Marine new energy charging pile cable, charging pile and new energy ship system

By introducing waterproof components and water-repellent fillers into the electric ship charging cable, the corrosion and life problems of the cable in the port environment are solved, and higher waterproofness and stability are achieved, and are suitable for high humidity environments such as ships and docks.

CN223180877UActive Publication Date: 2025-08-01SUZHOU CABLEPLUS PHOTOELECTRIC TECH
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Patent Information

Application Number
CN202422136420.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-01
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Existing electric ship charging cables have short service life and safety hazards in port environments, especially when erosion of salt spray and moisture, affecting flexibility and insulation performance.

Method used

Designed with waterproof components and water repellent fillers, including waterproof tapes of braided structures and cross-linked polyolefin material sheath, combined with conductive components and water repellent fillers, enhance water resistance and overall strength and reduce frictional vibration interference.

Benefits of technology

It significantly extends the service life of the cable, improves waterproofing and support strength, and ensures stability and safety in high humidity environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a marine new energy charging pile cable, a charging pile and a new energy ship system. The waterproof assembly comprises waterproof belts, the waterproof belts are connected with one another in a woven structure, a hollow containing cavity is defined in the waterproof belts, and the conductive assembly is arranged in the containing cavity; and the water-repellent filling piece simultaneously abuts against the inner wall of the waterproof assembly and the conductive assembly. Waterproof protection is carried out on the conductive assemblies inside the waterproof assembly through the waterproof assembly, erosion of salt mist and moisture of a port can be greatly relieved, the purpose of prolonging the service life is achieved, meanwhile, the strength and stability of the cable can be improved through the water-repellent filling piece, friction vibration interference is reduced by reducing relative movement between the conductive assemblies, and the service life of the cable is prolonged. And meanwhile, the waterproof effect of the cable can be further improved. Therefore, the waterproof support has the remarkable advantages of being good in waterproof effect, high in supporting strength, long in service life, stable in operation effect and the like, and can be widely applied to high-humidity environments such as ships and wharfs.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging equipment, in particular to a cable for a marine new energy charging pile, a charging pile and a new energy ship system. Background Art

[0002] With the continuous exploration and popularization of new energy technologies globally, electric ships, as green waterborne transportation tools, are gradually replacing traditional fuel ships and becoming the new favorites in major ports and waters.

[0003] The wide application of electric ships not only helps reduce environmental pollution but also lowers operating costs. However, their charging problem, especially the power connection after docking, has become an urgent issue to be solved. Currently, most electric ships are charged by connecting to shore power through ordinary cables after docking. However, this charging method faces severe challenges in the special environment of ports.

[0004] Due to the special humidity and salinity conditions in the port environment, higher requirements are placed on the material and performance of the cables. In such a harsh environment, ordinary cables are particularly lacking in flexibility and corrosion resistance. Under the influence of low or high temperatures, the cables tend to become hard and their flexibility drops significantly. This not only brings great inconvenience to ship operators but also makes the cables vulnerable to damage during frequent bending and dragging, further shortening their service life. In addition, the insulation layer and sheath materials of ordinary cables are extremely prone to corrosion under the long-term erosion of salt spray and moisture, resulting in a decline in the insulation performance of the cables and even potentially causing safety accidents such as short circuits, seriously threatening the safety of ships and personnel. Summary of the Invention

[0005] Therefore, the technical problem to be solved by the present utility model is to overcome the problem of limited service life and safety of charging cables for ships in the prior art, and provide a cable for a marine new energy charging pile, a charging pile and a new energy ship system.

[0006] To solve the above technical problem, the present utility model provides a cable for a marine new energy charging pile, which includes: at least one conductive component; a waterproof component, the waterproof component includes at least two waterproof tapes, at least two of the waterproof tapes are connected to each other in a braided structure and enclose a hollow accommodating cavity therein, and at least one of the conductive components is disposed in the accommodating cavity; at least one water-repellent filling member, at least one of the water-repellent filling members is disposed in the accommodating cavity and abuts against the inner wall of the waterproof component and the conductive component at the same time.

[0007] In an embodiment of the present utility model, it includes a plurality of the conductive components and a plurality of water-repellent fillers. At least part of the water-repellent fillers are simultaneously in contact with the inner wall of the waterproof component and the conductive components, and the remaining water-repellent fillers are simultaneously in contact with adjacent conductive components.

[0008] In an embodiment of the present utility model, it further includes a sheath, and the sheath covers the outer surface of the waterproof component. Wherein, the base material of the sheath is a cross-linked polyolefin material.

