Three-element separation device for straw
By introducing vibration components and temporary fixing components into the straw tertiary separation device, the problem of straw particles is solved, and efficient transportation and convenient installation are achieved.
Patent Information
- Application Number
- CN202421796890.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing straw 3-element separation device is prone to blockage and inconvenient to clean up when conveying straw particles.
The vibration assembly and temporary fixing assembly are added to the device. The vibration assembly is vibrating through the motor drive gear plate and wedge block to avoid blockage, and the temporary fixing assembly is convenient for pipeline installation through the snap ring and the rocker.
It effectively avoids the blockage of straw particles during the transportation process, improves the transportation efficiency, and simplifies the pipeline installation process.
Smart Images

Figure CN223175087U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of straw treatment, and particularly relates to a three-element separation device for straw. Background Technique
[0002] The utilization rate of straw is getting higher and higher. Not only is the straw returned to the field after being crushed, but also a large amount of straw is needed in farms. For edible mushroom processing enterprises, it is a precious resource. The bailed wheat straw is the culture medium for edible mushrooms. Straw is also an industrial raw material, widely used in papermaking, building materials manufacturing, alcohol, disposable packaging boxes, etc. It can also be used as a new energy source, using straw fermentation to produce biogas, produce new fuels, etc. In short, the potential for the comprehensive utilization of straw is getting greater and greater, and the ways are very extensive;
[0003] It is found that the publication (announcement) number: CN211772388U discloses a three-element separation device for wheat straw. In this technology, "a three-element separation device for wheat straw is disclosed, including an input pipeline and a separation tank. The outlet end of the input pipeline is connected to the lower part of the separation tank. A spiral upward rotating groove is arranged on the inner straight wall of the separation tank, and a number of twisting convex blocks are integrally arranged in the rotating groove. The outlet end of the input pipeline is provided with a baffle on the side far away from the bottom of the rotating groove and other technical contents, and this three-element separation device for wheat straw is disclosed. It can transport the wheat straw particles after high-temperature and high-pressure cooking to the separation tank through the input pipeline. During the high-pressure spraying process of the wheat straw particles, they quickly move upward along the rotating groove and the convex blocks therein along the rotating groove. At the same time, the wheat straw particles in the groove are rubbed and twisted by the convex blocks, and the wheat straw particles in the groove will all move upward in a spiral manner, realizing the preliminary three-element separation of wheat straw and other technical effects";
[0004] When the existing straw three-element separation device is in use, when transporting straw particles, it is easy to cause blockage of the straw particles in the three-element separation device. Since the pipeline in the three-element separation device is spiral, it is very inconvenient to dredge and clean after being blocked.
[0005] To solve the above problems, a three-element separation device for straw is proposed in this application. Content of the Utility Model
[0006] To solve the problems raised in the above background technique. The utility model provides a three-element separation device for straw, which can vibrate the three-element separation device during transportation, avoid the situation of blockage of straw particles during transportation, and has the characteristic that the external pipeline can be temporarily docked with the pipeline on the shell when the bolt is not installed.
[0007] To achieve the above object, the present utility model provides the following technical solutions: A three-element separation device for straw, comprising a device body and a housing sleeved on the outer surface of the device body, and further comprising a vibration assembly installed in the housing;
[0008] A motor on the outer surface of the housing, a small gear installed at the output end of the motor, and a toothed disc rotatably connected in the housing. The toothed disc meshes with the small gear. A plurality of wedge-shaped blocks are equidistantly installed on the top surface of the toothed disc. A top block abuts against the wedge-shaped block. The top block is installed on the bottom surface of the device body. A corrugated pipe is installed at the feed port of the device body, and the corrugated pipe is communicated with the feed pipe of the housing. A second corrugated pipe is installed at the discharge end of the device body, and the second corrugated pipe is communicated with the flange of the housing. A limiting disc is rotatably connected to the bottom surface of the toothed disc, and the limiting disc is installed on the inner wall of the housing.
[0009] As a preferred embodiment of the three-element separation device for straw of the present utility model, a plurality of U-shaped guiding strips are equidistantly installed on the inner wall of the housing. The convex blocks on the outer side of the device body are slidably connected in the U-shaped structures of the guiding strips. A tension spring is installed in the guiding strips, and one end of the tension spring is installed on the top surface of the convex block of the device body.
