Cloth sample dewatering and drying device and dewatering and drying machine
Through the design of the magnetic traction rotor and dewatering cage combined with the heater, the problems of uneven hot air conduction and low drying efficiency in the prior art are solved, and the effect of uniform heat conduction and high drying efficiency after dehydration of the cloth sample is achieved.
Patent Information
- Application Number
- CN202422472886.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing dehydration and drying equipment has problems such as poor hot air conduction effect, uneven hot air, complex structure and low drying efficiency.
The magnetic traction rotor and dehydration cage structure are adopted, and the heater is in close contact with the cup body for direct heat conduction. The cloth sample is rotated and dehydrated by centrifugal force, and the heater is used to transfer heat to the dehydration cage in large areas.
After dehydration of the fabric sample, it achieves uniform heat conduction, high drying efficiency and simple structure, and avoids the problem of uneven hot air.
Smart Images

Figure CN223176413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing and finishing equipment, in particular to a cloth sample dehydration and drying device and a dehydration and drying machine. Background Art
[0002] Dehydration and drying are common processes in the dyeing and finishing process. For example, they are used for the pretreatment of cloth samples, and after dyeing, the cloth samples are dehydrated and then dried; for example, for the post-treatment of cloth samples, after washing processes such as acid treatment, alkali boiling, softening, and water rinsing of the dyed cloth samples, further dehydration and then drying are carried out.
[0003] Prior Art 1. Chinese Patent CN219824650U discloses a cloth washing and dehydrating device, which solves the technical problems of washing, dehydrating, and drying in the post-treatment of cloth samples. This prior art further discloses that before using this cloth washing and dehydrating device, it is necessary to first check the overall situation of the device to ensure that it can work normally. First, open the box cover 102 through the handle 103, put the cloth to be washed into the cleaning inner cylinder 206, and inject water into the cleaning inner cylinder 206. Then close the box cover 102, start the washing motor 204 to drive the rotating paddle 205 to rotate, so as to generate a vortex inside the cleaning inner cylinder 206, thereby washing the cloth. Secondly, when the cloth is washed, open the dehydration valve 108 to enable the water inside the cleaning inner cylinder 206 and the cleaning outer cylinder 201 to flow out quickly, and start the drying fan 106 to dehydrate and dry the cloth. Finally, open the box cover 102, start the lifting motor 109 to drive the lifting driving gear 110 and the transmission belt 111 to rotate, and utilize the meshing effect between the transmission belt 111 and the lifting driven gear 112 to drive the lifting threaded rod 114 to rotate, so that the lifting threaded sleeve 115 drives the lifting support frame 116 and the cloth placement plate 117 to move upward, and move the cloth placement plate 117 to the top of the washing box 101, thereby facilitating the taking of the cloth.
[0004] Prior Art 2. Chinese Patent CN216378716U discloses a washing and drying integrated device for producing diapers. After the cleaning is completed, the second motor 12 can be turned off, and the output shaft of the third motor 13 can be controlled to rotate in the reverse direction to drive the cleaning frame 2 to move downward. The first motor 11 continues to operate to drive the storage frame 3 to rotate, so as to generate centrifugal force through the rotation of the storage frame 3 driving the fiber filaments to throw out the cleaning water, realizing the dehydration work of the fiber filaments, and the drying fan 5 can be started to direct hot air to the storage frame 3 to dry the fiber filaments. The rotation of the storage frame 3 driving the fiber filaments can realize drying at different angles.
[0005] For existing dehydration and drying equipment, after dehydration, it is necessary to separately set up a drying fan to blow hot air to the textiles in the storage frame / inner cylinder for drying. It has the following problems:
[0006] It is not difficult to understand that the drying fan must be composed of a heater and a blower / fan, with complex components and high costs;
[0007] As in the prior art 1, the dehydrated textiles are stacked and interlaced together. It is difficult for the hot air of the dryer under the lid to penetrate downward to the bottom of the inner cylinder. Even if the hot air can enter the inner cylinder through the gap between the inner and outer cylinders, due to the too small gap between the inner and outer cylinders, the heat conduction effect of the hot air is poor, resulting in uneven heating of the textiles in the inner cylinder, and only the part of the textiles close to the dryer has a good drying effect;
[0008] As in the prior art 2, the drying fan is arranged on both sides of the placement frame 3 and blows air towards a certain area of the placement frame 3 to direct the hot air to the placement frame 3. With the rotation and up-and-down movement of the placement frame 3, the placement frame 3 can be heated evenly, but its structure for uniform heat conduction is complex, the heat conduction is not direct, and the drying efficiency is poor.
