Inflation device for vacuum coating machine

By introducing strike components and support column structures into the vacuum coating machine, the problems of poor filter cloth cleaning effect and insufficient stability of the substrate placement rack are solved, and more efficient filter cloth cleaning and stability of the substrate placement rack are achieved, improving production efficiency and device stability.

CN223176174UActive Publication Date: 2025-08-01SHENZHEN DELMONDE TECH CO LTD
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Patent Information

Application Number
CN202422083043.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-01
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The filter cloth cleaning effect of existing vacuum coating machines is poor, and the substrate placement rack is insufficient.

Method used

The strike assembly and support column structure are designed. The strike assembly drives the strike ball to hit the fixed strip on the filter cloth through the motor drive shaft to realize vibration cleaning of the filter cloth; the support column and slider structure slide in the annular rail to enhance the stability of the substrate placement frame.

Benefits of technology

It improves the cleaning effect of the filter cloth, enhances the stability of the substrate placing rack, and improves the production efficiency and the stability of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223176174U_ABST
Patent Text Reader

Abstract

The utility model discloses an inflating device for a vacuum coating machine, which belongs to the technical field of vacuum coating and comprises a box body, a partition plate is arranged in the box body, a coating cavity is arranged on one side of the partition plate, a first motor is arranged on the lower side in the coating cavity, a substrate placing frame is arranged at the output end of the first motor, and a clamping mechanism is arranged at the upper end of the substrate placing frame. According to the filter cloth cleaning device disclosed by the utility model, a second motor is started when the filter cloth is subjected to air blowing cleaning by arranging a knocking assembly and a back-blowing air pipe, the second motor drives an upper side rotating shaft to rotate, the upper side rotating shaft drives a lower side rotating shaft to rotate through a belt pulley and a connecting belt, and the two rotating shafts rotate to drive a plurality of fixed cylinders to rotate; the fixed cylinder drives the knocking balls to impact the fixed strips on the filter cloth, so that the filter cloth is vibrated, impurities attached to the filter cloth fall off after the filter cloth is vibrated, the filter cloth can be knocked and vibrated by arranging the knocking assembly, and the filter cloth cleaning effect is better.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vacuum coating, and particularly relates to an inflation device for a vacuum coating machine. Background Technique

[0002] A technology for producing thin film materials by physical methods. In a vacuum chamber, atoms of the material are separated from the heating source and hit the surface of the object to be coated. This technology was first used in the production of optical lenses, such as lenses for marine telescopes, etc. It has since been extended to other functional thin films, such as aluminizing of records, decorative coating, and surface modification of materials. For example, the watch case is coated with imitation gold, and the mechanical cutting tool is coated to change the hot hardness during processing.

[0003] Chinese Patent Application No. 2022208795740 discloses a vacuum coating machine body, which includes a box body. A partition is arranged inside the box body, and the partition divides the inside of the box body into a coating chamber and an inflation chamber. A blower connected to the inflation chamber is arranged on the outer side wall of the box body. A filter rack is arranged inside the inflation chamber. A dust guide plate is arranged at the bottom of the filter rack. A dust discharge pipe is arranged on the side wall of the box body corresponding to the dust guide plate. A connecting elbow for connecting the coating chamber and the inflation chamber is arranged on the partition. One end of the connecting elbow located inside the coating chamber is connected with an inflation pipe. An anti-blowing pipe is arranged on the connecting elbow. The tail end of the anti-blowing pipe is located between the filter rack and the partition. A pressure pump is arranged on the anti-blowing pipe. The utility model has good filtering effect, is convenient for cleaning the filter cloth, is easy to use, and improves the production efficiency.

[0004] The above-mentioned disclosed patent only blows air to the filter cloth through the anti-blowing pipe for cleaning, and the cleaning effect on the filter cloth is poor. At the same time, the substrate placement rack in the original device is only supported by a motor, and the stability of the substrate placement rack during rotation is relatively low. Content of the Utility Model

[0005] To solve the problems raised in the above background technique, the utility model provides an inflation device for a vacuum coating machine, which has the characteristics of good cleaning effect on the filter cloth and high stability of the substrate placement rack.

[0006] To achieve the above object, the utility model provides the following technical solution: An inflation device for a vacuum coating machine, including a box body. A partition is arranged inside the box body. A coating chamber is arranged on one side of the partition. A first motor is arranged on the lower side inside the coating chamber. The output end of the first motor is provided with a substrate placement rack. A clamping mechanism is arranged at the upper end of the substrate placement rack. A pressure pump is arranged at the upper end of the box body. One end of the pressure pump close to the coating chamber is provided with an inflation pipe, and the other end of the pressure pump is provided with an anti-blowing pipe. A frame is arranged on the side of the partition away from the coating chamber. A filter cloth is arranged in the frame. A blower is arranged at one end of the box body. A dust discharge pipe is arranged below the blower. A knocking component is arranged on one side of the frame.

