Material sorting mechanism of full-automatic strip machine

Abstract

The utility model relates to the technical field of material sorting, and discloses a material sorting mechanism of a full-automatic strip machine, which comprises two groups of vertical frames, and a front-back moving seat and a module are arranged between the two groups of vertical frames. A left-right moving module is mounted on the moving seat, and the moving end is connected with the left-right moving seat. The output end of the lifting frame is connected with the lifting frame, a suction cup base is arranged on the lifting frame, and a suction cup frame is arranged at the bottom of the lifting frame and provided with a plurality of suction cups. And the front-back moving module and the left-right moving module are arranged, so that accurate positioning and rapid moving of the materials on a two-dimensional plane are achieved. By means of the design, the sorting efficiency is improved, the flexibility and adaptability of the mechanism are greatly enhanced, and long-strip materials of different sizes, shapes and weights can be easily handled. And efficient and accurate sorting of the materials is achieved. According to the mechanism, the production efficiency is improved, the labor cost is reduced, and the sorting accuracy and reliability are remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of material sorting, and particularly relates to a full-automatic material sorting mechanism for a strip machine. Background Technique

[0002] In the process of material processing and treatment, the main purpose is to effectively separate different types or characteristics of materials for subsequent processing and utilization. In the past, most traditional material sorting methods relied on manual operation, which not only led to low sorting efficiency but also easily caused various errors due to human factors, affecting the accuracy and reliability of sorting.

[0003] However, with the continuous improvement of industrial automation level, the requirements for the automation and intelligence of material sorting equipment are also increasing. Automatic sorting equipment can significantly improve production efficiency, reduce labor costs, and to a certain extent improve the accuracy and consistency of sorting. However, although the existing full-automatic sorting equipment has improved the sorting efficiency to a certain extent, there are still some problems that cannot be ignored. The sorting accuracy is often not high enough, the adaptability is poor, the maintenance cost is high, and there are still certain limitations in batch high-efficiency sorting processing, unable to fully meet the needs of modern industrial production.

[0004] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop a full-automatic material sorting mechanism for a strip machine. Content of the Utility Model

[0005] The purpose of the utility model is to provide a full-automatic material sorting mechanism for a strip machine to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A technical solution of a full-automatic material sorting mechanism for a strip machine includes two groups of vertical frames. A front-back moving seat is arranged between the two groups of vertical frames. A front-back moving module is arranged between the front-back moving seat and the vertical frames. A left-right moving module is installed on the front-back moving seat. The moving end of the left-right moving module is connected to a left-right moving seat. A lifting cylinder is arranged on the left-right moving seat. The output end of the lifting cylinder is connected to a lifting frame. A suction cup seat is installed on the lifting frame. A suction cup frame is arranged at the bottom of the suction cup seat. A plurality of suction cups are arranged on the suction cup frame.

[0008] As a preferred technical solution, a sorting bin is arranged between the two groups of vertical frames.

[0009] As a preferred technical solution, sliding seats are arranged at the bottoms of the front-back moving seat and the left-right moving seat, and sliding rails adapted to each other are arranged in the sliding seats.

[0010] As a preferred technical solution, the suction cup is connected to a vacuum generator through an air pipeline, and the vacuum generator is used to provide the negative pressure required for the suction cup to adsorb materials.

[0011] As a preferred technical solution, both the front-back moving module and the left-right moving module are connected to a PLC controller for precise control;

[0012] As a preferred technical solution, a defective marking camera and a cutting deviation camera are respectively arranged obliquely above the front-back moving seat.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] The present utility model is a full-automatic strip machine material sorting mechanism. The provided front-back moving module and left-right moving module realize the precise positioning and rapid movement of materials on a two-dimensional plane. This design not only improves the sorting efficiency but also greatly enhances the flexibility and adaptability of the mechanism, and can easily handle strip materials of different sizes, shapes, and weights. The efficient and accurate sorting of materials is achieved. This mechanism not only improves the production efficiency, reduces the labor cost, but also significantly improves the accuracy and reliability of sorting. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of a full-automatic strip machine material sorting mechanism;

[0016] Figure 2 It is a schematic diagram of the partial structure of a full-automatic strip machine material sorting mechanism;

[0017] Figure 3 It is a schematic diagram of the structure of a full-automatic strip machine material sorting mechanism from the back view.