[0009] In view of the deficiencies of the prior art, it is particularly important to provide a cloth sample dehydration and drying device that can conduct heat directly and evenly, has high drying efficiency, and has a simple structure after the cloth sample is dehydrated. Summary of the Utility Model
[0010] The purpose of the present utility model is to avoid the deficiencies of the prior art and provide a cloth sample dehydration and drying device and a dehydration and drying machine.
[0011] The above object of the present utility model is achieved by the following technical means:
[0012] A cloth sample dehydration and drying device includes a cup 1 having a cup mouth 11, a cup body 12, a cup bottom 13, and a drain port 14. A magnetic traction rotor 2 is sleeved in the cup 1 from bottom to top, and a dehydration cage 3 is inserted into the magnetic traction rotor 2; it also includes a disk 4 arranged under the cup 1 to traction the magnetic traction rotor 2; the disk 4 is connected with a motor 5 to drive its rotation; a heater 8 is sleeved on the cup body 12.
[0013] Preferably, a fastening sheath 81 is sleeved outside the heater 8.
[0014] Preferably, a hollow cup cover 15 is provided at the cup mouth 11.
[0015] Furthermore, an anti-vibration bearing 16 is nested in the cup cover 15, and the upper end of the dehydration cage 3 is cooperatively connected with the anti-vibration bearing 16.
[0016] The present utility model also discloses a dehydration and drying machine, including a frame 6, and the frame 6 is provided with the cloth sample dehydration and drying device according to any one of claims 1-3;
[0017] The frame 6 is provided with a chassis 61 and a base 62. The chassis 61 is provided with a cup shaft 611, and the cup shaft 611 fixes the cup 1 through a cup hoop 17.
[0018] The motor 5 is arranged on the base 62, and the magnetic disk 4 is arranged above the base 62 to drive the magnetic traction rotor 2 in the cup 1.
[0019] Furthermore, the cup shaft 611 is centrally arranged on the chassis 61, and the cup 1 is located on one side of the chassis 61.
[0020] Both ends of the cup shaft 611 are connected by cup shaft bearings 71, and one of the cup shaft bearings 71 at one end is connected with a driven wheel 72.
[0021] The driven wheel 72 is connected with a driving wheel 74 by a connecting belt 73, and the driving wheel 74 is connected with the output shaft of a rotary cylinder 75. The rotary cylinder 75 is arranged on the base 62.
[0022] Even further, the chassis 61 is divided into two or more dehydration and drying operation rooms 612 by a partition plate 63, and the partition plate 63 is provided with the cup shaft bearings 71.
[0023] The same number of the cloth sample dehydration and drying devices as the dehydration and drying operation rooms 612 are provided correspondingly.
[0024] Preferably, the drain port 14 is connected with a drain pipe 18, and the chassis 61 is provided with a drain trough 613 which is matched with the drain pipe 18.
[0025] Preferably, the chassis 61 is provided with a cloth unloading port 614 at the bottom on the other side far from the cup 1.
[0026] Preferably, a cloth receiving trough is arranged under the cloth unloading port 614.
[0027] The beneficial effects of adopting the above technical scheme are as follows:
[0028] In the present utility model, the dehydration cage 3 is sleeved on the cup 1, the heater is sleeved on the cup body 12, the cloth sample is in wall-contact with the dehydration cage 3, the dehydration cage 3 is adjacent to the cup body 12, the heater 8 is in close contact with the cup body 12. The heater 8 sleeved on the cup body 12 conducts heat directly to the cup 1 in an almost full-cup-body 12 wrapping manner, and then the cup body 12 transfers heat to the dehydration cage 3 with a large area of almost the whole cage wall. The heat conduction is direct and uniform, the drying efficiency is high, and the dehydration and drying structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic exploded view of the structure of the cloth sample dehydration and drying device described in the embodiment;
[0030] Figure 2 It is a schematic diagram of the structure of the cloth sample dehydration and drying device described in the embodiment;
[0031] Figure 3 is a schematic diagram of the dehydrating and drying machine described in the embodiment;
[0032] Figure 4 is a schematic diagram in the reset state of the cup;
[0033] Figure 5 is a schematic diagram in the flipped state of the cup;
[0034] Figure 6 is a schematic diagram of a dehydrating and drying machine with two cups in one unit.
