Automatic cleaning device for algae blocking screen frame

The automatic cleaning device and filter press, which combine a rotating brush and a conveyor, solve the problems of low cleaning efficiency and environmental pollution of algae-blocking net frames, and achieve efficient and environmentally friendly cleaning of algae-blocking net frames.

CN223171404UActive Publication Date: 2025-08-01HANDAN FUXING ZHONGHONG MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422181574.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-01
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

Existing technologies have low efficiency in cleaning algae-blocking net frames, require high labor intensity for manual cleaning, and are prone to causing secondary environmental pollution during the cleaning process.

Method used

Automatic cleaning is achieved by using a rotating brush in conjunction with a conveyor, and a filter press is used to separate water from algae. The rotating brush efficiently cleans the algae-blocking mesh frame, and the filter press squeezes out the water from the algae, reducing secondary pollution.

Benefits of technology

This technology enables efficient and automated cleaning of algae-blocking net frames, reducing manual labor intensity, minimizing environmental pollution, and ensuring effective resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of green alga cleaning equipment, in particular to an automatic cleaning device for an alga blocking screen frame, which comprises a box body, a rotating brush is arranged in the box body in a penetrating manner, a conveying port is arranged at the end part of the box body, the opening plane of the conveying port is parallel to the length direction of the rotating brush, a dirt collecting port is arranged at the bottom of the box body, and a conveyor is arranged below the dirt collecting port. And a filter pressing device is arranged at the output end of the conveyor. The rotary brush is matched with the conveyor, so that the algae blocking screen frame can be actively and efficiently cleaned, and the labor intensity of manual cleaning is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of green algae cleaning equipment, in particular to an automatic cleaning device for an algae blocking net frame. Background Art

[0002] In open channel water transfer, each water inlet is typically equipped with two gates for easy maintenance. To prevent large amounts of green algae from being released downstream, an algae barrier is installed between the two gates. Each algae barrier requires four algae-blocking frames assembled within a single frame. During water release, algae accumulates on the frames, and in severe cases, they can completely clog and clog the frames, leading to water outages. Therefore, the frames must be regularly cleaned to ensure proper operation. Due to space constraints, the frames must be manually removed one by one, cleaned manually, and then reinstalled within the frame, repeating this process over and over again. This operation is inefficient and labor-intensive. Furthermore, the manually cleaned algae and water mixture must be stored in a fixed area, wasting resources and increasing labor, while also causing secondary pollution to the surrounding environment. Utility Model Content

[0003] The technical problem to be solved by the present invention is to provide an automatic cleaning device for the algae intercepting frame in response to the above-mentioned technical deficiencies. The rotating brush provided in combination with the conveyor can actively and efficiently clean the algae intercepting frame. In combination with the filter press device, the problem of high labor intensity in manual cleaning and certain secondary pollution to the surrounding environment is solved.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: an automatic cleaning device for an algae intercepting frame, comprising a box body, a rotating brush is provided inside the box body, a conveying port is provided at the end of the box body, the opening plane of the conveying port is parallel to the length direction of the rotating brush, a sewage collecting port is provided at the bottom of the box body, a conveyor is provided below the sewage collecting port, and a filter press device is provided at the output end of the conveyor; one end of the rotating brush is connected to a motor, and two groups of rotating brushes are provided in parallel and rolling against each other, and the two groups of rotating brushes are respectively provided on both sides of the inside of the conveying port.

[0005] To further optimize this technical solution, the conveyor is a belt conveyor, the filter press device includes a pressure roller, and a pressure adjustment mechanism is provided between the pressure roller and the conveyor. The pressure adjustment mechanism includes a fixed guide groove and a guide body sliding in the guide groove. Two guide bodies are provided, which are respectively arranged at both ends of the shaft of the pressure roller. The pressure roller is rotatably connected to the guide body. The sliding direction of the guide body is perpendicular to the conveying plane of the conveyor. A fixed block is provided at the bottom of the guide groove in the length direction, and a pressure-adjusting bolt is provided between the guide body and the fixed block. The top threaded end of the pressure-adjusting bolt is threadedly connected to the guide body, and the middle part of the pressure-adjusting bolt slides through the fixed block. A compressible spring is provided between the bottom surface of the fixed block and the nut at the bottom end of the pressure-adjusting bolt.

