

[0032] In summary, the present utility model can significantly improve the efficiency and quality of magnetic ring adhesive tape wrapping, reduce labor costs, and meet the requirements of modern production. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 is a schematic three-dimensional structure diagram of the present utility model.

[0034] In the figure: 1, chassis; 11, universal wheels; 2, workbench; 3, Z-direction drive module; 31, material pressing mechanism; 32, Z-direction motor; 4, X-direction drive module; 5, Y-direction drive module; 6, adhesive tape storage mechanism; 61, adhesive tape carrier; 62, guiding and positioning column; 7, adhesive tape clamping mechanism; 8, adhesive tape pressing mechanism; 9, adhesive tape cutting mechanism; 10, product rotation mechanism; 101, rotating disk; 102, product carrier; 103, lifting platform. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] Please refer to the attached Figure 1 , an automatic tape wrapping device for magnetic rings of various shapes provided by the present invention includes:

[0037] A chassis 1;

[0038] A workbench 2, fixed to the chassis 1;

[0039] A Z-direction driving module 3, installed on the workbench 2, including a material pressing mechanism 31 and a Z-direction motor 32 for driving the material pressing mechanism 31 to move in the Z direction. The material pressing mechanism 31 is used to press the magnetic ring to be tape wrapped;

[0040] An X-direction driving module 4, installed on the workbench 2, including an X-direction moving plate and an X-direction motor for driving the X-direction moving plate to move in the X direction;

[0041] A Y-direction driving module 5, installed on the X-direction driving module 4, including a Y-direction moving plate slidably installed on the X-direction moving plate and a Y-direction motor for driving the Y-direction moving plate to move in the Y direction;

[0042] A tape storage mechanism 6, installed on the Y-direction moving plate, for storing and supplying tape;

[0043] A tape clamping mechanism 7, installed on the Y-direction moving plate, for clamping or pulling the tape;

[0044] A tape pressing mechanism 8, installed on the Y-direction moving plate, for pressing or flattening the tape;

[0045] A tape cutting mechanism 9, installed on the Y-direction moving plate, for cutting the tape;

[0046] A product rotating mechanism 10, installed on the workbench 2, for placing the magnetic ring and controlling the rotation of the magnetic ring;

[0047] A PLC controller, used to control the operation of the tape wrapping device, including receiving feedback signals and controlling the actions of each component according to these signals.

[0048] Among them, compared with the prior art, the automatic tape wrapping device provided by the present invention has the following advantages:

[0049] 1) High degree of automation: By coordinating the movements of each module through a PLC controller, full automation of the process of wrapping insulating tape around magnetic rings is achieved, significantly improving production efficiency and reducing labor costs.

[0050] 2) Wide applicability: This equipment can adapt to magnetic rings of various shapes, including circular, square, and irregular-shaped magnetic rings, greatly expanding the application scope of the equipment.

[0051] 3) Precise control: By adopting X, Y, and Z-axis drive modules and cooperating with the product rotation mechanism 10, the position of the insulating tape and the wrapping process can be precisely controlled to ensure the consistency and accuracy of the encapsulation quality.

[0052] 4) Modular design: Each functional module (such as the insulating tape storage, clamping, pressing, and cutting mechanism 9) is independently designed, facilitating maintenance and upgrading.

[0053] 5) High flexibility: Through the PLC controller, the encapsulation parameters can be flexibly adjusted according to the characteristics of different magnetic rings, improving the adaptability of the equipment.

[0054] In an embodiment according to the present application, the product rotation mechanism 10 includes a rotating disk 101, a product carrier 102 disposed on the top of the rotating disk 101, and a first rotating motor disposed at the bottom of the rotating disk 101 for controlling the rotation of the rotating disk 101. The design of the product rotation mechanism 10 including the rotating disk 101, the product carrier 102, and the first rotating motor for controlling the rotation of the rotating disk 101 allows the magnetic ring to rotate during the encapsulation process, enabling the insulating tape to uniformly wrap around the entire product.

[0055] In an embodiment according to the present application, the product rotation mechanism 10 further includes a lifting platform 103 installed on the workbench 2 and a lifting cylinder for driving the lifting platform 103 to move up and down, and the rotating disk 101 is installed on the lifting platform 103. Through the further design of the lifting platform 103 and the lifting cylinder, this design enables the equipment to adapt to products of different heights, improving the applicability and flexibility of the equipment.

[0056] In an embodiment according to the present application, the insulating tape storage mechanism 6 includes an insulating tape carrier 61 and a number of guiding and positioning columns 62 for guiding the insulating tape to travel along a predetermined path. By designing the insulating tape carrier 61 and the guiding and positioning columns 62 for guiding the insulating tape, it ensures a smooth supply process and precise position of the insulating tape, avoiding deviation or distortion of the insulating tape during transmission, and improving the accuracy and speed of the encapsulation process.