[0035] Among them, cup 1; cup mouth 11; cup body 12; cup bottom 13; drain port 14; cup cover 15; anti-vibration bearing 16; cup hoop 17; drain pipe 18; magnetic traction rotor 2; dehydration cage 3; magnetic disk 4; motor 5; frame 6; chassis 61; cup shaft 611; dehydrating and drying operation room 612; drain trough 613; cloth unloading port 614; base 62; partition board 63; cup shaft bearing 71; driven wheel 72; connecting belt 73; driving wheel 74; rotary cylinder 75; heater 8; fastening sheath 81. Specific implementation manners
[0036] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0037] This embodiment shows a cloth sample dehydrating and drying device, as Figure 1-2 shown, including a cup 1 having a cup mouth 11, a cup body 12, a cup bottom 13 and a drain port 14. A magnetic traction rotor 2 is sleeved in the cup 1 from bottom to top, and a dehydration cage 3 inserted into the magnetic traction rotor 2; further includes a magnetic disk 4 disposed below the cup 1 for pulling the magnetic traction rotor 2; the magnetic disk 4 is connected with a motor 5 for driving it to rotate; a heater 8 is sleeved on the cup body 12.
[0038] Dehydration working principle: The motor 5 drives the magnetic disk 4 to further pull the magnetic traction rotor 2 to rotate, and the dehydration cage 3 inserted into the magnetic traction rotor 2 rotates accordingly. The centrifugal force generated during the rotation of the dehydration cage 3 throws the cloth sample against the inner wall of the dehydration cage 3, that is, the dehydration centrifugal wall-attached state. During the centrifugal rotation process, the water attached to the cloth sample is thrown out of the sieve holes on the dehydration cage 3 for dehydration, and the water flows along the inner wall of the cup 1 and is discharged through the drain port 14 of the cup bottom 13.
[0039] Drying working principle: The centrifugal sticking state of the cloth sample during the dehydration process will continue to remain unchanged after the dehydration is stopped because the cloth is not dry. Then, the dehydration cage 3 is connected to the cup 1, the heater is connected to the cup body 12, and the dehydration cage 3 is connected to the cup body 12. Figure 3 It can be seen that the cloth sample is in contact with the wall of the dehydration cage 3, the dehydration cage 3 is close to the cup body 12, and the heater 8 is in close contact with the cup body 12. Therefore, the heater 8 connected to the cup body 12 directly conducts heat to the cup 1 in a wrapping manner over almost the entire cup body 12, and then the cup body 12 conducts heat to a large area of almost the entire cage wall of the dehydration cage 3. The cloth sample in contact with the wall of the dehydration cage 3 is heated evenly and the drying efficiency is high.
[0040] When the dehydration cage is stationary, the dried cloth samples may fall off from the wall, which may cause other cloth samples that have not been dried to fall off. If the dehydration cage 3 continues to rotate centrifugally during the drying process, the drying effect will be better.
[0041] The fabric sample dehydration and drying device can keep the fabric sample in a wall-attached state to be heated after dehydration, and has direct and uniform heat conduction, high drying efficiency and simple dehydration and drying structure.
[0042] Exemplarily, this embodiment shows a fastening sheath, such as Figure 1-3 As shown, the heater 8 is covered with a fastening sheath 81 .
[0043] The fastening sheath 81 has three effects:
[0044] The heater 8 is fastened to the cup body 12;
[0045] The heater 8 is protected from foreign objects and is prevented from being damaged. If sealing rings are provided at both ends of the fastening sheath 81, the heater 8 can be further waterproofed.
[0046] To reduce the heat loss of the heater 8, if a fastening sheath 81 made of thermal insulation materials such as aluminum foil veneer synthesis, rubber plastic, rock wool, etc. with poor thermal conductivity is selected, the heat emitted by the heater 8 can be insulated and retained, reducing the heat dissipation effect of the heater 8 to the outside, making the heater 8 more efficient in conducting heat inward (toward the fabric sample direction).
[0047] For example, Figure 1-5 As shown, the cup mouth 11 is provided with a hollow cup cover 15 .
[0048] For example, this embodiment shows that the anti-shake bearing is respectively connected with the cup cover and the dehydration cage to prevent the dehydration cage from shaking during the rotation process. Figure 1-5As shown, the cup cover 15 is nested with an anti-shake bearing 16, and the upper end of the dehydration cage 3 is cooperatively connected with the anti-shake bearing 16. When the dehydration cage 3 rotates, the anti-shake bearing 16 nested in the cup cover 15 will limit the dehydration cage 3 connected to the cup body 12 to a smaller offset axis range, thereby preventing the dehydration cage 3 from shaking during rotation.
[0049] This embodiment shows a dehydration drying machine. Figure 3-5 As shown, it includes a frame 6, and the frame 6 is provided with the cloth sample dehydration and drying device;
[0050] The frame 6 is provided with a chassis 61 and a base 62 . The chassis 61 is provided with a cup shaft 611 . The cup shaft 611 fixes the cup 1 via a cup hoop 17 .
