Air compressor valve capable of adjusting pressure

By introducing adjustment and protection mechanisms into the air compressor valve, the problem of spring deformation is solved, the stability and accuracy of pressure adjustment are achieved, and the normal operation of the air compressor is ensured.

CN223178238UActive Publication Date: 2025-08-01JIANGSU LINXIN ENVIRONMENTAL PROTECTION MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422546080.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-01
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

When the existing air compressor valve adjusts the pressure, the spring is prone to deform due to the rotational pressure difference adjustment nut, resulting in unstable adjustment effect.

Method used

An air compressor valve including an adjustment mechanism and a protection mechanism is designed. Through the cooperation of the square rod and the top plate, the turntable is avoided rotation, and the lifting plate and the arc-shaped guard plate are blocked to achieve the limit of the hand wheel and ensure the stability of pressure adjustment.

Benefits of technology

Accurate adjustment of the upper and lower limit pressures is achieved, avoiding spring deformation, and ensuring the normal operation and service life of the valve.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223178238U_ABST
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Abstract

The utility model relates to the technical field of air compressor accessories, and discloses a pressure-adjustable air compressor valve which comprises a valve body, an air inlet is formed in the valve body, an air outlet is formed in the valve body, an adjusting mechanism is arranged in the valve body, and a protection mechanism is arranged outside the valve body. By arranging a square rod and a top plate, a rotating disc can be conveniently rotated, so that deformation of a spring caused by rotation of the rotating disc is avoided, by rotating a hand wheel, a pressure adjusting sleeve can be conveniently lifted, so that upper limit pressure and lower limit pressure can be conveniently adjusted according to requirements, and by arranging an extension block and a positioning column, the top plate can be conveniently positioned; and under the cooperation of a nut and a second limiting block, limiting work can be conveniently conducted on a top plate, downward movement of a lifting plate is facilitated by rotating a threaded rod, and under the cooperation of an arc-shaped protection plate, shielding of a hand wheel is facilitated, so that rotation of the hand wheel due to mistaken touch is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressor accessories, and particularly relates to an air compressor valve with adjustable pressure. Background Technique

[0002] The pressure regulating valve for air compressors is mainly used for the automatic control of the output pressure of air compressors. That is, when the output pressure of the air compressor reaches the upper limit of the required pressure set by the user, the pressure regulating valve opens, and compressed air is discharged through the air outlet hole to control the working state of the air compressor, so that the air compressor runs no-load and is in a no-load unloading state. When the output pressure of the air compressor drops to the lower limit of the required pressure set by the user, the pressure regulating valve closes, and the compressed air in the air outlet hole and its related pipelines is discharged, and the air compressor resumes load operation and is in a full-load state. Such reciprocating cyclic actions are used to implement the automatic regulation and control of the operating state of the air compressor.

[0003] According to a new type of pressure regulating valve for air compressors (authorization publication number: CN217736385U) disclosed on the patent network, it is described that "the utility model relates to a new type of pressure regulating valve for air compressors, including a valve body, an air inlet hole, and an air outlet hole. Its characteristics are: the air inlet hole is located at the bottom surface of the valve body, the air outlet hole is located on the lower side wall of the valve body, a valve core is arranged in the valve body, the valve core is a cylindrical body, the bottom surface is closed, the upper end surface is open, the bottom surface of the valve core is opposite to the air inlet hole located at the bottom surface of the valve body, a spring is arranged in the valve core, the top of the spring abuts against the bottom surface of the pressure regulating nut arranged on the upper part of the valve body, the pressure regulating nut is screwed on the differential pressure regulating nut, the differential pressure regulating nut is screwed on the upper part of the valve body, and a hole penetrating up and down is opened in the middle of the pressure regulating nut. The advantages of the utility model are: it can not only adjust the upper limit pressure of the air compressor, but also adjust the lower limit pressure of the air compressor, that is, adjust the pressure difference, and can realize the precise control of the output pressure of the air compressor, ensuring the stable and efficient operation of the air compressor."

[0004] Regarding the above description, the applicant believes that there are the following problems:

[0005] During the use of this utility model, by rotating the differential pressure regulating nut clockwise or counterclockwise, the spring is stretched or compressed to achieve the effect of pressure adjustment. However, in actual use, due to the spring being closely attached to the pressure regulating nut, and the differential pressure regulating nut being threadedly installed with the pressure regulating nut, when rotating the differential pressure regulating nut, the spring is prone to deformation, which has certain limitations. Therefore, it is necessary to improve an air compressor valve with adjustable pressure to solve the above problems. Content of the Utility Model

[0006] The purpose of the present utility model is to provide an air compressor valve with adjustable pressure to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above purpose, the present utility model provides the following technical solution: An air compressor valve with adjustable pressure, including a valve body, an air inlet is provided inside the valve body, an air outlet is provided inside the valve body, an adjustment mechanism is provided inside the valve body, and a protection mechanism is provided outside the valve body.