[0007] Preferably, the knocking assembly includes a second motor, pulleys, a connecting belt, a rotating shaft, a fixing cylinder, a fixing strip, a spring, a sliding column and a knocking ball. Specifically, two rotating shafts are arranged on one side of the frame, a second motor is arranged at the position corresponding to the upper rotating shaft at the front end of the box body, pulleys are arranged at the rear ends of the two rotating shafts, a connecting belt is arranged between the two pulleys, a plurality of fixing cylinders are arranged at one end of the rotating shaft, a sliding column is arranged in the fixing cylinder, a knocking ball is arranged at one end of the sliding column, a spring is arranged inside the fixing cylinder at the other end of the sliding column, and a fixing strip is arranged at the position corresponding to the knocking ball at one end of the filter cloth.

[0008] Preferably, the knocking ball is staggered from one end inside the box body, a limiting plate is arranged between the sliding column and the spring, and the side of the limiting plate is closely attached to the inner wall of the fixing cylinder.

[0009] Preferably, a bearing rotating seat is arranged between the rotating shaft and the box body, and the pulley and the rotating shaft as well as the knocking ball and the sliding column are welded by spot welding.

[0010] Preferably, a plurality of support columns are arranged at the lower end of the substrate placement rack, sliders are arranged at the lower ends of the support columns, a circular rail is arranged at the position corresponding to the sliders inside the box body, a reinforcing rod is arranged between adjacent support columns, and a cleaning port is arranged at the front end of the circular rail.

[0011] Preferably, the side of the slider is closely attached to the inner wall of the circular rail, and the lower end of the cleaning port is flush with the lower end inside the circular rail.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. By setting the knocking assembly in the present utility model, when the back-blowing air pipe blows and cleans the filter cloth, the second motor is turned on. The second motor drives the upper rotating shaft to rotate, the upper rotating shaft drives the lower rotating shaft to rotate through the pulley and the connecting belt, the two rotating shafts drive a plurality of fixing cylinders to rotate, and the fixing cylinders drive the knocking balls to hit the fixing strip on the filter cloth, so that the filter cloth is vibrated. After the filter cloth is vibrated, the impurities attached to the filter cloth fall off. At the same time, the sliding column slides in the fixing cylinder and the spring is compressed. When the knocking ball leaves the fixing strip, the spring rebounds and pushes the sliding column to reset. By setting the knocking assembly, the filter cloth can be knocked and vibrated, and the cleaning effect on the filter cloth is better.

[0014] 2. By setting the support columns in the present utility model, when the first motor drives the substrate placement rack to rotate, the sliders at the lower ends of a plurality of support columns at the lower end of the substrate placement rack slide in the circular rail. The plurality of support columns and the sliders can support the substrate placement rack, and the reinforcing rod is arranged between adjacent support columns to make the plurality of support columns more firm. At the same time, a cleaning port is arranged at the front end of the circular rail to facilitate the discharge and cleaning of the impurities in the circular rail. By setting the support columns, the substrate placement rack can be supported to make the substrate placement rack more stable. Description of the Drawings

[0015] Figure 1 This is the perspective view of the present utility model;

[0016] Figure 2 This is the rear perspective view of the present utility model;

[0017] Figure 3 This is the sectional perspective view of the box body of the present utility model;

[0018] Figure 4 This is the sectional perspective view of the fixed cylinder of the present utility model;

[0019] In the figure: 1. Box body; 2. Knocking assembly; 21. Second motor; 22. Pulley; 23. Connecting belt; 24. Rotating shaft; 25. Fixed cylinder; 26. Fixed strip; 27. Spring; 28. Slide column; 29. Knocking ball; 3. Pressurizing pump; 4. Back blowing air pipe; 5. Fan; 6. Dust exhaust pipe; 7. Frame; 8. Filter cloth; 9. Partition board; 10. First motor; 11. Substrate placement rack; 12. Clamping mechanism; 13. Inflating pipe; 14. Coating chamber; 15. Support column; 16. Slide block; 17. Ring track; 18. Cleaning port; 19. Reinforcing rod. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment 1