[0051] The motor 5 is disposed on the base 62 , and the magnetic disk 4 is disposed on the base 62 to pull the magnetic traction rotor 2 in the cup 1 .
[0052] The working principle of the dehydration dryer is as follows: the motor 5 provided on the base 62 drives the magnetic disk 4, which in turn pulls the magnetic traction rotor 2 of the cup 1 fixed to the chassis 61 to rotate, and the dehydration cage 3 plugged into the magnetic traction rotor 2 rotates accordingly. The centrifugal force generated during the rotation of the dehydration cage 3 throws the cloth sample close to the inner wall of the dehydration cage 3, that is, the dehydration centrifugal wall-adhering state. During the centrifugal rotation process, the water attached to the cloth sample is thrown out from the sieve holes on the dehydration cage 3 for dehydration, and the water flows along the inner wall of the cup 1 and is discharged through the drain port 14 at the bottom of the cup 13.
[0053] Working principle of dehydration dryer: The centrifugal sticking state of the fabric during the dehydration process will continue to remain unchanged after the dehydration is stopped because the fabric is not dry. Then, the dehydration cage 3 is connected to the cup 1, the heater is connected to the cup body 12, and the dehydration cage 3 is connected to the cup body 12. Figure 3 It can be seen that the cloth sample is in contact with the wall of the dehydration cage 3, the dehydration cage 3 is close to the cup body 12, and the heater 8 is in close contact with the cup body 12. Therefore, the heater 8 connected to the cup body 12 directly conducts heat to the cup 1 in a wrapping manner over almost the entire cup body 12, and then the cup body 12 conducts heat to a large area of almost the entire cage wall of the dehydration cage 3. The cloth sample in contact with the wall of the dehydration cage 3 is heated evenly and the drying efficiency is high.
[0054] When the dehydration cage is stationary, the dried cloth samples may fall off from the wall, which may cause other cloth samples that have not been dried to fall off. If the dehydration cage 3 continues to rotate centrifugally during the drying process, the drying effect will be better.
[0055] In this dehydration and drying machine, the fabric samples continue to be heated in a wall-attached state after being dehydrated, and the heat conduction is direct and uniform, the drying efficiency is high, and the dehydration and drying structure is simple.
[0056] Exemplarily, this embodiment shows the cup being reset and turned over, as shown in FIG. Figure 4-6As shown, the cup shaft 611 is centrally mounted on the chassis 61, and the cup 1 is located on one side of the chassis 61;
[0057] Both ends of the cup shaft 611 are connected by cup shaft bearings 71, and one of the cup shaft bearings 71 at one end is connected with a driven wheel 72;
[0058] The driven wheel 72 is connected with a driving wheel 74 by a connecting belt 73. The driving wheel 74 is connected with the output shaft of a rotary cylinder 75, and the rotary cylinder 75 is arranged on the base 62.
[0059] Cup flipping state: As Figure 5 shown, by controlling the rotary cylinder 75, the driving wheel 74 drives the driven wheel 72 to rotate counterclockwise by 180 degrees through the connecting belt 73. At this time, the cup is in an inverted state, and the cloth sample in the cup can be automatically poured out.
[0060] Cup reset state: As Figure 4 shown, by controlling the rotary cylinder 75, the driving wheel 74 drives the driven wheel 72 to rotate clockwise by 180 degrees through the connecting belt 73. At this time, the cup is in an upright state, and the dehydration action or the dehydration and drying action is completed in the cup reset state.
[0061] This dehydration and drying machine can control the flipping and resetting of the cup through the rotary cylinder 75 and automatically pour out the cloth sample.
[0062] Exemplarily, this embodiment shows a one - machine dual - cup / multi - cup dehydration and drying operation. As Figure 6 shown, the chassis 61 is divided into two or more dehydration and drying operation rooms 612 by a partition plate 63, and the partition plate 63 is provided with the cup shaft bearings 71;
[0063] There are provided the same number of cloth sample dehydration and drying devices matching the dehydration and drying operation rooms 612.
[0064] One - machine dual - cup / multi - cup independent dehydration operation: Each dehydration and drying device controls the dehydration of the cloth sample through its own motor 5.
[0065] One - machine dual - cup / multi - cup independent drying operation: Each dehydration and drying device controls the drying of the cloth sample through its own heater 8.
[0066] One - machine dual - cup / multi - cup independent cloth discharging operation: By controlling their respective rotary cylinders 75, the driving wheels 74 drive the driven wheels 72 to rotate counterclockwise by 180 degrees through the connecting belts 73. At this time, the cups of the dehydration and drying devices are all in an inverted state, and the cloth samples are poured out.