[0009] In an embodiment of the present utility model, the conductive component includes a conductor and an insulating layer. The insulating layer is sleeved on the outer surface of the conductor. One end of the conductor is connected to a power supply device, and the other end is connected to a device to be charged.

[0010] In an embodiment of the present utility model, the base material of the water-repellent filler is one of polyethylene, polypropylene, polytetrafluoroethylene, cross-linked polyethylene, silicone rubber, fluororubber, polyimide, glass fiber, polyurethane foam, and hollow glass microspheres.

[0011] In an embodiment of the present utility model, the waterproof component includes a plurality of waterproof belts. Among them, part of the waterproof belts are connected to each other in a woven structure, and the remaining waterproof belts are wound and covered on the outer surface of the woven structure.

[0012] In an embodiment of the present utility model, the water-repellent filler is provided with a plurality of contact surfaces, and the plurality of contact surfaces are evenly distributed on the surface of the water-repellent filler to increase the friction force between the water-repellent filler and the inner wall of the waterproof component and / or the conductive components.

[0013] The present utility model also provides a charging pile, which includes the above-mentioned marine new energy charging pile cable and a power supply. One end of the new energy charging pile cable is electrically connected to the power supply, and the other end is provided with a plug.

[0014] The present utility model also provides a new energy ship system, which includes the above-mentioned charging pile and a new energy ship hull. A power supply port is provided on the hull, and the plug of the charging pile can be inserted into the power supply port to electrically connect the charging pile and the hull.

[0015] In an embodiment of the present utility model, a power storage device is provided inside the hull, and the plug passes through the power supply port and is connected to the current input end of the power storage device.

[0016] The above technical solutions of the present utility model have the following advantages compared with the prior art:

[0017] The marine new energy charging pile cable, charging pile and new energy ship system of the present utility model protect the internal conductive components through a waterproof component, so as to greatly slow down the erosion of port salt spray and moisture, and thus achieve the purpose of extending the service life. At the same time, the water-repellent filling piece can improve the overall strength and stability of the cable. It reduces the relative movement between the conductive components to reduce frictional vibration interference, and can also further improve the waterproof effect of the cable. Compared with conventional cables, this application has significant advantages such as good waterproof effect, high support strength, long service life and stable operation effect, and can be widely used in high-humidity environments such as ships and docks. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to the specific embodiments of the present utility model in conjunction with the drawings.

[0019] Figure 1 It is a cross-sectional structural schematic diagram of the marine new energy charging pile cable in the preferred embodiment of the present utility model;

[0020] Figure 2 It is a cross-sectional structural schematic diagram of the marine new energy charging pile cable in another embodiment of the present utility model;

[0021] Figure 3 It is a cross-sectional structural schematic diagram of the marine new energy charging pile cable in the third embodiment of the present utility model.

[0022] Description of the reference numerals in the drawings: 100, conductive component; 110, conductor; 120, insulating layer; 200, water-repellent filling piece; 300, waterproof component; 310, waterproof tape; 320, braided structure; 330, accommodating cavity; 400, protective layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following further illustrates the present utility model in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the illustrated embodiments are not used as a limitation to the present utility model.

[0024] Embodiment 1

[0025] See Figure 1As shown in the figure, this embodiment provides a marine new energy charging pile cable, which includes: at least one conductive component 100; a waterproof component 300, the waterproof component 300 includes at least two waterproof belts 310, at least two of the waterproof belts 310 are connected to each other in a braided structure, and a hollow accommodation cavity 330 is formed by enclosing inside thereof, and at least one of the conductive components 100 is disposed in the accommodation cavity 330; at least one water-repellent filling member 200, at least one of the water-repellent filling members 200 is disposed in the accommodation cavity 330, and is simultaneously abutted against the inner wall of the waterproof component 300 and the conductive component 100.

[0026] The marine new energy charging pile cable in this embodiment provides waterproof protection for the internal conductive component 100 through the waterproof component 300, enabling it to greatly slow down the erosion of port salt spray and moisture, and thus achieving the purpose of extending the service life. At the same time, the water-repellent filling member 200 can improve the overall strength and stability of the cable. It reduces the relative movement between the conductive components 100 to reduce friction vibration interference, and can also further improve the waterproof effect of the cable. Compared with conventional cables, this application has significant advantages such as good waterproof effect, high support strength, long service life, and stable operation effect, and can be widely applied to high-humidity environments such as ships and docks.