[0006] Further optimize this technical solution. One end of a limiting screw rod is threadedly connected to the lower side of the guiding body, and the bottom end of the limiting screw rod abuts against the upper side of the fixed block. The lowest height of the pressure roller is adjusted by the provided limiting screw rod.

[0007] Further optimize this technical solution. The conveying port is arranged at the top of the box body. The length direction of the rotating brush is parallel to the conveying direction of the conveyor. A portal frame is arranged above the conveying port, and a suspension device is arranged at the top of the portal frame.

[0008] Further optimize this technical solution. Limiting grooves penetrating up and down are respectively arranged on both sides in the length direction of the conveying port. The limiting grooves are arranged below the portal frame. The algae-blocking net frame during cleaning moves vertically in the conveying port along the limiting grooves.

[0009] Further optimize this technical solution. The conveying port is arranged at one end in the length direction of the box body. The length direction of the rotating brush is perpendicular to the conveying direction of the conveyor. A supporting roller is arranged at the bottom of the box body. The algae-blocking net frame to be cleaned is horizontally passed through the box body, and the bottom of the algae-blocking net frame is in rolling contact with the upper part of the supporting roller.

[0010] Further optimize this technical solution. At least two groups of supporting rollers are arranged in parallel. The two groups of supporting rollers are in rolling connection in the adjusting frame. Waist-shaped holes are arranged at the positions of the box body corresponding to the supporting rollers. The length direction of the waist-shaped holes is vertically arranged. The two ends of the supporting roller are in sliding connection in the waist-shaped holes. A cantilever block is arranged at the top of the waist-shaped hole, and a positioning screw rod is arranged between the cantilever block and the adjusting frame.

[0011] Compared with the prior art, the present utility model has the following advantages: 1. The rotating brush cooperates with the conveyor to actively and efficiently clean the algae-blocking net frame, reducing the labor intensity of manual cleaning; 2. Through the collection and conveyance of green algae by the conveyor and in cooperation with the pressure filtration device, the separation of water and green algae is realized, avoiding the secondary pollution caused by the green algae falling off during the cleaning of the algae-blocking net frame flowing back with the water flow again; 3. The cleaning of the algae-blocking net frame with more attached green algae can be horizontally fed into the box body, and the two side surfaces of the algae-blocking net frame are cleaned by four groups of rotating brushes, which can further reduce the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic structural diagram of Embodiment 1 of an automatic cleaning device for an algae-blocking net frame;

[0013] Figure 2 It is an exploded view of Embodiment 1 of an automatic cleaning device for an algae-blocking net frame;

[0014] Figure 3 It is for Figure 1 a partial enlarged schematic view at A in

[0015] Figure 4 a schematic structural diagram of the pressure filtration device;

[0016] Figure 5 This is a structural diagram of a second embodiment of an automatic cleaning device for an algae-blocking net frame;

[0017] Figure 6 for Figure 5 A partial enlarged schematic diagram of point B in the middle;

[0018] Figure 7 It is a longitudinal sectional view of a second embodiment of an automatic cleaning device for an algae-blocking net frame.

[0019] In the figure: 1. Box body; 11. Conveying port; 110. Output port; 12. Sewage collecting port; 13. Door frame; 14. Suspension device; 15. Limiting groove; 2. Rotating brush; 21. Motor; 3. Conveyor; 30. Lower fixed roller; 31. Guide groove; 32. Fixed block; 33. Spring; 34. Pressure-adjusting bolt; 35. Limiting screw; 4. Pressure roller; 41. Guide body; 42. Double-row spherical roller bearing; 5. Algae screening frame; 6. Support roller; 60. Adjusting frame; 61. Waist-shaped hole; 62. Cantilever block; 63. Positioning screw. DETAILED DESCRIPTION

[0020] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0021] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like involved in the present application documents indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limiting the present disclosure. Example 1

[0022] Combine Figures 1 to 3 As shown, an automatic cleaning device for an algae intercepting net frame includes a box body 1 with a frame structure, the box body 1 is provided with box walls on all sides, the top of the box body 1 is provided with a conveying port 11 open upward, the bottom of the box body 1 is provided with a sewage collecting port 12, a rotating brush 2 is passed through the box body 1, one end of the rotating brush 2 is connected to a motor 21, the motor 21 is fixedly connected to the box body 1, two groups of rotating brushes 2 are provided in parallel and rolling against each other, the two groups of rotating brushes 2 are respectively provided on both sides of the inner side of the conveying port 11, and the opening plane of the conveying port 11 is parallel to the length direction of the rotating brush 2.