[0067] One - machine dual - cup / multi - cup synchronous dehydration operation: Each dehydration and drying device synchronously controls the dehydration of the cloth sample through its own motor 5.
[0068] One machine with two / multiple cups for synchronous drying operation: Each dehydration and drying device synchronously controls the drying of the cloth sample through its own heater 8.
[0069] One machine with two / multiple cups for synchronous cloth discharging operation: Synchronously control their respective rotary cylinders 75. The driving wheel 74 drives the driven wheel 72 to rotate counterclockwise by 180 degrees through the connecting belt 73. At this time, the cups of the dehydration and drying devices are all in an inverted state, and the cloth samples are discharged.
[0070] Exemplarily, this embodiment shows a drain pipe and a drain trough, as Figure 2 、 4 and Figure 5 shown. The drain port 14 is connected with a drain pipe 18, and the chassis 61 is provided with a drain trough 613 that matches the drain pipe 18.
[0071] Exemplarily, this embodiment shows a cloth discharging port, as Figure 5 shown. The chassis 61 is provided with a cloth discharging port 614 at the bottom on the other side away from the cup 1. The cloth samples poured out from the cup are discharged through the cloth discharging port 614.
[0072] Exemplarily, this embodiment shows a cloth receiving trough, not shown in the figure. A cloth receiving trough is provided under the cloth discharging port 614. The cloth samples poured out from the cup fall into the cloth receiving trough through the cloth discharging port 614, which is convenient for collection.
[0073] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the present invention cannot be limited thereby. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the scope covered by the present invention.
Claims
1. A cloth sample dewatering and drying device, comprising a cup (1) having a cup mouth (11), a cup body (12), a cup bottom (13) and a drain port (14), characterized in that, The cup (1) is sleeved with a magnetic traction rotor (2) from bottom to top and a dehydration cage (3) inserted into the magnetic traction rotor (2); it further includes a magnetic disk (4) arranged under the cup (1) to traction the magnetic traction rotor (2); the magnetic disk (4) is connected with a motor (5) driving it to rotate; a heater (8) is sleeved on the cup body (12).
2. The cloth sample dehydration and drying device according to claim 1, characterized in that, A fastening sheath (81) is sleeved outside the heater (8).
3. The cloth sample dehydration and drying device according to claim 1, characterized in that, A hollow cup cover (15) is arranged at the cup mouth (11).
4. The cloth sample dewatering and drying device according to claim 3, wherein, An anti-vibration bearing (16) is nested in the cup cover (15), and the upper end of the dehydration cage (3) is connected with the anti-vibration bearing (16) in a matching manner.
5. A dehydrating and drying machine, comprising a frame (6), characterized in that, The frame (6) is provided with the cloth sample dehydration and drying device according to any one of claims 1-3. The frame (6) is provided with a chassis (61) and a base (62). A cup shaft (611) is erected on the chassis (61), and the cup shaft (611) fixes the cup (1) through a cup hoop (17). The motor (5) is arranged on the base (62), and the magnetic disk (4) is arranged above the base (62) to traction the magnetic traction rotor (2) arranged in the cup (1).
6. The dehydrating and drying machine according to claim 5, wherein The cup shaft (611) is erected in the middle of the chassis (61), and the cup (1) is located on one side of the chassis (61). Both ends of the cup shaft (611) are connected with cup shaft bearings (71), and a driven wheel (72) is connected with one of the cup shaft bearings (71) at one end. The driven wheel (72) is connected with a driving wheel (74) through a connecting belt (73), and the driving wheel (74) is connected with the output shaft of a rotary cylinder (75), and the rotary cylinder (75) is arranged on the base (62).
7. The dehydrating and drying machine according to claim 6, wherein The chassis (61) is separated into two or more dehydration and drying operation rooms (612) by a partition board (63), and the partition board (63) is provided with the cup shaft bearings (71). The same number of the cloth sample dehydration and drying devices as the dehydration and drying operation rooms (612) are provided in a matching manner.
8. The dehydrating and drying machine according to claim 5, wherein A drain pipe (18) is connected to the drain port (14), and a drain trough (613) matching the drain pipe (18) is arranged on the chassis (61).
9. The dehydrating and drying machine according to claim 6, wherein, An unloading cloth port (614) is opened at the bottom of the other side of the chassis (61) far from the cup (1).
10. The dehydrating and drying machine according to claim 9, characterized in that, A cloth receiving trough is arranged under the unloading cloth port (614).
Citation Information
Patent Citations
Washing and drying integrated device for producing baby diapers
CN216378716U
Cloth washing and dewatering equipment
CN219824650U