Automatic tinning mechanism for tin block of photovoltaic module

By designing the automatic tin-loading mechanism of the photovoltaic module, the cylinder drive slider and slide rail structure is used, and combined with the combination of suction cups to achieve automatic adsorption and positioning of the tin block, the problem of low patch efficiency caused by manual correction of the tin block tilt is solved, and efficient automatic tin-loading operation of the tin block is achieved.

CN223172074UActive Publication Date: 2025-08-01NANTONG HORNBY ELECTRONICS
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Patent Information

Application Number
CN202422225487.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-01
Estimated Expiration
2034-09-11

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Abstract

The utility model discloses an automatic tinning mechanism for a tin block of a photovoltaic module, and relates to the technical field of automatic tinning mechanisms. A sliding block is slidably connected to the surface of the second sliding rail, a third air cylinder is fixedly connected to one end of the sliding block, an inclined groove is formed in the surface of the sliding block, a sliding groove is formed in one end of the second sliding rail, a tinning mechanism is slidably connected into the inclined groove and the sliding groove, and the sliding block is driven to slide in the second sliding rail through the telescopic action of the third air cylinder; a tin feeding mechanism which enables the interiors of the inclined groove and the sliding groove to be in sliding connection moves downwards at the concave part at one end of the sliding groove, a tin block embedded in the containing groove is adsorbed through a traceless suction cup arranged in a combined suction cup, and a first air cylinder drives a second sliding rail to slide to the other end in the first sliding rail; the photovoltaic modules conveyed from the interiors of the conveying holes are tinned, the multiple traceless suction cups arranged in order are arranged at the bottom of the combined suction cup, the multiple photovoltaic modules can be tinned at the same time, and the tinning efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic tinning mechanisms, and particularly relates to an automatic tinning mechanism for tin blocks of a photovoltaic module. Background Technique

[0002] A photovoltaic controller is an automatic control device used in a solar power generation system to control the charging of a storage battery by multiple solar cell arrays and the power supply of the storage battery to a load of a solar inverter. The photovoltaic controller adopts a high-speed CPU microprocessor and a high-precision A / D analog-to-digital converter, and is a microcomputer data acquisition and monitoring control system. It can not only quickly and real-time collect the current working state of the photovoltaic system and obtain the working information of the PV station at any time, but also accumulate the historical data of the PV station in detail, providing an accurate and sufficient basis for evaluating the rationality of the PV system design and testing the reliability of the quality of system components. In addition, the photovoltaic controller also has a serial communication data transmission function, which can centrally manage and remotely control multiple photovoltaic system substations. Existing photovoltaic modules need to be pasted manually, and the tin blocks need to be corrected during pasting to avoid tilting of the tin blocks, resulting in low pasting efficiency. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides an automatic tinning mechanism for tin blocks of a photovoltaic module, which solves the problem that existing photovoltaic modules need to be pasted manually, and the tin blocks need to be corrected during pasting to avoid tilting of the tin blocks, resulting in low pasting efficiency.

[0004] To achieve the above objectives, the utility model is realized through the following technical solutions: an automatic tinning mechanism for tin blocks of a photovoltaic module. It includes a fixing component, on the surface of which an automatic tinning component is movably connected. The automatic tinning component includes a second slide rail, on the surface of which a slider is slidably connected. One end of the slider is fixedly connected with a third cylinder, the middle of the slider is fixedly connected with a second fixing plate, an inclined groove is formed on the surface of the slider, a chute is formed at one end of the second slide rail, and a tinning mechanism is slidably connected inside the inclined groove and the chute. A clamping block protrudes from the back of the tinning mechanism.

[0005] Preferably, the fixing component includes a frame, on the upper end of which a first slide rail is formed, inside which a first cylinder is fixedly connected. A limiting groove is formed in the middle of the frame, a support column is slidably connected to the bottom of the frame, a placement groove is recessed at the top of the support column, and second cylinders are fixedly connected to both ends below.

[0006] Preferably, a convex block protrudes from the back of the second slide rail, and the second slide rail is slidably connected inside the first slide rail through the convex block. One end of the first cylinder is fixedly connected to the side of the convex block.

[0007] Preferably, a first fixing plate is fixedly connected to the middle of the second sliding rail, one end of the third air cylinder is fixedly connected to the first fixing plate, and the movable end of the third air cylinder is fixedly connected to the side surface of the second fixing plate.

[0008] Preferably, a combined suction cup is movably connected to the bottom of the soldering tin mechanism.

[0009] Preferably, one end of the chute is recessed downward, the inside of the second sliding rail is hollow, and the soldering tin mechanism is clamped inside the chute through a clamping block.

[0010] Preferably, a conveying hole is provided at one end of the machine frame.