[0008] Preferably, the adjustment mechanism includes a valve core, the valve core is slidably installed on the inner wall of the valve body, a spring is movably installed on the inner wall of the valve core, a pressure adjustment sleeve is threadedly installed inside the valve body, a handwheel is fixedly installed outside the pressure adjustment sleeve, a turntable is rotatably installed inside the pressure adjustment sleeve, the spring is movably installed on the inner wall of the turntable, a square rod is fixedly installed on the top of the turntable, and a first limit block is fixedly installed on the top of the square rod, which is convenient for adjusting the upper limit pressure and the lower limit pressure.

[0009] Preferably, the protection mechanism includes an extension block, the extension block is fixedly installed outside the valve body, a positioning column is slidably installed inside the extension block, a stud is fixedly installed at the bottom of the positioning column, a nut is threadedly installed on the outside of the stud, a second limit block is fixedly installed on the outside of the positioning column, a top plate is fixedly installed on the top of the positioning column, a threaded rod is rotatably installed on the top of the top plate, a lifting plate is threadedly installed on the outside of the threaded rod, and an arc-shaped protection plate is fixedly installed at the bottom of the lifting plate, which is convenient for limiting the turntable and for shielding the handwheel to prevent the handwheel from rotating due to accidental touch.

[0010] Preferably, a through groove is provided at a position corresponding to the square rod inside the top plate, and the square rod is slidably installed in the through groove, which is convenient for the lifting work of the square rod.

[0011] Preferably, a through groove is provided inside the lifting plate, and the first limit block passes through the through groove, which is convenient for the lifting work of the lifting plate.

[0012] Preferably, a through groove is provided at a position corresponding to the arc-shaped protection plate inside the top plate, and the arc-shaped protection plate is slidably installed in the through groove, which is convenient for the lifting work of the arc-shaped protection plate.

[0013] Compared with the prior art, the present utility model provides an air compressor valve with adjustable pressure, which has the following beneficial effects:

[0014] 1. The air compressor valve with adjustable pressure is provided with an adjusting mechanism. During use, the square rod and the top plate are provided to facilitate the rotation of the turntable, thereby preventing the turntable from rotating and causing deformation of the spring. By rotating the handwheel, the pressure adjusting sleeve can be lifted or lowered, so that the turntable can be lifted or lowered, and thus the upper limit pressure and the lower limit pressure can be adjusted according to requirements.

[0015] 2. The air compressor valve with adjustable pressure is provided with a protection mechanism. During use, the extension block and the positioning column are provided to facilitate the positioning of the top plate. With the cooperation of the nut and the second limiting block, the limiting work of the top plate is facilitated. By providing the top plate, the square rod can be limited, thereby preventing the turntable from rotating. By rotating the threaded rod, the lifting plate can move downward. With the cooperation of the arc-shaped guard plate, the handwheel can be shielded, thereby preventing the handwheel from rotating due to accidental touch and ensuring the normal operation of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts:

[0017] Figure 1 It is a front structural schematic diagram of the present invention;

[0018] Figure 2 It is a schematic diagram of the internal structure of the valve body of the present invention;

[0019] Figure 3 It is a schematic diagram of the structure of the adjusting mechanism of the present invention;

[0020] Figure 4 It is a schematic diagram of the positional relationship of the spring of the present invention;

[0021] Figure 5 It is a schematic diagram of the positional relationship of the protection mechanism of the present invention;

[0022] Figure 6 It is a schematic diagram of the positional relationship of the lifting plate of the present invention.

[0023] In the figure: 1, valve body; 2, air inlet; 3, air outlet; 4, adjusting mechanism; 401, valve core; 402, spring; 403, pressure adjusting sleeve; 404, hand wheel; 405, turntable; 406, square rod; 407, first limit block; 5, protection mechanism; 501, extension block; 502, positioning column; 503, stud; 504, nut; 505, second limit block; 506, top plate; 507, threaded rod; 508, lifting plate; 509, arc-shaped guard plate. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0026] Embodiment 1:

[0027] Please refer to Figures 1-4 , the present invention provides a technical solution: an air compressor valve with adjustable pressure, including a valve body 1, an air inlet 2 is provided inside the valve body 1, an air outlet 3 is provided inside the valve body 1, an adjusting mechanism 4 is provided inside the valve body 1, and a protection mechanism 5 is provided outside the valve body 1.

[0028] Furthermore, the adjusting mechanism 4 includes a valve core 401, the valve core 401 is slidably installed on the inner wall of the valve body 1, a spring 402 is movably installed on the inner wall of the valve core 401, a pressure adjusting sleeve 403 is threadedly installed inside the valve body 1, a hand wheel 404 is fixedly installed outside the pressure adjusting sleeve 403, a turntable 405 is rotatably installed inside the pressure adjusting sleeve 403, the spring 402 is movably installed on the inner wall of the turntable 405, a square rod 406 is fixedly installed on the top of the turntable 405, and a first limit block 407 is fixedly installed on the top of the square rod 406, which is convenient for adjusting the upper limit pressure and the lower limit pressure.

