Dust removal device for quartz sand production

By designing a dust removal device for quartz sand production, combined with a vacuum cleaner, filter net and spray head, it realizes dust removal by multiple angles, solving the problem of dust pollution, improving dust removal efficiency and flexibility, protecting staff health, and extending equipment life.

CN223185158UActive Publication Date: 2025-08-05XINJIANG XUHUI IND & TRADE CO LTD
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Patent Information

Application Number
CN202422009395.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-05
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

During the production of quartz sand, dust pollution is serious, affecting the working environment and the health of staff.

Method used

A dust removal device for quartz sand production is designed, including a base, storage box, sealing box, drive device and engaging device. The vacuum cleaner, filter net and spray head are combined to achieve multi-angle dust removal, and the filter net is conveniently replaced by the engaging device to avoid the recycling of spray water and the overall angle adjustment of the equipment.

Benefits of technology

It effectively reduces dust pollution, improves dust removal efficiency and flexibility, protects staff health, extends equipment life, and saves human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal, and discloses a dust removal device for quartz sand production, which comprises a base, a storage box, a sealing box, a driving device and a clamping device, the storage box and the sealing box are both arranged on the base, a supporting plate is arranged in the storage box, a dust collection fan is arranged on the supporting plate, the driving device is arranged in the sealing box, and the clamping device is arranged on the sealing box. The clamping device is arranged in the storage box, a filter screen is arranged on the clamping device, and the driving device comprises a first motor, a second motor, a first worm, a second worm, a first rotating shaft, a rotating block, a second rotating shaft, a first worm gear, a second worm gear, a first bevel gear, a third rotating shaft, a second bevel gear, a connecting block and a dust suction hood. The clamping device comprises a first fixing column, a second fixing column, a first fixing block, a second fixing block, a sliding block, a connecting barrel, a sliding rod and a clamping block. According to the dust collection device, the situation that the dust collection fan stops working due to adjustment of the dust collection angle, and consequently the dust collection efficiency is reduced is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to a dust removal device for quartz sand production. Background Art

[0002] Quartz stone is a non-metallic mineral with the characteristics of hardness, wear resistance, and stable chemical properties. Quartz sand is quartz particles made by crushing quartz stone. It is an important industrial mineral raw material and is widely used in glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical flux, metallurgy, construction, chemicals, plastics, rubber, abrasives, filter materials and other industrial fields.

[0003] The production of quartz sand requires that the quartz stone be sufficiently crushed. During the crushing process, a large amount of quartz dust will be generated. The quartz dust will float in the working environment and pollute the working environment. In addition, the workers will inhale the quartz dust and cause damage to the human respiratory system, affecting their health. For this reason, we propose a dust removal device for quartz sand production. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a dust removal device for quartz sand production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a dust removal device for quartz sand production, comprising a base, a storage box, a sealing box, a driving device and a clamping device, wherein the storage box and the sealing box are both arranged on the base, a support plate is arranged in the storage box, a dust suction fan is arranged on the support plate, the driving device is arranged in the sealing box, the clamping device is arranged in the storage box, a filter is arranged on the clamping device, the driving device comprises a motor 1, a motor 2, a worm 1, a worm 2, a rotating shaft 1, a rotating block, a rotating shaft 2, a worm gear 1, a worm gear 2, a bevel gear 1, a rotating shaft 3. Bevel gear 2, connecting block and dust cover, the motor 1 and motor 2 are both provided on the sealed box, the worm 1 and worm 2 are both rotatably provided on the inner walls of the opposite sides of the sealed box, the worm 1 is connected to the output shaft of the motor 1, the worm 2 is connected to the output shaft of the motor 2, the rotating shaft 1 is rotatably provided on the inner bottom wall of the sealed box, the rotating shaft 1 is provided with a rotating bearing 1, the rotating block is provided on the rotating bearing 1, the rotating shaft 2 is provided on the rotating block, the worm wheel 1 is provided on the rotating shaft 1 and meshes with the worm 1, the worm wheel 2 is provided on the rotating shaft 2 and meshes with the worm 2, the conical Gear 1 is provided on rotating shaft 1, rotating shaft 3 is rotatably provided on rotating block, bevel gear 2 is provided on rotating shaft 3, bevel gear 2 is meshed with bevel gear 1, connecting block is provided on rotating shaft 3, dust collection cover is provided on connecting block, rotating shaft 3, connecting block and dust collection cover are connected and provided, dust collection pipe 1 is provided between the inlet of dust collection fan and rotating shaft 3, dust collection pipe 2 is provided at the outlet of dust collection fan, dust collection pipe 2 is provided with a spray head, and sealing sleeve is provided on rotating block; the engaging device comprises fixed column 1, fixed column 2, fixed block 1, fixed block 2, slider, A connecting barrel, a sliding rod and a locking block, wherein the fixed column 1 is arranged on the inner bottom wall of the storage box, the fixed column 2 is arranged on the fixed column 1, the fixed block 1 and the fixed block 2 are both arranged on the fixed column 2, the slider is slidably arranged on the fixed column 2 and is located between the fixed block 1 and the fixed block 2, the connecting barrel is provided with a through hole 1 and a through hole 2, the through hole 1 is connected to the through hole 2 and is concentric, the sliding rod slides through the through hole 1 and the through hole 2, the locking block is arranged on the sliding rod, a spring 1 is provided between the locking block and the through hole 2, a spring 2 is provided on the fixed block 2, and the filter is arranged on the connecting barrel.