[0011] The utility model provides an automatic soldering tin mechanism for tin blocks of a photovoltaic module. Compared with the prior art, the following beneficial effects are achieved:

[0012] 1. For an automatic soldering tin mechanism for tin blocks of a photovoltaic module, through the telescopic action of the third air cylinder, the slider slides inside the second sliding rail, so that the soldering tin mechanism slidingly connected inside the inclined chute and the chute moves downward at the recessed part at one end of the chute. The tin blocks embedded inside the placement groove are adsorbed by the traceless suction cups arranged inside the combined suction cup. The first air cylinder drives the second sliding rail to slide to the other end inside the first sliding rail, and solders the photovoltaic module conveyed from inside the conveying hole. A plurality of neatly arranged traceless suction cups are arranged at the bottom of the combined suction cup, and can solder multiple photovoltaic modules simultaneously, with higher soldering efficiency.

[0013] 2. For an automatic soldering tin mechanism for tin blocks of a photovoltaic module, through the second air cylinder fixedly connected to the lower end of the support column, after the combined suction cup adsorbs some of the tin blocks inside the placement groove, the position of the placement groove at the bottom of the combined suction cup can be changed, and the unadsorbed tin blocks are moved to the bottom of the combined suction cup. The telescopic movement of the first air cylinder can change the position of the second sliding rail inside the first sliding rail, so that all the tin blocks embedded on the surface of the placement groove can be adsorbed by the combined suction cup to the position of the photovoltaic module for soldering. Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the fixing component structure of the utility model.

[0016] Figure 3 It is a schematic diagram of the soldering tin component structure of the utility model.

[0017] Figure 4 It is an exploded view of the soldering tin component of the utility model.

[0018] Figure 5 It is a schematic diagram of the back structure of the soldering tin component of the utility model.

[0019] In the figure: 1, fixed component; 2, soldering component; 11, frame; 12, first slide rail; 13, first cylinder; 14, limit groove; 15, conveying hole; 16, support column; 17, second cylinder; 18, placing groove; 21, second slide rail; 22, first fixing plate; 23, slider; 24, third cylinder; 25, second fixing plate; 26, soldering mechanism; 260, clamping block; 27, combined suction cup; 28, inclined groove; 29, chute; 210, convex block. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-5, the present utility model provides a technical solution: an automatic tin feeding mechanism for a tin block of a photovoltaic module. It includes a fixing component 1, and a tin feeding component 2 is movably connected to the surface of the fixing component 1. The tin feeding component 2 includes a second slide rail 21, a slider 23 is slidably connected to the surface of the second slide rail 21. One end of the slider 23 is fixedly connected to a third cylinder 24. The middle of the slider 23 is fixedly connected to a second fixing plate 25. An inclined groove 28 is formed on the surface of the slider 23. A chute 29 is formed at one end of the second slide rail 21. A tin feeding mechanism 26 is slidably connected inside the inclined groove 28 and the chute 29. A block 260 protrudes from the back of the tin feeding mechanism 26. The slider 23 is used to slide inside the second slide rail 21 driven by the second fixing plate 25 fixed at one end of the third cylinder 24 on the surface of the slider 23 under the fixing action of the first fixing plate 22. The tin feeding mechanism 26 is used to control the bottom combined suction cup 27 to adsorb the tin block embedded in the placement groove 18, move the tin block to the conveying part of the photovoltaic module, and perform tin feeding on the photovoltaic module. Since the tin feeding mechanism 26 is fixed to one end of the second slide rail 21 and the slider 23 through the inclined groove 28 and the chute 29, under the limiting action of the inclination direction of the inclined groove 28 and the recessed part at one end of the chute 29, when the third cylinder 24 extends towards one end of the tin feeding mechanism 26, the block 260 fixedly connected to the back of the tin feeding mechanism 26 will descend along the inclination direction of the inclined groove 28 in the recessed part at one end of the chute 29 until it fits on the surface of the tin block embedded in the top of the placement groove 18, and adsorb the tin block through the combined suction cup 27. A plurality of traceless suction cups are arranged at the bottom of the combined suction cup 27. After the suction cup contacts the tin block, a temporary sealed space is formed. The pressure in the sealed space is reduced by generating a vacuum, so that the internal pressure is lower than the external pressure. The generated internal and external pressure difference makes the vacuum suction cup and the tin block squeeze together. The greater the internal and external pressure difference, the stronger the squeezing force, and the stronger the adsorption force of the suction cup. Increasing the pressure in the sealed space makes the internal and external pressure difference smaller, and the suction cup is separated from the tin block.