[0029] Embodiment 2:

[0030] Please refer to Figures 5-6 and in combination with Embodiment 1, it is further obtained that the protection mechanism 5 includes an extension block 501, which is fixedly installed on the outside of the valve body 1. A positioning column 502 is slidably installed inside the extension block 501. A stud 503 is fixedly installed at the bottom of the positioning column 502. A nut 504 is threadedly installed on the outside of the stud 503. A second limit block 505 is fixedly installed on the outside of the positioning column 502. A top plate 506 is fixedly installed at the top of the positioning column 502. A threaded rod 507 is rotatably installed on the top of the top plate 506. A lifting plate 508 is threadedly installed on the outside of the threaded rod 507. An arc-shaped guard plate 509 is fixedly installed at the bottom of the lifting plate 508, which is convenient for limiting the turntable 405 and for shielding the handwheel 404 to prevent the handwheel 404 from rotating due to accidental touch.

[0031] Furthermore, a through groove is provided at the position corresponding to the square rod 406 inside the top plate 506, and the square rod 406 is slidably installed in the through groove, which is convenient for the lifting work of the square rod 406.

[0032] Furthermore, a through groove is provided inside the lifting plate 508, and the first limit block 407 passes through the through groove, which is convenient for the lifting work of the lifting plate 508.

[0033] Furthermore, a through groove is provided at the position corresponding to the arc-shaped guard plate 509 inside the top plate 506, and the arc-shaped guard plate 509 is slidably installed in the through groove, which is convenient for the lifting work of the arc-shaped guard plate 509.

[0034] During the actual operation process, when this device is used, the valve core 401 is slidably installed on the inner wall of the valve body 1, and the spring 402 is placed on the inner wall of the valve core 401. Through the provided extension block 501, positioning column 502, and stud 503, the top plate 506 is positioned, thereby completing the positioning of the spring 402 and the turntable 405. Through the provided nut 504, the top plate 506 is limited. By rotating the handwheel 404, it is convenient for the pressure adjusting sleeve 403 to be threadedly installed on the valve body 1, completing the installation work of the valve body 1. By rotating the handwheel 404, the pressure adjusting sleeve 403 is lifted to a suitable height. With the cooperation of the square rod 406, the turntable 405 is prevented from rotating, so that the turntable 405 is lifted and lowered smoothly, completing the adjustment work of the upper limit pressure and the lower limit pressure. By rotating the threaded rod 507, the lifting plate 508 moves downward. With the cooperation of the arc-shaped guard plate 509, it is convenient to shield the handwheel 404, thereby preventing the handwheel 404 from rotating due to accidental touch.

[0035] Note that in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Also, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

Claims

1. An air compressor valve with adjustable pressure, comprising a valve body (1), characterized in that: An air inlet (2) is provided inside the valve body (1), an air outlet (3) is provided inside the valve body (1), an adjusting mechanism (4) is provided inside the valve body (1), and a protection mechanism (5) is provided outside the valve body (1); The adjusting mechanism (4) includes a valve core (401), the valve core (401) is slidably installed on the inner wall of the valve body (1), a spring (402) is movably installed on the inner wall of the valve core (401), a pressure adjusting sleeve (403) is threadedly installed inside the valve body (1), a handwheel (404) is fixedly installed on the outside of the pressure adjusting sleeve (403), a turntable (405) is rotatably installed inside the pressure adjusting sleeve (403), the spring (402) is movably installed on the inner wall of the turntable (405), a square rod (406) is fixedly installed on the top of the turntable (405), and a first limit block (407) is fixedly installed on the top of the square rod (406).

2. The adjustable-pressure air compressor valve according to claim 1, characterized in that: The protection mechanism (5) includes an extension block (501), the extension block (501) is fixedly installed on the outside of the valve body (1), a positioning column (502) is slidably installed inside the extension block (501), a stud (503) is fixedly installed at the bottom of the positioning column (502), a nut (504) is threadedly installed on the outside of the stud (503), a second limit block (505) is fixedly installed on the outside of the positioning column (502), a top plate (506) is fixedly installed on the top of the positioning column (502), a threaded rod (507) is rotatably installed on the top of the top plate (506), a lifting plate (508) is threadedly installed on the outside of the threaded rod (507), and an arc-shaped protection plate (509) is fixedly installed at the bottom of the lifting plate (508).

3. The adjustable-pressure air compressor valve according to claim 2, wherein: A through groove is provided at a position corresponding to the square rod (406) inside the top plate (506), and the square rod (406) is slidably installed in the through groove.

4. The adjustable-pressure air compressor valve according to claim 2, wherein: A through groove is provided inside the lifting plate (508), and the first limit block (407) passes through the through groove.

5. The adjustable-pressure air compressor valve according to claim 2, wherein: A through groove is provided at a position corresponding to the arc-shaped protection plate (509) inside the top plate (506), and the arc-shaped protection plate (509) is slidably installed in the through groove.

Citation Information

Patent Citations

  • Novel pressure regulating valve for air compressor

    CN217736385U