[0006] As a further description of the above technical solution:

[0007] The second rotating shaft is hollow and concentric with the rotating shaft, and the first worm gear is located below the second worm gear.

[0008] As a further description of the above technical solution:

[0009] The sealing sleeve has good elasticity and flexibility, and a second rotating bearing is provided between the sealing sleeve and the dust cover.

[0010] As a further description of the above technical solution:

[0011] Sealed doors are provided on the front and rear end surfaces of the storage box, and a drainage pipe is provided on one side wall of the storage box.

[0012] As a further description of the above technical solution:

[0013] The engaging block has a certain inclination angle, and the first and second fixing blocks and the sliding block are all arranged in the shape of a frustum.

[0014] As a further description of the above technical solution:

[0015] The filter screen is located below the support plate, the first dust suction pipe is a telescopic hose, and a sealed bearing is provided between the first dust suction pipe and the third rotating shaft.

[0016] As a further description of the above technical solution:

[0017] The spray head is located between the filter screen and the support plate, and the water outlet on the spray head is arranged obliquely.

[0018] As a further description of the above technical solution:

[0019] The maximum rotation angle of the motor 1 and the motor 2 is -180° to 180°.

[0020] As a further description of the above technical solution:

[0021] A limiting block is provided on the sliding rod.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present invention, the water sprayed from the sprinkler head can be recycled by using the engaging device in conjunction with the filter screen, and the friction on the impeller of the sprinkler pump can be avoided, thereby reducing the service life of the sprinkler pump.

[0024] 2. In the utility model, the driving device is set to avoid the need to adjust the overall angle of the equipment due to the adjustment of the dust removal angle, thereby saving the required manpower, and adjusting the overall angle of the equipment according to the dust removal requirements will stop the operation of the dust suction fan, thereby reducing the dust removal efficiency and improving the flexibility of the dust removal angle, making it easier to remove dust towards the area where quartz dust generated in the quartz sand production process accumulates. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a dust removal device for quartz sand production proposed by the utility model;

[0026] Figure 2This is a schematic diagram of the structure of a dust removal device for quartz sand production proposed in this utility model. Figure 1 ;

[0027] Figure 3 This is a schematic diagram of the structure of a dust removal device for quartz sand production proposed in this utility model. Figure 2 ;

[0028] Figure 4 This is a schematic diagram of the connection between the first and second rotating shafts and the rotating block of a dust removal device for quartz sand production proposed by the present invention;

[0029] Figure 5 This is a schematic diagram of the structure of a snap-fit device for a dust removal device for quartz sand production proposed in the utility model;

[0030] Figure 6 This is a schematic diagram of the connection between the dust collection hood and the dust collection pipe of a dust removal device for quartz sand production proposed by the present invention;

[0031] Figure 7 The utility model is a schematic diagram of a dust collection hood of a dust removal device for quartz sand production proposed by the present invention.