[0023] The length of the rotating brush 2 is parallel to the conveying direction of the conveyor 3. A gantry 13 is located above the conveying port 11, with a suspension device 14 located at its top. Limiting slots 15 are provided on either side of the conveying port 11 along its length within the housing 1. These slots are located below the gantry 13, allowing the algae-blocking screen 5, which is being cleaned, to move vertically within the conveying port 11 along these slots. Below the sewage collection port 12 is the conveyor 3, with a filter press located at its output end. This filter press includes a pressure roller 4 located above the output end of the conveyor 3.

[0024] Combine Figures 1 to 4 As shown, the conveyor 3 is a belt conveyor, and a lower fixed roller 30 is provided on the inner side of the conveyor belt of the conveyor 3. The lower fixed roller 30 can be replaced by the tensioning rollers at both ends of the belt conveyor or can be provided separately. The pressure roller 4 in the filter press is provided on the upper part of the position corresponding to the lower fixed roller 30. A pressure adjustment mechanism is provided between the pressure roller 4 and the conveyor 3. The pressure adjustment mechanism includes a fixed guide groove 31 and a guide body 41 sliding in the guide groove 31. The guide body 41 is provided with two shaft ends respectively provided at the pressure roller 4. The pressure roller 4 is rotatably connected to the guide body 41 through a double-row spherical roller bearing 42. Both sides of the guide body 41 are slidably provided in the guide groove 31. The sliding direction of the guide body 41 is consistent with the conveyor The conveying plane of the conveyor 3 is vertical, and two sets of guide grooves 31 are respectively fixed on the left and right sides of the conveying direction of the conveyor 3. A fixed block 32 is provided at the bottom of the guide groove 31 in the length direction, and a pressure-adjusting bolt 34 is provided between the guide body 41 and the fixed block 32. The top threaded end of the pressure-adjusting bolt 34 is threadedly connected to the guide body 41, and the middle part of the pressure-adjusting bolt 34 is slidably passed through the fixed block 32. A compressible spring 33 is provided between the bottom surface of the fixed block 32 and the nut at the bottom end of the pressure-adjusting bolt 34. The lower side of the guide body 41 is threadedly connected to one end of the limiting screw 35, and the bottom end of the limiting screw 35 is top-connected to the upper side of the fixed block 32. The minimum height of the pressure roller 4 is adjusted by the set limiting screw 35.

[0025] The pressure adjustment mechanism has two functions: upper and lower pressure adjustment and upper and lower minimum distance adjustment: First, by adjusting the upper and lower positions of the pressure-adjusting bolt 34, the compression amount of the spring 33 is adjusted, and then the pressure between the pressure roller 4 and the lower fixed roller 30 is adjusted, so as to adjust the extrusion force of the filter press device; Second, in order to limit the damage to the belt caused by direct contact between the upper and lower pressure rollers when no-load, it is necessary to limit the minimum distance between the upper and lower rollers. Since the upper roller naturally has a tendency to move downward under its own weight, two limit screws 35 are added. When necessary, the elongation of the limit screw 35 can be adjusted to achieve the purpose of adjusting the minimum distance between the pressure roller 4 and the lower fixed roller 30.