[0018] In the reference numerals of the drawings: 1, vertical frame; 2, front-back moving module; 21, front-back moving seat; 3, sorting bin; 41, left-right moving module; 42, left-right moving seat; 43, sliding seat; 44, slide rail; 45, lifting cylinder; 46, lifting frame; 47, suction cup seat; 48, suction cup frame; 49, suction cup; 51, defective marking camera; 52, cutting deviation camera. Detailed Embodiments

[0019] The features and exemplary embodiments of various aspects of the present utility model will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present utility model clearer, the following further describes the present utility model in detail in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present utility model can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present utility model by showing examples of the present utility model.

[0020] As Figures 1-3 shown, the present utility model provides a technical solution for a fully automatic long-strip machine material sorting mechanism: including two groups of vertical frames 1. Between these two groups of vertical frames 1, a sorting bin 3 is provided. The function of the bin 3 is to temporarily store and classify the materials to be processed. A front-back moving seat 21 is also designed between the two groups of vertical frames 1, and the front-back moving seat 21 can move in the front-back direction as needed.

[0021] A front-back moving module 2 is also equipped between the front-back moving seat 21 and the vertical frame 1. The moving module 2 can achieve precise control in the front-back direction, so as to ensure that the materials can be accurately sent to the designated position. In addition, left-right moving modules 41 are installed on the front-back moving seat 21, and these modules 41 can achieve left-right movement.

[0022] Both the front-back moving module 2 and the left-right moving module 41 are connected and controlled through a PLC controller. The PLC controller can achieve precise control of these modules, ensuring the overall operation efficiency and accuracy. The moving end of the left-right moving module 41 is connected to a left-right moving seat 42, and these left-right moving seats 42 can move precisely in the left-right direction according to instructions to adapt to different operation requirements.

[0023] A lifting cylinder 45 is provided on the left-right moving seat 42. The function of the lifting cylinder 45 is to achieve vertical movement, so as to facilitate the picking and placing of materials. The output end of the lifting cylinder 45 is connected to a lifting frame 46, and the lifting frame 46 can perform corresponding lifting movements according to the actions of the cylinder 45. A suction cup seat 47 is installed on the lifting frame 46. These suction cup seats 47 are structures for fixing suction cups, ensuring the stability of the suction cups during operation.

[0024] A suction cup frame 48 is provided at the bottom of the suction cup seat 47, and several suction cups 49 are evenly distributed on the suction cup frame 48. These suction cups 49 are key components for directly contacting and adsorbing materials. In order to ensure that the suction cups 49 can effectively adsorb materials, the suction cups 49 are connected to a vacuum generator through an air pipeline. The function of the vacuum generator is to provide the negative pressure required for the suction cups 49 to adsorb materials, so as to ensure that the materials can be firmly adsorbed on the suction cups for subsequent handling and sorting work.

[0025] Above and obliquely above the front and rear moving seat 21, a defective marking camera 51 and a cutting deviation camera 52 are respectively arranged. Specifically, the defective marking camera can be used in cooperation for identification and positioning. The defective marking camera can monitor the marking information on the surface of the material in real time, identify defective products or materials that require special treatment. The camera is connected to the PLC controller and can transmit the identified information to the PLC in real time. The PLC analyzes and processes the information and commands the front and rear moving module 2, the left and right moving module 41, and the lifting cylinder 45 to perform corresponding actions to ensure that the defective products are accurately sorted to the designated area.

[0026] In this embodiment, during use, when the material needs to be sorted, the PLC controller receives the corresponding instruction and activates the front and rear moving module 2 and the left and right moving module 41. The front and rear moving module 2 drives the front and rear moving seat 21 to move in the front and rear direction to position the material at a suitable position. At the same time, the left and right moving module 41 drives the left and right moving seat 42 to make precise adjustments in the left and right direction to ensure that the material can be accurately placed on the lifting frame 46.

[0027] The lifting cylinder 45 controls the lifting frame 46 to move in the vertical direction according to the instruction of the PLC controller. When the lifting frame 46 descends to a suitable position, the suction cup 49 contacts the surface of the material. At this time, the vacuum generator starts to work to generate negative pressure, enabling the suction cup 49 to adsorb the material. After the suction cup 49 firmly adsorbs the material, the lifting frame 46 starts to rise to lift the material to the designated height.