[0032] Legend:

[0033] 1. Base, 2. Storage box, 3. Sealing box, 4. Support plate, 5. Dust suction fan, 6. Filter, 7. Motor 1, 8. Motor 2, 9. Worm 1, 10. Worm 2, 11. Rotating shaft 1, 12. Rotating block, 13. Rotating shaft 2, 14. Worm gear 1, 15. Worm gear 2, 16. Bevel gear 1, 17. Rotating shaft 3, 18. Bevel gear 2, 19. Connecting block, 20. Dust hood, 21. Rotating bearing 1, 22. Dust suction pipe 1, 23. Dust suction pipe 2, 24. Sprinkler head, 25. Sealing sleeve, 26. Fixed column 1, 27. Fixed column 2, 28. Fixed block 1, 29. Fixed block 2, 30. Slider, 31. Connecting barrel, 32. Sliding rod, 33. Engaging block, 34. Spring 1, 35. Spring 2, 36. Sealing door, 37. Drain pipe, 38. Limit block DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Reference Figure 1-Figure 7The utility model provides an embodiment of a dust removal device for quartz sand production, comprising a base 1, a storage box 2, a sealing box 3, a driving device and a clamping device. The storage box 2 and the sealing box 3 are both arranged on the base 1, a support plate 4 is provided in the storage box 2, a dust suction fan 5 is provided on the support plate 4, the driving device is arranged in the sealing box 3, the clamping device is arranged in the storage box 2, and a filter screen 6 is provided on the clamping device. The driving device comprises a motor 1 7, a motor 2 8, a worm 1 9, a worm 2 10, a rotating shaft 1 11, a rotating block 12, a rotating shaft 2 13, a worm gear 1 14, a worm gear 2 15, a bevel gear 1 16, a rotating shaft 3 17, a bevel gear 2 18, and a connecting block 1 9 and dust cover 20, motor 1 7 and motor 2 8 are both provided on the sealing box 3, worm 1 9 and worm 2 10 are both rotatably provided on the inner walls of the sealing box 3 on opposite sides, worm 1 9 is connected to the output shaft of motor 1 7, worm 2 10 is connected to the output shaft of motor 2 8, rotating shaft 11 is rotatably provided on the inner bottom wall of the sealing box 3, rotating shaft 11 is provided with a rotating bearing 1 21, rotating block 12 is provided on the rotating bearing 1 21, rotating shaft 2 13 is provided on the rotating block 12, worm gear 14 is provided on rotating shaft 11 and meshes with worm 1 9, worm gear 2 15 is provided on rotating shaft 2 13 and meshes with worm 2 10, and bevel gear 16 is provided on rotating shaft 11. The rotating shaft 3 17 is rotatably arranged on the rotating block 12, the bevel gear 2 18 is arranged on the rotating shaft 3 17, the bevel gear 2 18 is meshed with the bevel gear 1 16, the connecting block 19 is arranged on the rotating shaft 3 17, the connecting block 19 is provided with a dust cover 20, the rotating shaft 3 17, the connecting block 19 and the dust cover 20 are connected, a dust suction pipe 1 22 is provided between the inlet of the dust suction fan 5 and the rotating shaft 3 17, a dust suction pipe 23 is provided at the outlet of the dust suction fan 5, a spray head 24 is provided on the dust suction pipe 23, and a sealing sleeve 25 is provided on the rotating block 12; the locking device includes a fixing column 1 26, a fixing column 2 27, a fixing block 1 28, a fixing block 2 29, a slider 30, a connecting Bucket 31, slide rod 32 and snap block 33, fixed column 1 26 is arranged on the inner bottom wall of storage box 2, fixed column 2 27 is arranged on fixed column 1 26, fixed block 1 28 and fixed block 2 29 are both arranged on fixed column 2 27, slider 30 is slidably arranged on fixed column 2 27 and is located between fixed block 1 28 and fixed block 2 29, through hole 1 and through hole 2 are provided on connecting barrel 31, through hole 1 is connected to through hole 2 and is concentric, slide rod 32 slides through through hole 1 and through hole 2, snap block 33 is arranged on slide rod 32, spring 1 34 is provided between snap block 33 and through hole 2, spring 2 35 is provided on fixed block 2 29, filter screen 6 is provided on connecting barrel 31.

[0036] The second rotating shaft 13 is hollow and concentric with the first rotating shaft 11; the sealing sleeve 25 has good elasticity and flexibility, and a rotating bearing 2 is provided between the sealing sleeve 25 and the dust cover 20; a sealing door 36 is provided on the front and rear end surfaces of the storage box 2, and a drain pipe 37 is provided on one side wall of the storage box 2; the worm gear 14 is located below the second worm gear 15; the filter screen 6 is located below the support plate 4, the dust suction pipe 1 22 is a telescopic hose, and a sealing bearing is provided between the dust suction pipe 1 22 and the rotating shaft 3 17; the spray head 24 is located between the filter screen 6 and the support plate 4, and the water outlet on the spray head 24 is inclined; the maximum rotation angle of the motor 1 7 and the motor 2 8 is -180° to 180°; a limit block 38 is provided on the sliding rod 32.