[0026] During use, the operator hangs the algae-catching net frame 5 with attached green algae on the suspension device 14 above the box body 1. Then, the operator controls the suspension device 14 to slowly lower the algae-catching net frame 5. The limit and guidance of the sliding of the algae-catching net frame 5 are realized through the provided limit groove 15, making the up-and-down movement of the algae-catching net frame 5 smoother and avoiding jamming. At the same time, the motors 21 drive the two rotating brushes 2 to rotate respectively, and the rotational speeds of the two motors 21 can be adjusted by the frequency converter. The conveyor 3 also starts working simultaneously. The rotating brushes 2 clean the green algae attached to the algae-catching net frame 5. Part of the green algae directly falls onto the conveyor belt of the conveyor 3 below, and part of the green algae adheres to the rotating brushes 2. However, under the action of the high-speed rotation centrifugal force of the rotating brushes 2, the green algae is thrown out and finally also falls onto the conveyor belt below and is sent out by the conveyor 3 together. While the conveyor 3 sends out the green algae, the pressing rollers 4 of the pressure filtration device and the conveyor belt jointly squeeze the green algae on the conveyor belt to squeeze out the excess water in the green algae, realizing the separation of water and green algae. After the algae-catching net frame 5 reaches the lowest position from top to bottom, the suspension device 14 starts to drive the algae-catching net frame 5 to move upward. The dirt on the algae-catching net frame 5 can be washed synchronously through a water pipe to complete further washing work. After the algae-catching net frame 5 reaches the highest position, all the motion systems stop working. The operator removes the algae-catching net frame 5 and installs the cleaned algae-catching net frame 5 back into the frame of the algae-catching device, and the entire cleaning work of the algae-catching net frame completes a cycle.

[0027] The water squeezed out by the pressure filtration device can be used to irrigate green plants. The green algae after pressure filtration is convenient for shipping and centralized drying, and the dried green algae can be used as fertilizer. In this way, resources are effectively utilized, the labor intensity of the operator is reduced, and secondary pollution to the environment is avoided.

[0028] Embodiment 2

[0029] Combined with Figures 5 to 7 As shown in the figure, an automatic cleaning device for an algae-catching net frame includes a box body 1. One end in the length direction of the box body 1 is provided with a conveying port 11, and the other end is provided with an output port 110. The conveying port 11 and the output port 110 divide the box body 1 into two half-frames on the left and right. A rotating brush 2 is longitudinally penetrated in the box body 1. One end of the rotating brush 2 is connected to a motor 21, and the motor 21 is fixedly connected to the box body 1. The opening plane of the conveying port 11 is parallel to the length direction of the rotating brush 2. Two groups of parallel and mutually rolling rotating brushes 2 are respectively provided on both sides inside the conveying port 11 and the output port 110. The length direction of the rotating brush 2 is perpendicular to the conveying direction of the conveyor 3. A supporting roller 6 is provided at the bottom of the box body 1. The algae-catching net frame 5 to be cleaned is horizontally penetrated in the box body 1, and the bottom of the algae-catching net frame 5 is in rolling contact with the upper part of the supporting roller 6.

[0030] There are at least two sets of idlers 6 arranged in parallel. In this embodiment, three sets are provided. The three sets of idlers 6 are rotatably connected in the adjustment frame 60. At the position of the box body 1 corresponding to the idlers 6, there are waist-shaped holes 61. The length direction of the waist-shaped holes 61 is vertically arranged. The two ends of the idlers 6 are slidably connected in the waist-shaped holes 61. Outside the top of the waist-shaped holes 61, there are cantilever blocks 62. Between the cantilever blocks 62 and the adjustment frame 60, there are positioning screws 63.

[0031] At the bottom of the box body 1, there is a sewage collection port 12. Below the sewage collection port 12, there is a conveyor 3. The conveyor 3 is a belt conveyor. At the output end of the conveyor 3, there is a filter pressing device with a pressure roller 4. The filter pressing device here is the same as the filter pressing device in the first embodiment and will not be elaborated here.

[0032] During use, as shown in Figures 5 to 7 , the algae-catching net frame 5 to be cleaned is horizontally pushed from the conveying port 11 to the output port 110 at the other end. At the same time, the two sides of the algae-catching net frame 5 are cleaned by the rotating brush 2. By rotating the positioning screw 63, the height of the adjustment frame 60 in the box body 1 can be adjusted, and then the lifting height of the idlers 6 for supporting the algae-catching net frame 5 can be adjusted, so as to adapt to the cleaning of algae-catching net frames 5 with different heights. In order to further improve the cleaning ability, the brush 2 at the output port 110 can clean the algae-catching net frame 5 again. In this embodiment, the algae-catching net frame 5 does not need to be lifted to a relatively high height, which is suitable for cleaning algae-catching net frames 5 with more attached green algae.

[0033] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art and belongs to the common knowledge in the art. Therefore, the control mode and circuit connection of the present utility model will not be elaborated in detail.