[0028] Subsequently, the front and rear moving module 2 and the left and right moving module 41 work together again to move the lifting frame 46 together with the adsorbed material to the target position. After reaching the target position, the lifting cylinder 45 acts again to lower the lifting frame 46, and the suction cup 49 releases the material. The material is accurately placed in the target area to complete the sorting process.

[0029] The utility model not only improves the efficiency and accuracy of material sorting, but also reduces the labor cost and enhances the automation degree of the production process, having a wide application prospect.

[0030] As Figures 1-2 shown, wherein, sliding seats 43 are arranged at the bottoms of the front and rear moving seat 21 and the left and right moving seat 42, and sliding rails 44 adapted to the sliding seats 43 are arranged inside the sliding seats 43.

[0031] In this embodiment, the design of the sliding seat 43 enables the front and rear moving seat 21 and the left and right moving seat 42 to achieve smooth and stable movement in their respective moving directions. The cooperation of the sliding rails 44 and the sliding seats 43 ensures the accuracy and reliability of the moving seat during movement, reduces the errors caused by friction and wear, thereby improving the service life and working efficiency of the entire sorting mechanism.

[0032] Working principle and usage process of the present utility model: After the present utility model is installed, it works according to the above-mentioned implementation manner until all working steps are completed.

[0033] The above content is only a preferred implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person with corresponding skills in the technical field, on the basis of following the technical framework and core concept disclosed by the present utility model, making equivalent replacements or modifications shall be included within the protection scope of the present utility model.

[0034] In the description of the present utility model, it should be clear that terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. are only used for description based on the relative positions or directions shown in the drawings, aiming to simplify the description process, rather than limiting the actual positions, directions or structures of the devices or components. Therefore, they should not be regarded as a constraint on the present utility model.

[0035] At the same time, in the present utility model, unless otherwise clearly stated, terms such as "installed", "set", "connected", "fixed", "swiveling connection", etc. should be understood in a broad sense. They may represent fixed connections, may also represent detachable connections, and may even represent the integral molding of two components; they may represent mechanical connections, may also represent electrical connections; they may represent direct connections, may also represent indirect connections through a certain medium; they may also represent the internal connection or the interaction relationship between two components. For those skilled in the art, they should be able to understand the specific meanings of these terms in the present utility model according to the specific situations.

[0036] In addition, the embodiments described herein are only examples, aiming to better illustrate the basic principles and practical applications of the present utility model, rather than limiting its application scope. According to the above description, various forms of modifications and changes can be made. Therefore, all modifications, equivalent replacements, improvements, etc. made within the spirit and principle framework embodied by the present utility model shall be regarded as falling within the protection scope of the present utility model.

Claims

1. A fully automatic sorting mechanism for long strip machine materials, characterized in that, It includes two groups of vertical frames (1). A front and rear moving seat (21) is arranged between the two groups of vertical frames (1). Above the front and rear moving seat (21) obliquely, a defective marking camera (51) and a cutting deviation camera (52) are respectively arranged. A front and rear moving module (2) is arranged between the front and rear moving seat (21) and the vertical frame (1). A left and right moving module (41) is installed on the front and rear moving seat (21). The moving end of the left and right moving module (41) is connected to a left and right moving seat (42). A lifting cylinder (45) is arranged on the left and right moving seat (42). The output end of the lifting cylinder (45) is connected to a lifting frame (46). A suction cup seat (47) is installed on the lifting frame (46). A suction cup frame (48) is arranged at the bottom of the suction cup seat (47). A number of suction cups (49) are arranged on the suction cup frame (48).

2. The material sorting mechanism of a fully automatic strip machine according to claim 1, wherein: A sorting bin (3) is arranged between the two groups of vertical frames (1).

3. The material sorting mechanism of a full-automatic strip machine according to claim 1, characterized in that: Sliding seats (43) are arranged at the bottoms of the front and rear moving seat (21) and the left and right moving seat (42), and sliding rails (44) adapted to them are arranged inside the sliding seats (43).

4. A fully automatic strip machine material sorting mechanism according to claim 1, characterized in that: The suction cup (49) is connected to a vacuum generator through an air pipeline, and the vacuum generator is used to provide the negative pressure required for the suction cup (49) to adsorb materials.

5. A full-automatic strip machine material sorting mechanism according to claim 1, characterized in that: Both the front and rear moving module (2) and the left and right moving module (41) are connected to a PLC controller for precise control.

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