[0037] Working principle: Place the device at the place of use, turn on the dust suction fan 5 and the spray head 24, so as to absorb the dust generated by the quartz sand production, and the dust enters the storage box 2 through the dust cover 20, the connecting block 19, the rotating shaft 3 17, the dust suction pipe 1 22 and the dust suction pipe 2 23. The water sprayed by the spray head 24 removes the dust and makes it fall on the filter 6. The water is discharged through the drain pipe 37 for recycling. When too much dust falls on the filter 6 under the action of the spray head 24, the water permeable holes on the filter 6 are blocked, affecting the circulation of the water, the dust suction fan 5 and the spray head 24 are stopped, and the water is discharged through the drain pipe 37. When water stops flowing out, the sealing door 36 is opened and the filter screen 6 is pressed. The filter screen 6 drives the connecting barrel 31 to move. The movement of the connecting barrel 31 drives the sliding rod 32 and the locking block 33 to move. The locking block 33 moves into the second through hole under the obstruction of the slider 30, so that the locking block 33 slides along the slider 30 to between the slider 30 and the fixed block 1 28. Then the filter screen 6 is released and the filter screen 6 moves upward under the action of the second spring 35. The upward movement of the filter screen 6 drives the connecting barrel 31 to move. The movement of the connecting barrel 31 drives the locking block 33 to move. The movement of the locking block 33 drives the slider 30 to move, so that the slider 30 and the fixed block 2 29 are locked. The locking block 33 is matched, so that the locking block 33 moves along the arc of the slider 30, so that the locking block 33 moves to the top of the fixed block 29, so that the filter 6 is removed for cleaning (the slider 30 is restored to the accident state under the influence of gravity, that is, the slider 30 is in contact with the fixed block 1 28), and the cleaned dust is uniformly processed, thereby avoiding the quartz dust generated in the quartz sand production process from floating in the working environment to pollute the working environment, and then causing the staff to inhale the quartz dust to cause damage to the human respiratory system, thereby affecting the health of the staff. When the filter 6 is cleaned, the connecting barrel on the filter 6 is removed. 31 is put on the fixing column 1 26, the fixing column 2 27, the fixing block 1 28 and the fixing block 2 29, and pressed. The filter screen 6 drives the connecting barrel 31 to move. The movement of the connecting barrel 31 drives the sliding rod 32 and the locking block 33. The locking block 33 moves along the edge of the fixing block 29 to the lower surface of the fixing block 29. The locking block 33 stretches under the action of the spring 1 34, thereby locking it. After closing the sealing door 36, the dust collection work can be carried out, avoiding the spray water from not being recycled or the long-term use of unfiltered spray water, which increases the friction on the impeller on the spray pump, thereby reducing the service life of the spray pump;When dust is removed at other angles according to the needs, start motor 17 or motor 2 8, the output shaft of motor 17 drives worm 19 to rotate, the rotation of worm 19 drives worm wheel 14 to rotate, the rotation of worm wheel 14 drives shaft 11 to rotate, the rotation of shaft 11 drives bevel gear 16 to rotate, the rotation of bevel gear 16 drives bevel gear 2 18 to rotate, the rotation of bevel gear 2 18 drives shaft 3 17 to rotate, the rotation of shaft 3 17 drives connecting block 19 to rotate, the rotation of connecting block 19 drives dust cover 20 (front and back) to rotate, the output shaft of motor 2 8 drives worm 2 10 to rotate, the rotation of worm 2 10 drives worm wheel 2 15 to rotate, and the rotation of worm 2 The rotation of wheel 2 15 drives shaft 2 13 , which in turn drives rotating block 12 , which in turn drives dust hood 20 to rotate (left and right). The coordinated use of motor 1 7 and motor 2 8 allows for multiple angle adjustments based on dust removal requirements, thereby increasing the flexibility of the dust removal angle and facilitating dust removal in areas where quartz dust generated during the quartz sand production process accumulates. This process can be achieved without adjusting the overall angle of the equipment, nor does it require stopping the dust extraction fan 5 , thereby ensuring continuous operation of the dust extraction fan 5 and avoiding the manpower required to adjust the overall equipment.