[0022] Please refer to Figures 1-5, the fixing component 1 includes a frame 11. A first slide rail 12 is provided at the upper end of the frame 11. A first cylinder 13 is fixedly connected to the inner side of the first slide rail 12. The first cylinder 13 is used to change the direction of the combined suction cup 27 for sucking the tin blocks in the placement groove 18. Under the cooperative action of the second cylinders 17 on both sides of the bottom of the support column 16, the bottom of the combined suction cup 27 can suck all the tin blocks embedded inside the placement groove 18, and move the tin blocks to the surface of the photovoltaic module for tinning. A limiting groove 14 is provided in the middle of the frame 11. A support column 16 is slidably connected to the bottom of the frame 11. A placement groove 18 is recessed at the top of the support column 16. Second cylinders 17 are fixedly connected to both ends below the support column 16. A convex block 210 protrudes from the back of the second slide rail 21. The second slide rail 21 is slidably connected inside the first slide rail 12 through the convex block 210. One end of the first cylinder 13 is fixedly connected to the side of the convex block 210. A first fixing plate 22 is fixedly connected to the middle of the second slide rail 21. One end of a third cylinder 24 is fixedly connected to the first fixing plate 22. The movable end of the third cylinder 24 is fixedly connected to the side of the second fixing plate 25. The bottom of the tinning mechanism 26 is movably connected to a combined suction cup 27. One end of the chute 29 is recessed downward. The inside of the second slide rail 21 is hollow. The tinning mechanism 26 is snap-connected inside the chute 29 through a snap block 260. A conveying hole 15 is provided at one end of the frame 11. The conveying hole 15 is used to provide space for the conveyance of the photovoltaic module. The photovoltaic module can be conveyed from inside the conveying hole 15 to a position flush with the placement groove 18, so that after the tinning assembly 2 sucks the tin blocks, tinning is performed on the photovoltaic module.

[0023] During use, the telescopic action of the third cylinder 24 drives the slider 23 to slide inside the second slide rail 21, so that the tinning mechanism 26 slidably connected inside the inclined chute 28 and the chute 29 drives the combined suction cup 27 movably connected to the bottom of the tinning mechanism 26 downward at the recessed part at one end of the chute 29. The tin blocks embedded inside the placement groove 18 are adsorbed by the traceless suction cups arranged inside the combined suction cup 27. The first cylinder 13 drives the second slide rail 21 to slide to the other end inside the first slide rail 12 to perform tinning on the photovoltaic module conveyed from inside the conveying hole 15. A plurality of neatly arranged traceless suction cups are provided at the bottom of the combined suction cup 27, which can perform tinning on multiple photovoltaic modules at the same time. Through the second cylinders 17 fixedly connected to the lower end of the support column 16, after the combined suction cup 27 sucks some of the tin blocks inside the placement groove 18, the position of the placement groove 18 under the bottom of the combined suction cup 27 can be changed, and the unadsorbed tin blocks are moved to the bottom of the combined suction cup 27. The telescopic movement of the first cylinder 13 can change the position of the second slide rail 21 inside the first slide rail 12, so that the combined suction cup 27 can suck all the tin blocks embedded on the surface of the placement groove 18 under the cooperative action of the first cylinder 13 and the second cylinders 17.

[0024] In this embodiment, an automatic soldering mechanism for the solder blocks of a photovoltaic module. Among the above components, its structural features and working principles all adopt the prior art and will not be elaborated here.

[0025] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic soldering mechanism for solder blocks of a photovoltaic module, comprising a fixing component (1), characterized in that: The surface of the fixing component (1) is movably connected with a soldering tin component (2); The soldering tin component (2) includes a second slide rail (21), a slider (23) is slidably connected to the surface of the second slide rail (21), one end of the slider (23) is fixedly connected with a third air cylinder (24), the middle of the slider (23) is fixedly connected with a second fixing plate (25), an inclined slot (28) is formed in the surface of the slider (23), a chute (29) is formed at one end of the second slide rail (21), a soldering tin mechanism (26) is slidably connected inside the inclined slot (28) and the chute (29), and a clamping block (260) protrudes from the back of the soldering tin mechanism (26); The fixing component (1) includes a frame (11), a first slide rail (12) is formed at the upper end of the frame (11), a first air cylinder (13) is fixedly connected to the inner side of the first slide rail (12), a limiting slot (14) is formed in the middle of the frame (11), a support column (16) is slidably connected to the bottom of the frame (11), a placement groove (18) is recessed at the top of the support column (16), and second air cylinders (17) are fixedly connected to both ends below the (16).

2. The automatic tin feeding mechanism for the tin block of a photovoltaic module according to claim 1, characterized in that: A convex block (210) protrudes from the back of the second slide rail (21), and the second slide rail (21) is slidably connected inside the first slide rail (12) through the convex block (210), and one end of the first air cylinder (13) is fixedly connected to the side of the convex block (210).

3. The automatic tin feeding mechanism for the tin block of a photovoltaic module according to claim 2, characterized in that: A first fixing plate (22) is fixedly connected to the middle of the second slide rail (21), one end of the third air cylinder (24) is fixedly connected to the first fixing plate (22), and the movable end of the third air cylinder (24) is fixedly connected to the side of the second fixing plate (25).

4. The automatic tin feeding mechanism for the tin block of a photovoltaic module according to claim 1, characterized in that: The bottom of the soldering tin mechanism (26) is movably connected with a combined suction cup (27).

5. The automatic soldering mechanism for the tin block of a photovoltaic module according to claim 1, characterized in that: One end of the chute (29) is recessed downward, the inside of the second slide rail (21) is hollow, and the soldering tin mechanism (26) is clamped inside the chute (29) through the clamping block (260).

6. The automatic tin feeding mechanism for the tin block of a photovoltaic module according to claim 1, characterized in that: A conveying hole (15) is formed at one end of the frame (11).