[0027] See Figure 1 As shown in the figure, in order to further improve the protection effect on the internal structure of the cable, a sheath is also provided in this embodiment. The sheath covers the outer surface of the waterproof component 300. Among them, the sheath base material is a cross-linked polyolefin material, preferably polyurethane material in this embodiment. On the one hand, it has high tension, high tensile strength, and strong and durable aging resistance characteristics, thus enabling it to improve the wear resistance and impact strength of the cable. On the other hand, it also has corrosion resistance, thus enabling it to withstand the day-night temperature difference and salt spray corrosion environment in coastal areas. In other embodiments, the sheath base material can also be selected from one of cross-linked ethylene-vinyl acetate copolymer, cross-linked polyethylene (XLPE), cross-linked polypropylene, and cross-linked polyvinyl alcohol.

[0028] In this embodiment, the waterproof component 300 includes a plurality of waterproof bands 310, and a part of the waterproof bands 310 are connected to each other in a woven structure 320, and the remaining waterproof bands 310 are wound around the outer surface of the woven structure 320. Among them, the woven structure 320 can effectively combine the forces of two waterproof bands 310, so that the tensile strength and anti-tensile performance of the overall waterproof component 300 are significantly improved, so that it can withstand greater tensile and compressive forces. At the same time, the woven structure 320 enables the waterproof component 300 to have good flexibility and wear resistance while maintaining strength. It can adapt to various bending and twisting, which is convenient for use and installation in complex environments. Most importantly, the woven structure 320 can reduce water penetration. Even if one waterproof band 310 is damaged, the other waterproof band 310 can still provide waterproof protection, thereby improving the overall waterproof reliability. The waterproof band 310 located on the outer surface of the woven structure 320 can jointly form multiple waterproof components 300 with the woven structure 320 inside it, thereby maximizing the waterproof effect of the waterproof component 300.

[0029] See Figure 1 As shown, it includes a plurality of the conductive components 100 and a plurality of water-repellent filling members 200. At least a part of the water-repellent filling members 200 are simultaneously in contact with the inner wall of the waterproof component 300 and the conductive component 100, and the remaining water-repellent filling members 200 are simultaneously in contact with adjacent conductive components 100. Specifically, in this embodiment, there are four conductive components 100, and the four wire components support each other and are respectively in contact with the inner wall of the waterproof component 300. Further, the conductive component 100 in this embodiment includes a conductor 110 and an insulating layer 120, and the insulating layer 120 is sleeved on the outer surface of the conductor 110. One end of the conductor 110 is connected to a power supply device, and the other end is connected to a device to be charged. Among them, the conductor 110 is preferably a bare copper stranded structure, which can achieve good bending deformation effects while having high conductivity and low cost. In different embodiments, the conductor 110 can also be configured as other metals or conductive polymers with conductive properties, and the present utility model does not make specific limitations on this. In this embodiment, the insulating layer 120 is also configured as an element made of a cross-linked polyolefin material.

[0030] See Figure 1 As shown, in this embodiment, there are five water-repellent filling members 200. Among them, four water-repellent filling members 200 are supported between the conductive component 100 and the waterproof component 300, and one water-repellent filling member 200 is supported between the four conductive components 100, thereby forming a supporting effect on the overall structure of the cable. Further, the base material of the water-repellent filling member 200 in this embodiment is polyethylene. In other embodiments, it can also be selected from one of polypropylene, polytetrafluoroethylene, cross-linked polyethylene, silicone rubber, fluororubber, polyimide, glass fiber, polyurethane foam, and hollow glass microspheres.

[0031] Example Two

[0032] Refer to Figure 2 As shown, this embodiment provides another cable for a marine new - energy charging pile. Among them, the structures of the protective layer 400 and the waterproof component 300 are the same as those in the first embodiment, and will not be elaborated here. In this embodiment, there are three conductive components 100. The cross - sections of the three wire components are arranged in a triangular support. Correspondingly, in this embodiment, there are four water - repellent filling members 200, and the cross - sections of the four water - repellent filling members 200 are all circular, and they can be set to different sizes according to actual usage requirements.

[0033] Example Three

[0034] Refer to Figure 3 As shown, this embodiment provides another cable for a marine new - energy charging pile. Among them, the structures of the protective layer 400, the waterproof component 300, and the conductive component 100 are the same as those in the second embodiment, and will not be elaborated here. In this embodiment, there are multiple water - repellent protection members with different sizes. The multiple water - repellent protection members are filled in the gaps between the conductive component 100 and the waterproof component 300, and between the three conductive components 100 to improve the overall support strength of the cable. Further, the water - repellent filling member 200 in this embodiment has the same structural setting as the water - repellent filling member 200 in the first embodiment. Multiple abutting surfaces are provided on any of the water - repellent filling members 200, and the multiple abutting surfaces are evenly distributed on the surface of the water - repellent filling member 200 to increase the friction between the water - repellent filling member 200 and the inner wall of the waterproof component 300 and / or the conductive component 100.