[0022] Please refer to Figures 1-4 , the present utility model provides the following technical solutions: An inflation device for a vacuum coating machine, including a box body 1, a partition board 9 is arranged inside the box body 1, a coating chamber 14 is arranged on one side of the partition board 9, a first motor 10 is arranged on the lower side inside the coating chamber 14, a substrate placement rack 11 is arranged at the output end of the first motor 10, a clamping mechanism 12 is arranged at the upper end of the substrate placement rack 11, a pressurizing pump 3 is arranged at the upper end of the box body 1, an inflating pipe 13 is arranged at one end of the pressurizing pump 3 close to the coating chamber 14, a back blowing air pipe 4 is arranged at the other end of the pressurizing pump 3, a frame 7 is arranged on the side of the partition board 9 away from the coating chamber 14, a filter cloth 8 is arranged in the frame 7, a fan 5 is arranged at one end of the box body 1, a dust exhaust pipe 6 is arranged below the fan 5, and a knocking assembly 2 is arranged on one side of the frame 7.

[0023] Specifically, the knocking component 2 includes a second motor 21, a pulley 22, a connecting belt 23, a rotating shaft 24, a fixed cylinder 25, a fixed strip 26, a spring 27, a sliding column 28 and a knocking ball 29. Among them, two rotating shafts 24 are arranged on one side of the frame 7, a second motor 21 is arranged at the position corresponding to the upper rotating shaft 24 at the front end of the box body 1, belt pulleys 22 are arranged at the rear ends of the two rotating shafts 24, a connecting belt 23 is arranged between the two belt pulleys 22, several fixed cylinders 25 are arranged at one end of the rotating shaft 24, a sliding column 28 is arranged in the fixed cylinder 25, a knocking ball 29 is arranged at one end of the sliding column 28, a spring 27 is arranged inside the fixed cylinder 25 at the other end of the sliding column 28, and a fixed strip 26 is arranged at the position corresponding to one end of the filter cloth 8 and the knocking ball 29.

[0024] By adopting the above technical solution, when the back blowing air pipe 4 blows air to clean the filter cloth 8, the second motor 21 is started. The second motor 21 drives the upper rotating shaft 24 to rotate. The upper rotating shaft 24 drives the lower rotating shaft 24 to rotate through the pulley 22 and the connecting belt 23. The rotation of the two rotating shafts 24 drives several fixed cylinders 25 to rotate. The fixed cylinder 25 drives the knocking ball 29 to hit the fixed strip 26 on the filter cloth 8, so that the filter cloth 8 is vibrated. After the filter cloth 8 is vibrated, the impurities attached to the filter cloth 8 fall off. At the same time, the sliding column 28 slides in the fixed cylinder 25, and the spring 27 is compressed. When the knocking ball 29 leaves the fixed strip 26, the spring 27 rebounds and pushes the sliding column 28 to reset. By setting the knocking component 2, the filter cloth 8 can be knocked and vibrated, and the cleaning effect on the filter cloth 8 is better.

[0025] Specifically, the knocking ball 29 is staggered from one end inside the box body 1, a limiting plate is arranged between the sliding column 28 and the spring 27, and the side of the limiting plate is closely attached to the inner wall of the fixed cylinder 25.

[0026] By adopting the above technical solution, it is avoided that the knocking ball 29 hits the inner wall of the box body 1. Setting the limiting plate can play a limiting role on the sliding column 28 and avoid the sliding column 28 sliding out of the fixed cylinder 25.

[0027] Specifically, a bearing rotating seat is arranged between the rotating shaft 24 and the box body 1. The pulley 22 and the rotating shaft 24, and the knocking ball 29 and the sliding column 28 are welded by spot welding.

[0028] By adopting the above technical solution, the rotating shaft 24 can rotate in the box body 1, and spot welding makes the connection between the pulley 22 and the rotating shaft 24, and the knocking ball 29 and the sliding column 28 more firm.

[0029] When this embodiment is in use, when the inflation device of the vacuum coating machine is in use, the device is installed in a suitable position. The air is conveyed to one side of the internal partition 9 of the box body 1 by the blower 5. The air is filtered by the filter cloth 8. The pressure pump 3 sends the filtered air into the coating chamber 14 through the inflation pipe 13 for pressurization. The substrate can be placed on the substrate placement rack 11 and clamped and fixed by the clamping mechanism 12. The first motor 10 can drive the substrate placement rack 11 to rotate. When the filter cloth 8 needs to be cleaned, the pressure pump 3 and the back-blowing pipe 4 can be used to blow air to clean the filter cloth 8. By setting the knocking assembly 2, when the back-blowing pipe 4 blows air to clean the filter cloth 8, the second motor 21 is turned on. The second motor 21 drives the upper rotating shaft 24 to rotate. The upper rotating shaft 24 drives the lower rotating shaft 24 to rotate through the pulley 22 and the connecting belt 23. The two rotating shafts 24 drive a plurality of fixed cylinders 25 to rotate. The fixed cylinders 25 drive the knocking balls 29 to hit the fixing strips 26 on the filter cloth 8, so that the filter cloth 8 is vibrated. After the filter cloth 8 is vibrated, the impurities attached to the filter cloth 8 fall off. At the same time, the sliding column 28 slides in the fixed cylinder 25, and the spring 27 is compressed. When the knocking ball 29 leaves the fixing strip 26, the spring 27 rebounds and pushes the sliding column 28 to reset. By setting the knocking assembly 2, the filter cloth 8 can be knocked and vibrated, and the cleaning effect on the filter cloth 8 is better.