[0010] As a preferred embodiment of the three-element separation device for straw of the present utility model, a buffer rubber block is installed at the center of the inner ground of the housing, and the top surface of the buffer rubber block abuts against the bottom of the device body.
[0011] As a preferred embodiment of the three-element separation device for straw of the present utility model, the upper part of the housing is tapered and matches the top surface of the device body.
[0012] As a preferred embodiment of the three-element separation device for straw of the present utility model, it further comprises a temporary fixing assembly installed above the housing. The temporary fixing assembly includes a snap ring arranged above the housing, two shaft rods installed on the outer surface of the housing, and a support rod arranged at the end of the two shaft rods. One end of the support rod is connected to the snap ring. Bolts are screwed in the shaft rods, and a crank is installed at one end of each of the two bolts away from each other.
[0013] As a preferred embodiment of the three-element separation device for straw of the present utility model, the snap ring is arc-shaped, and an arc-shaped groove is formed on the surface of the snap ring.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. On this basis, a vibration component is added. When separating the three elements of straw, the motor drives the toothed disc to rotate in the housing through the small gear, and the wedge block on the toothed disc pushes the top block, enabling the top block to lift the device body. During the vibration process of the device body, it does not stop. The straw particles can be continuously transported through the first corrugated pipe, and the second corrugated pipe at the other end of the device body transports the straw particles out. During the transportation process, the blockage of straw particles will not occur, improving the particle transportation efficiency and avoiding the blockage of straw particles during the transportation process;
[0016] 2. At the same time, a temporary fixing component is added on this basis. When installing the device body, the external pipeline is docked with the flange on the housing, and then the support rod rotates the snap ring, enabling the snap ring to press on the external pipeline under the action of gravity. Then, the two cranks are rotated respectively, so that the cranks drive the bolts to move in the shaft rods on the housing, and the support rod is fixed through the anti-slip lines on the cranks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0018] Figure 1 is a schematic structural view of the whole of the present utility model;
[0019] Figure 2 is a cross-sectional view of the housing in the present utility model;
[0020] Figure 3 is a schematic structural view of the vibration component in the present utility model;
[0021] Figure 4 is a schematic structural view of the temporary fixing component in the present utility model.
[0022] In the figure:
[0023] 1. Device body;
[0024] 2. Vibration component; 201. Motor; 202. Small gear; 203. Toothed disc; 204. Wedge block; 205. Top block; 206. First corrugated pipe; 207. Guide bar; 208. Tension spring; 209. Second corrugated pipe; 210. Limit disc; 211. Buffer rubber block;
[0025] 3. Temporary fixing component; 301. Snap ring; 302. Shaft rod; 303. Support rod; 304. Bolt; 305. Crank;
[0026] 4. Housing. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Embodiment 1
[0029] As Figures 1 - 4 shown;
[0030] A three-element separation device for straw, comprising a device body 1 and a housing 4 sleeved on the outer surface of the device body 1.
[0031] In this implementation: It is found that the publication (announcement) number: CN211772388U discloses a three-element separation device for wheat straw, and this technology discloses "a three-element separation device for wheat straw, including an input pipeline and a separation tank. The outlet end of the input pipeline is connected to the lower part of the separation tank. A spiral upward rotating groove is provided on the inner straight wall of the separation tank, and a number of twisting bumps are integrally provided in the rotating groove. The outlet end of the input pipeline is provided with a baffle on the side away from the bottom of the rotating groove and other technical contents, and discloses that this three-element separation device for wheat straw can transport the wheat straw particles after high-temperature and high-pressure cooking to the separation tank through the input pipeline. During the high-pressure spraying process, the wheat straw particles move quickly upward along the rotating groove and the bumps therein along the rotating groove. At the same time, the wheat straw particles in the groove are subjected to the friction and twisting of the bumps, and the wheat straw particles in the groove will all move upward in a spiral manner, achieving the preliminary three-element separation of wheat straw and other technical effects";
[0032] When the existing straw three-element separation device is in use, when transporting straw particles, it is easy to cause blockage of the straw particles in the three-element separation device. Since the pipeline in the three-element separation device is spiral, it is very inconvenient to dredge and clean after blockage. Considering the actual use, this problem is obviously a real and difficult problem to solve. In view of this, to solve this technical problem, a vibration component 2 and a temporary fixing component 3 are added in this application document.