[0057] In an embodiment according to the present application, the insulating tape clamping mechanism 7 includes clips and a clamping cylinder for driving the clips to clamp or release. The insulating tape clamping mechanism 7 realizes rapid and effective clamping and release of the insulating tape through the design of the clips and the clamping cylinder.

[0058] In an embodiment according to the present application, the pressure adhesive tape mechanism 8 includes a roller and a moving cylinder for driving the roller to move. The roller and the moving cylinder in the pressure adhesive tape mechanism 8 can ensure the uniform pressing of the adhesive tape on the surface of the magnetic ring, prevent the adhesive tape from running off, and improve the aesthetics and firmness of the tape wrapping.

[0059] In an embodiment according to the present application, the cutting adhesive tape mechanism 9 includes a cutter and a telescopic cylinder for driving the cutter to expand and contract, which is used to cut the adhesive tape after the adhesive tape wrapping is completed. Among them, the cutter and the telescopic cylinder of the cutting adhesive tape mechanism 9 are designed such that the adhesive tape can be accurately cut after the wrapping is completed without manual intervention, improving production efficiency.

[0060] In an embodiment according to the present application, the pressure material mechanism 31 includes a pressure material block and a second rotating motor for controlling the rotation of the pressure material block. It can press and rotate the magnetic ring during the tape wrapping process, so that the adhesive tape can fit more closely to the surface of the magnetic ring and improve the quality of the tape wrapping.

[0061] In an embodiment according to the present application, the device further includes: a touch screen installed on the chassis 1, the touch screen is used to display the device status information and receive operation instructions; the touch screen is provided with a reset button, a start button and a stop button, the reset button is used to restore the device to the initial state, the start button is used to start the device, and the stop button is used to stop the device. Through the application of the touch screen, the operator can intuitively understand the device status and operation instructions, improving the convenience and efficiency of operation; the settings of the reset button, start button and stop button make the control of the device simpler and safer, and the operator can quickly adjust the device status to cope with possible abnormal situations.

[0062] In an embodiment according to the present application, universal wheels 11 are provided at the bottom of the chassis 1. The design of the chassis 1 provided with universal wheels 11 at the bottom provides the convenience of moving the device, enabling the device to be flexibly relocated within the factory according to production requirements, improving the flexibility and efficiency of the production layout.

[0063] Among them, the working process of the present utility model is as follows:

[0064] 1. Preparation stage:

[0065] a) The operator starts the device through the touch screen, and the system performs self-check.

[0066] b) Install the adhesive tape on the adhesive tape carrier 61 of the adhesive tape storage mechanism 6, and guide the adhesive tape into place through the guiding positioning column 62.

[0067] c) Place the magnetic ring to be tape-wrapped on the product carrier 102 of the product rotating mechanism 10.

[0068] 2. Initialization positioning:

[0069] a) The PLC controller drives the X-axis drive module 4 and the Y-axis drive module 5 to move the tape storage mechanism 6, the tape clamping mechanism 7, the tape pressing mechanism 8, and the tape cutting mechanism 9 to their initial positions.

[0070] b) The Z-axis drive module 3 controls the pressure feeding mechanism 31 to rise to the standby position.

[0071] 3. Start encapsulation:

[0072] a) The clamping cylinder of the tape clamping mechanism 7 drives the clamp to hold the front end of the tape.

[0073] b) The X-axis and Y-axis drive modules 5 work together to pull out the tape and position it at the starting encapsulation position of the magnetic ring.

[0074] 4. Press the tape and rotate:

[0075] a) The moving cylinder of the tape pressing mechanism 8 drives the roller to extend and press the tape onto the surface of the magnetic ring.

[0076] b) The Z-axis drive module 3 controls the pressure feeding mechanism 31 to lower and press the top of the magnetic ring.

[0077] c) The first rotation motor of the product rotation mechanism 10 drives the rotating disk 101 to start rotating, and at the same time, the second rotation motor of the pressure feeding mechanism 31 rotates synchronously.

[0078] d) The X-axis and Y-axis drive modules 5 adjust their positions according to the shape of the magnetic ring to ensure that the tape closely adheres to the surface of the magnetic ring.

[0079] 5. Encapsulation process:

[0080] a) While the magnetic ring is rotating, the roller of the tape pressing mechanism 8 continuously presses the tape to ensure that the tape closely adheres to the surface of the magnetic ring.