[0030] Embodiment 2

[0031] The difference between this embodiment and Embodiment 1 is that: a plurality of support columns 15 are arranged at the lower end of the substrate placement rack 11. Sliders 16 are arranged at the lower ends of the support columns 15. Annular rails 17 are arranged at the positions corresponding to the sliders 16 inside the box body 1. Strengthening rods 19 are arranged between adjacent support columns 15. A cleaning port 18 is arranged at the front end of the annular rail 17.

[0032] By adopting the above technical solution, when the first motor 10 drives the substrate placement rack 11 to rotate, the sliders 16 at the lower ends of a plurality of support columns 15 at the lower end of the substrate placement rack 11 slide in the annular rails 17. The plurality of support columns 15 and the sliders 16 can support the substrate placement rack 11. The strengthening rods 19 are arranged between adjacent support columns 15 to make the plurality of support columns 15 more firm. At the same time, the cleaning port 18 is arranged at the front end of the annular rail 17 to facilitate the discharge and cleaning of the impurities in the annular rail 17. By setting the support columns 15, the substrate placement rack 11 can be supported to make the substrate placement rack 11 more stable.

[0033] Specifically, the side of the slider 16 is closely attached to the inner wall of the annular rail 17, and the lower end of the cleaning port 18 is flush with the lower end inside the annular rail 17.

[0034] By adopting the above technical solution, the slider 16 is more stable in the annular rail 17. The lower end of the cleaning port 18 is flush with the lower end inside the annular rail 17, which facilitates the discharge of the impurities in the annular rail 17 through the cleaning port 18.

[0035] When this embodiment is in use, by setting the support columns 15, when the first motor 10 drives the substrate placement rack 11 to rotate, the sliders 16 at the lower ends of several support columns 15 at the lower end of the substrate placement rack 11 slide in the annular rail 17. The several support columns 15 and the sliders 16 can support the substrate placement rack 11. The reinforcing rods 19 are arranged between adjacent support columns 15 to make the several support columns 15 more firm. At the same time, a cleaning port 18 is arranged at the front end of the annular rail 17 to facilitate the discharge and cleaning of impurities in the annular rail 17. By setting the support columns 15, the substrate placement rack 11 can be supported, making the substrate placement rack 11 more stable.

[0036] In the present utility model, the second motor 21 is an existing publicly disclosed technology, and the selected model is 5IK120GN-CF.

[0037] In the present utility model, the structures and working principles of the box body 1, the pressure pump 3, the backflush air pipe 4, the fan 5, the dust exhaust pipe 6, the frame 7, the filter cloth 8, the partition plate 9, the first motor 10, the substrate placement rack 11, the clamping mechanism 12, the inflation pipe 13 and the coating chamber 14 are already disclosed in the vacuum coating machine body disclosed in Chinese Patent Application No. 2022208795740. Its working principle is that the fan 5 conveys air to one side of the partition plate 9 inside the box body 1, the air is filtered by the filter cloth 8, and the pressure pump 3 sends the filtered air into the coating chamber 14 through the inflation pipe 13 for pressurization. The substrate can be placed on the substrate placement rack 11 and clamped and fixed by the clamping mechanism 12. The first motor 10 can drive the substrate placement rack 11 to rotate. When the filter cloth 8 needs to be cleaned, the pressure pump 3 and the backflush air pipe 4 can be used to blow air to clean the filter cloth 8.