[0033] According to the above, in order to avoid blockage during the separation of the three elements of the smooth filament straw, it further includes a vibration assembly 2 installed in the housing 4; a motor 201 on the outer surface of the housing 4, a small gear 202 installed at the output end of the motor 201, and a toothed disc 203 rotatably connected in the housing 4. The toothed disc 203 meshes with the small gear 202. A plurality of wedge-shaped blocks 204 are equidistantly installed on the top surface of the toothed disc 203. A top block 205 abuts against the wedge-shaped blocks 204. The top block 205 is installed on the bottom surface of the device body 1. A corrugated pipe is installed at the feed port of the device body 1, and the corrugated pipe is communicated with the feed pipe of the housing 4. A second corrugated pipe 209 is installed at the discharge end of the device body 1, and the second corrugated pipe 209 is communicated with the flange of the housing 4. The bottom surface of the toothed disc 203 is rotatably connected with a limit disc 210, and the limit disc 210 is installed on the inner wall of the housing 4.
[0034] In this embodiment: When separating the three elements of the straw, the motor 201 on the housing 4 drives the toothed disc 203 to rotate in the housing 4 through the small gear 202. The toothed disc 203 rotates on the limit disc 210 in the housing 4, and the wedge-shaped blocks 204 on the toothed disc 203 push the top block 205, so that the top block 205 can lift the device body 1. The device body 1 will not stop conveying during the vibration process. Through the first corrugated pipe 206, the straw particles can be continuously conveyed, and the second corrugated pipe 209 at the other end of the device body 1 conveys the straw particles out. During the conveying process, blockage of the straw particles will not occur, the particle conveying efficiency is improved, and blockage during the conveying process of the straw particles is avoided.
[0035] In an alternative embodiment: A plurality of U-shaped guide bars 207 are equidistantly installed on the inner wall of the housing 4. The convex blocks on the outside of the device body 1 are slidably connected in the U-shaped structures of the guide bars 207. A tension spring 208 is installed in the guide bars 207, and one end of the tension spring 208 is installed on the top surface of the convex block of the device body 1.
[0036] In this embodiment: The device body 1 is limited by the limit bars. The tension spring 208 in the limit bars can reduce the descending speed of the main body through the tension spring 208 when the device body 1 descends, and reduce the generation of vibration.
[0037] In an alternative embodiment: A buffer rubber block 211 is installed at the center of the inner ground of the housing 4, and the top surface of the buffer rubber block 211 abuts against the bottom of the device body 1.
[0038] In this embodiment: The buffer rubber block 211 in the housing 4 can avoid the impact between the device body 1 and the housing 4 and reduce the vibration feeling.
[0039] In an alternative embodiment: The upper part of the housing 4 is tapered and matches the top surface of the device body 1.
[0040] In this embodiment: The outer shell 4 can form a certain movement space with the device body.
[0041] According to the above, in order to be able to temporarily dock the flange on the outer shell 4 with the external pipeline, so as to facilitate the installation of screws, it further includes a temporary fixing component 3 installed above the outer shell 4. The temporary fixing component 3 includes a snap ring 301 arranged above the outer shell 4, two shaft rods 302 installed on the outer surface of the outer shell 4, and a support rod 303 arranged at the ends of the two shaft rods 302. One end of the support rod 303 is connected to the snap ring 301. A bolt 304 is screwed inside the shaft rod 302, and a crank 305 is installed at one end of each of the two bolts 304 away from each other.
[0042] In this implementation scheme: When installing the device body 1, the external pipeline is docked with the flange on the outer shell 4. Then, the snap ring 301 is rotated by the support rod 303, so that the snap ring 301 presses on the external pipeline by gravity. Then, the two cranks 305 are rotated respectively, so that the cranks 305 drive the bolts 304 to move inside the shaft rods 302 on the outer shell 4, and the support rod 303 is fixed by the anti-slip lines on the cranks 305.
[0043] In an optional embodiment: The snap ring 301 is arranged in an arc shape, and an arc-shaped groove is provided on the surface of the snap ring 301.