[0081] b) The PLC controller adjusts the positions of the X-axis, Y-axis, and Z-axis drive modules 3 in real time according to the shape and size of the magnetic ring to adapt to the surface changes of the special-shaped magnetic ring.

[0082] 6. Complete encapsulation:

[0083] a) When the magnetic ring rotates one week and the tape completely wraps the magnetic ring, the product rotation mechanism 10 stops rotating.

[0084] b) The telescopic cylinder of the tape cutting mechanism 9 drives the cutter to extend and cut the tape.

[0085] c) The roller of the tape pressing mechanism 8 compacts again at the cut to ensure that the end of the tape closely adheres to the surface of the magnetic ring.

[0086] 7. Unloading preparation:

[0087] a) The Z-axis driving module 3 controls the pressing mechanism 31 to rise.

[0088] b) The rollers of the pressure adhesive tape mechanism 8 retract.

[0089] c) The lifting cylinder of the product rotating mechanism 10 drives the lifting platform 103 to descend, facilitating the removal of the magnet ring with rubber coating.

[0090] 8. Reset:

[0091] a) Each mechanism returns to its initial position, preparing for the next rubber coating.

[0092] b) The PLC controller updates the status information on the touch screen, indicating that the rubber coating is completed.

[0093] 9. Loop operation:

[0094] The operator or the manipulator removes the magnet ring with rubber coating, places a new magnet ring to be rubber coated, and repeats steps 2 to 8 to perform the rubber coating for the next magnet ring.

[0095] It should be noted that the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art and will not be elaborated here.

[0096] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic insulating tape wrapping device applicable to magnetic rings of various shapes, characterized in that, Comprising: Cabinet; Workbench, fixed to the cabinet; Z-direction driving module, installed on the workbench, including a material pressing mechanism and a Z-direction motor for driving the material pressing mechanism to move in the Z-direction, the material pressing mechanism being used to press the magnetic ring to be wrapped with adhesive tape; X-direction driving module, installed on the workbench, including an X-direction moving plate and an X-direction motor for driving the X-direction moving plate to move in the X-direction; Y-direction driving module, installed on the X-direction driving module, including a Y-direction moving plate slidably installed on the X-direction moving plate and a Y-direction motor for driving the Y-direction moving plate to move in the Y-direction; Adhesive tape storage mechanism, installed on the Y-direction moving plate, for storing and supplying adhesive tape; Adhesive tape clamping mechanism, installed on the Y-direction moving plate, for clamping or pulling the adhesive tape; Adhesive tape pressing mechanism, installed on the Y-direction moving plate, for pressing or flattening the adhesive tape; Adhesive tape cutting mechanism, installed on the Y-direction moving plate, for cutting the adhesive tape; Product rotating mechanism, installed on the workbench, for placing the magnetic ring and controlling the rotation of the magnetic ring; PLC controller, for controlling the operation of the adhesive tape wrapping device, including receiving feedback signals and controlling the actions of each component according to these signals.

2. The automatic adhesive tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: The product rotating mechanism includes a rotating disk, a product carrier arranged on the top of the rotating disk, and a first rotating motor arranged at the bottom of the rotating disk for controlling the rotation of the rotating disk.

3. The automatic insulating tape wrapping device for magnetic rings of various shapes according to claim 2, characterized in that: It further includes a lifting table installed on the workbench and a lifting cylinder for driving the lifting table to move up and down, and the rotating disk is installed on the lifting table.

4. The automatic insulating tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: The adhesive tape storage mechanism includes an adhesive tape carrier and a plurality of guiding and positioning columns for guiding the adhesive tape to run along a predetermined path.

5. The automatic adhesive tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: The adhesive tape clamping mechanism includes a clip and a clamping cylinder for driving the clip to clamp or release.

6. The automatic adhesive tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: The adhesive tape pressing mechanism includes a roller and a moving cylinder for driving the roller to move.

7. The automatic adhesive tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: The adhesive tape cutting mechanism includes a cutter and a telescopic cylinder for driving the cutter to extend and retract, for cutting the adhesive tape after the adhesive tape wrapping is completed.

8. The automatic adhesive tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: The material pressing mechanism includes a material pressing block and a second rotating motor for controlling the rotation of the material pressing block.

9. The automatic adhesive tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that, It also includes: A touch screen installed on the cabinet, the touch screen being used to display device status information and receive operation instructions; the touch screen is provided with a reset button, a start button and a stop button, the reset button is used to restore the device to the initial state, the start button is used to start the device, and the stop button is used to stop the device.

10. The automatic insulating tape wrapping device applicable to magnetic rings of various shapes according to claim 1, characterized in that: Universal wheels are provided at the bottom of the cabinet.

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