[0038] Working principle and usage process of the present utility model: When the air inflation device for a vacuum coating machine is in use, the device is installed at a suitable position. The air is conveyed to one side of the internal partition 9 of the box body 1 through the blower 5. The air is filtered by the filter cloth 8. The pressure pump 3 sends the filtered air into the coating chamber 14 through the air charging pipe 13 for pressurization. The substrate can be placed on the substrate placement rack 11 and clamped and fixed by the clamping mechanism 12. The first motor 10 can drive the substrate placement rack 11 to rotate. When the filter cloth 8 needs to be cleaned, the pressure pump 3 and the back blowing air pipe 4 can be used to blow air to clean the filter cloth 8. By setting the knocking assembly 2, when the back blowing air pipe 4 blows air to clean the filter cloth 8, the second motor 21 is started. The second motor 21 drives the upper side rotating shaft 24 to rotate. The upper side rotating shaft 24 drives the lower side rotating shaft 24 to rotate through the pulley 22 and the connecting belt 23. The two rotating shafts 24 drive a plurality of fixed cylinders 25 to rotate. The fixed cylinders 25 drive the knocking balls 29 to impact the fixed strips 26 on the filter cloth 8, so that the filter cloth 8 is vibrated. After the filter cloth 8 is vibrated, the impurities attached to the filter cloth 8 fall off. At the same time, the sliding column 28 slides in the fixed cylinder 25, and the spring 27 is compressed. When the knocking ball 29 leaves the fixed strip 26, the spring 27 rebounds and pushes the sliding column 28 to reset. By setting the knocking assembly 2, the filter cloth 8 can be knocked and vibrated, and the cleaning effect on the filter cloth 8 is better. By setting the support columns 15, when the first motor 10 drives the substrate placement rack 11 to rotate, the sliders 16 at the lower ends of a plurality of support columns 15 at the lower end of the substrate placement rack 11 slide in the annular rail 17. A plurality of support columns 15 and sliders 16 can support the substrate placement rack 11. The reinforcing rods 19 are arranged between adjacent support columns 15 to make a plurality of support columns 15 more firm. At the same time, a cleaning port 18 is arranged at the front end of the annular rail 17 to facilitate the discharge and cleaning of the impurities in the annular rail 17. By setting the support columns 15, the substrate placement rack 11 can be supported to make the substrate placement rack 11 more stable.

[0039] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An inflation device for a vacuum coating machine, comprising a box body, characterized in that: A partition is arranged inside the box body. A coating chamber is arranged on one side of the partition. A first motor is arranged on the lower side inside the coating chamber. A substrate placement rack is arranged at the output end of the first motor. A clamping mechanism is arranged at the upper end of the substrate placement rack. A pressure pump is arranged at the upper end of the box body. An inflation pipe is arranged at one end of the pressure pump close to the coating chamber. A back-blowing pipe is arranged at the other end of the pressure pump. A frame is arranged on the side of the partition away from the coating chamber. A filter cloth is arranged in the frame. A blower is arranged at one end of the box body. A dust exhaust pipe is arranged under the blower. A knocking component is arranged on one side of the frame.

2. The gas charging device for a vacuum coating machine according to claim 1, characterized in that: The knocking component includes a second motor, belt pulleys, a connecting belt, a rotating shaft, a fixed cylinder, a fixed strip, a spring, a sliding column and a knocking ball. Among them, two rotating shafts are arranged on one side of the frame. A second motor is arranged at the position corresponding to the upper rotating shaft at the front end of the box body. Belt pulleys are arranged at the rear ends of the two rotating shafts. A connecting belt is arranged between the two belt pulleys. A plurality of fixed cylinders are arranged at one end of the rotating shaft. A sliding column is arranged in the fixed cylinder. A knocking ball is arranged at one end of the sliding column. A spring is arranged inside the fixed cylinder at the other end of the sliding column. A fixed strip is arranged at the position corresponding to the knocking ball at one end of the filter cloth.

3. The gas charging device for a vacuum coating machine according to claim 2, characterized in that: The knocking ball is staggered from one end inside the box body. A limiting plate is arranged between the sliding column and the spring, and the side of the limiting plate is in close contact with the inner wall of the fixed cylinder.

4. A gas charging device for a vacuum coating machine according to claim 2, characterized in that: A bearing rotating seat is arranged between the rotating shaft and the box body. The belt pulley and the rotating shaft, and the knocking ball and the sliding column are all welded by spot welding.

5. The gas charging device for a vacuum coating machine according to claim 1, characterized in that: A plurality of support columns are arranged at the lower end of the substrate placement rack. Sliders are arranged at the lower ends of the support columns. An annular rail is arranged at the position corresponding to the sliders inside the box body. A reinforcing rod is arranged between adjacent support columns. A cleaning port is arranged at the front end of the annular rail.

6. The gas charging device for a vacuum coating machine according to claim 5, wherein: The side of the slider is in close contact with the inner wall of the annular rail. The lower end of the cleaning port is flush with the lower end inside the annular rail.