[0034] It should be understood that the above specific embodiments of the present utility model are only used for exemplary illustration or explanation of the principle of the present utility model, and do not constitute a limitation to the present utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present utility model shall be included within the protection scope of the present utility model. In addition, the appended claims of the present utility model are intended to cover all changes and modification examples falling within the scope and boundary of the appended claims, or equivalent forms of such scope and boundary.

Claims

1. An automatic cleaning device for an algae-blocking net frame, comprising a housing (1), characterized in that: A rotating brush (2) is provided in the box body (1), a conveying port (11) is provided at the end of the box body (1), an opening plane of the conveying port (11) is parallel to the length direction of the rotating brush (2), a sewage collecting port (12) is provided at the bottom of the box body (1), a conveyor (3) is provided below the sewage collecting port (12), and a filter press device is provided at the output end of the conveyor (3); One end of the rotating brush (2) is connected to a motor (21), and two groups of rotating brushes (2) are arranged in parallel and roll against each other. The two groups of rotating brushes (2) are respectively arranged on both sides of the interior of the conveying port (11).

2. The automatic cleaning device for algae-blocking net frame according to claim 1, characterized in that: The conveyor (3) is a belt conveyor, and the filter press device includes a pressure roller (4). A pressure adjustment mechanism is provided between the pressure roller (4) and the conveyor (3). The pressure adjustment mechanism includes a fixed guide groove (31) and a guide body (41) sliding in the guide groove (31). The guide body (41) is provided with two guide bodies respectively provided at the two ends of the shaft of the pressure roller (4). The pressure roller (4) is rotatably connected to the guide body (41). The sliding direction of the guide body (41) is aligned with the conveyor (3). The conveying plane of the conveyor (3) is vertical, a fixed block (32) is provided at the bottom of the guide groove (31) in the longitudinal direction, a pressure-adjusting bolt (34) is provided between the guide body (41) and the fixed block (32), the top threaded end of the pressure-adjusting bolt (34) is threadedly connected to the guide body (41), the middle part of the pressure-adjusting bolt (34) is slidably inserted into the fixed block (32), and a compressible spring (33) is provided between the bottom surface of the fixed block (32) and the nut at the bottom end of the pressure-adjusting bolt (34).

3. The automatic cleaning device for algae-blocking net frame according to claim 2, characterized in that: The lower side of the guide body (41) is threadedly connected to one end of a limiting screw (35), and the bottom end of the limiting screw (35) is connected to the upper side of the fixed block (32). The height of the pressure roller (4) is adjusted by setting the limiting screw (35).

4. The automatic cleaning device for algae-blocking net frames according to any one of claims 1 to 3, characterized in that: The conveying port (11) is arranged at the top of the box (1), the length direction of the rotating brush (2) is parallel to the conveying direction of the conveyor (3), a gantry (13) is provided on the upper part of the conveying port (11), and a suspension device (14) is provided on the top of the gantry (13).

5. The automatic cleaning device for algae-blocking net frame according to claim 4, characterized in that: Limiting grooves (15) passing through the upper and lower parts are respectively provided on both sides of the conveying port (11) in the longitudinal direction. The limiting grooves (15) are arranged below the portal frame (13). The algae intercepting net frame (5) during cleaning moves vertically in the conveying port (11) along the limiting grooves (15).

6. An automatic cleaning device for an algae-blocking net frame according to any one of claims 1 to 3, characterized in that: The conveying port (11) is arranged at one end of the longitudinal direction of the box body (1), the longitudinal direction of the rotating brush (2) is perpendicular to the conveying direction of the conveyor (3), and a roller (6) is provided at the bottom of the box body (1). The algae-blocking net frame (5) to be cleaned is horizontally inserted into the box body (1), and the bottom of the algae-blocking net frame (5) rolls in contact with the upper part of the roller (6).

7. The automatic cleaning device for an algae-blocking net frame according to claim 6, characterized in that: At least two sets of the idlers (6) are arranged in parallel, and the two sets of idlers (6) are rotatably connected in an adjusting frame (60). Waist-shaped holes (61) are provided at positions of the box body (1) corresponding to the idlers (6). The length directions of the waist-shaped holes (61) are vertically arranged. The two ends of the idlers (6) are slidably connected in the waist-shaped holes (61). A cantilever block (62) is provided at the top of the waist-shaped hole (61), and a positioning screw (63) is provided between the cantilever block (62) and the adjusting frame (60).