[0044] In this embodiment: The arc-shaped groove provided on the surface of the snap ring 301 is at a position corresponding to the flange mounting hole of the outer shell 4 and is larger than the diameter of the bolt 304.
[0045] Working principle and usage process of the utility model: When separating the three elements of straw, the motor 201 on the outer shell 4 drives the toothed disc 203 to rotate in the outer shell 4 through the small gear 202. The toothed disc 203 rotates on the limiting disc 210 in the outer shell 4, and the wedge-shaped block 204 on the toothed disc 203 pushes the top block 205, enabling the top block 205 to lift the device body 1. The device body 1 will not stop conveying during the vibration process. The straw particles can continue to be conveyed through the first corrugated pipe 206, and the second corrugated pipe 209 at the other end of the device body 1 conveys the straw particles out. During the conveying process, the straw particles will not be blocked, improving the particle conveying efficiency and avoiding the situation of blockage during the straw particle conveying process. The device body 1 is limited by the limiting strip, and the tension spring 208 in the limiting strip can reduce the descending speed of the main body through the tension spring 208 when the device body 1 descends, reducing the generation of vibration. The buffer rubber block 211 in the outer shell 4 can avoid the impact between the device body 1 and the outer shell 4, reducing the vibration feeling. Then, when installing the device body 1, the external pipeline is docked with the flange on the outer shell 4. Then, the support rod 303 rotates the clamping ring 301, enabling the clamping ring 301 to press on the external pipeline under the action of gravity. Then, the two cranks 305 are rotated respectively, enabling the crank 305 to drive the bolt 304 to move in the shaft rod 302 on the outer shell 4, and fixing the support rod 303 through the anti-slip pattern on the crank 305. The arc-shaped groove opened on the surface of the clamping ring 301 is at the position corresponding to the flange mounting hole of the outer shell 4 and is larger than the diameter of the bolt 304.
[0046] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A three-element separation device for straw, comprising a device body (1) and a housing (4) sleeved on the outer surface of the device body (1), and further comprising a vibration assembly (2) installed in the housing (4). A motor (201) on the outer surface of the housing (4), a small gear (202) installed at the output end of the motor (201), and a toothed disc (203) rotatably connected in the housing (4). The toothed disc (203) meshes with the small gear (202). A plurality of wedge-shaped blocks (204) are equidistantly installed on the top surface of the toothed disc (203). A top block (205) abuts against the wedge-shaped blocks (204). The top block (205) is installed on the bottom surface of the device body (1). A bellows is installed at the feed port of the device body (1), and the bellows communicates with the feed pipe of the housing (4). A second bellows (209) is installed at the discharge end of the device body (1), and the second bellows (209) communicates with the flange of the housing (4). A limit disc (210) is rotatably connected to the bottom surface of the toothed disc (203), and the limit disc (210) is installed on the inner wall of the housing (4).
2. The three-element separation device for straw according to claim 1, wherein: A plurality of U-shaped guide strips (207) are equidistantly installed on the inner wall of the housing (4). The convex blocks on the outside of the device body (1) are slidably connected in the U-shaped structures of the guide strips (207). A tension spring (208) is installed in the guide strips (207), and one end of the tension spring (208) is installed on the top surface of the convex block of the device body (1).
3. The three-element separation device for straw according to claim 1, wherein: A buffer rubber block (211) is installed at the center of the inner bottom surface of the housing (4), and the top surface of the buffer rubber block (211) abuts against the bottom of the device body (1).
4. The three-element separation device for straw according to claim 1, wherein: The upper part of the housing (4) is tapered and matches the top surface of the device body (1).
5. The three-element separation device for straw according to claim 1, characterized in that: It further comprises a temporary fixing assembly (3) installed above the housing (4). The temporary fixing assembly (3) includes a snap ring (301) arranged above the housing (4), two shaft rods (302) installed on the outer surface of the housing (4), and support rods (303) arranged at the ends of the two shaft rods (302). One end of the support rod (303) is connected to the snap ring (301). Bolts (304) are screwed in the shaft rods (302), and crank handles (305) are installed at the mutually remote ends of the two bolts (304).
6. The three-element separation device for straw according to claim 5, wherein: The snap ring (301) is arc-shaped, and an arc-shaped groove is formed on the surface of the snap ring (301).
Citation Information
Patent Citations
Wheat straw three-element separation device
CN211772388U