[0035] Example Four

[0036] This embodiment provides a charging pile, which includes the cable for a marine new - energy charging pile described in the first embodiment and a power source. One end of the new - energy charging pile cable is electrically connected to the power source, and the other end is provided with a plug.

[0037] Example Five

[0038] This embodiment provides a new - energy ship system, which includes the charging pile described in the fourth embodiment and a new - energy ship hull. A power supply port is provided on the hull, and the plug of the charging pile can be inserted into the power supply port to electrically connect the charging pile to the hull. Further, a power storage device is provided inside the hull, and the plug passes through the power supply port and is connected to the current input end of the power storage device.

[0039] In summary, for the marine new energy charging pile cable, charging pile and new energy ship system of the present utility model, the waterproof component 300 is used to provide waterproof protection for the internal conductive component 100, so that the erosion of port salt spray and moisture can be significantly slowed down, and the purpose of extending the service life can be achieved. At the same time, the water-repellent filling member 200 can improve the overall strength and stability of the cable. It reduces the relative movement between the conductive components 100 to reduce frictional vibration interference, and can also further improve the waterproof effect of the cable. Compared with conventional cables, this application has significant advantages such as good waterproof effect, high support strength, long service life and stable operation effect, and can be widely used in high-humidity environments such as ships and docks.

[0040] Obviously, the above embodiments are merely examples for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. The obvious changes or variations derived therefrom still fall within the protection scope of the present utility model.

Claims

1. A new energy charging pile cable for ships, characterized in that: Comprising: At least one conductive component; A waterproof component, the waterproof component includes at least two waterproof bands, at least two of the waterproof bands are connected to each other in a woven structure, and a hollow accommodating cavity is formed inside them by surrounding, and at least one of the conductive components is arranged in the accommodating cavity; At least one water-repellent filling member, at least one of the water-repellent filling members is arranged in the accommodating cavity and abuts against the inner wall of the waterproof component and the conductive component at the same time.

2. The marine new energy charging pile cable according to claim 1, characterized in that: It includes a plurality of the conductive components and a plurality of water-repellent filling members, at least part of the water-repellent filling members abut against the inner wall of the waterproof component and the conductive component at the same time, and the remaining water-repellent filling members abut against the adjacent conductive components at the same time.

3. The marine new energy charging pile cable according to claim 1, wherein: It further includes a sheath, the sheath covers the outer surface of the waterproof component, wherein the sheath base material is a cross-linked polyolefin material.

4. The marine new energy charging pile cable according to claim 1, wherein: The conductive component includes a conductor and an insulating layer, the insulating layer is sleeved on the outer surface of the conductor, one end of the conductor is connected to a power supply device, and the other end is connected to a device to be charged.

5. The marine new energy charging pile cable according to claim 1, wherein: The base material of the water-repellent filling member is one of polyethylene, polypropylene, polytetrafluoroethylene, cross-linked polyethylene, silicone rubber, fluororubber, polyimide, glass fiber, polyurethane foam, and hollow glass microspheres.

6. The marine new energy charging pile cable according to claim 1, characterized in that: The waterproof component includes a plurality of waterproof bands, wherein part of the waterproof bands are connected to each other in a woven structure, and the remaining waterproof bands are wound and covered on the outer surface of the woven structure.

7. The marine new energy charging pile cable according to claim 1, characterized in that: A plurality of abutting surfaces are provided on the water-repellent filling member, and the plurality of abutting surfaces are evenly distributed on the surface of the water-repellent filling member to increase the friction force between the water-repellent filling member and the inner wall of the waterproof component and / or the conductive component.

8. A charging pile, characterized in that: Comprising the marine new energy charging pile cable according to any one of claims 1 to 7 and a power supply, one end of the new energy charging pile cable is electrically connected to the power supply, and the other end is provided with a plug.

9. A new energy ship system, characterized in that: Comprising the charging pile according to claim 8 and a new energy ship hull, a power supply port is provided on the hull, and the plug of the charging pile can be inserted into the power supply port to electrically connect the charging pile to the hull.

10. The new energy ship system according to claim 9, characterized in that: A power storage device is provided inside the hull, and the plug passes through the power supply port and is connected to the current input end of the power storage device.