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A dust removal device for quartz sand production, comprising a base (1), a storage box (2), a sealing box (3), a driving device and a locking device, characterized in that: The storage box (2) and the sealing box (3) are both arranged on the base (1); a support plate (4) is provided in the storage box (2); a dust suction fan (5) is provided on the support plate (4); the driving device is provided in the sealing box (3); the engaging device is provided in the storage box (2); a filter screen (6) is provided on the engaging device; the driving device comprises a motor 1 (7), a motor 2 (8), a worm 1 (9), a worm 2 (10), a rotating shaft 1 (11), a rotating block (12), a rotating shaft 2 (13), a worm gear 1 (14), a worm gear 2 (15), Bevel gear 1 (16), rotating shaft 3 (17), bevel gear 2 (18), connecting block (19) and dust cover (20), said motor 1 (7) and motor 2 (8) are both arranged on the sealing box (3), said worm 1 (9) and worm 2 (10) are both rotatably arranged on the inner walls of the sealing box (3) on both sides, said worm 1 (9) is connected to the output shaft of motor 1 (7), said worm 2 (10) is connected to the output shaft of motor 2 (8), said rotating shaft 1 (11) is rotatably arranged on the inner bottom wall of the sealing box (3 ... A rotary bearing (21) is provided, the rotary block (12) is provided on the rotary bearing (21), the rotary shaft (13) is provided on the rotary block (12), the worm gear (14) is provided on the rotary shaft (11) and meshes with the worm gear (9), the worm gear (15) is provided on the rotary shaft (13) and meshes with the worm gear (10), the bevel gear (16) is provided on the rotary shaft (11), the rotary shaft (17) is rotatably provided on the rotary block (12), the bevel gear (18) is provided on the rotary shaft (17), the bevel gear (19) is provided on the rotary shaft (17), and the bevel gear (20) is provided on the rotary shaft (17). The second gear (18) is meshed with the bevel gear (16), the connecting block (19) is arranged on the rotating shaft (17), the connecting block (19) is provided with a dust cover (20), the rotating shaft (17), the connecting block (19) and the dust cover (20) are connected and arranged, a dust suction pipe (22) is provided between the inlet of the dust suction fan (5) and the rotating shaft (17), a dust suction pipe (23) is provided at the outlet of the dust suction fan (5), a spray head (24) is provided on the dust suction pipe (23), and a sealing sleeve (25) is provided on the rotating block (12);The engaging device comprises a fixing column 1 (26), a fixing column 2 (27), a fixing block 1 (28), a fixing block 2 (29), a sliding block (30), a connecting barrel (31), a sliding rod (32) and an engaging block (33), wherein the fixing column 1 (26) is arranged on the inner bottom wall of the storage box (2), the fixing column 2 (27) is arranged on the fixing column 1 (26), the fixing block 1 (28) and the fixing block 2 (29) are both arranged on the fixing column 2 (27), and the sliding block (30) is slidably arranged on the fixing column 2 ( 27) and located between the fixing block 1 (28) and the fixing block 2 (29), the connecting barrel (31) is provided with a through hole 1 and a through hole 2, the through hole 1 and the through hole 2 are connected and concentric, the sliding rod (32) slides through the through hole 1 and the through hole 2, the locking block (33) is provided on the sliding rod (32), a spring 1 (34) is provided between the locking block (33) and the through hole 2, the fixing block 2 (29) is provided with a spring 2 (35), and the filter screen (6) is provided on the connecting barrel (31).

2. A dust removal device for quartz sand production according to claim 1, characterized in that: The second rotating shaft (13) is hollow and concentric with the first rotating shaft (11).

3. A dust removal device for quartz sand production according to claim 2, characterized in that: The sealing sleeve (25) is elastic, and a second rotary bearing is provided between the sealing sleeve (25) and the dust collecting cover (20).

4. A dust removal device for quartz sand production according to claim 3, characterized in that: Sealing doors (36) are provided on the front and rear end surfaces of the storage box (2), and a drainage pipe (37) is provided on one side wall of the storage box (2).

5. A dust removal device for quartz sand production according to claim 4, characterized in that: The worm gear 1 (14) is located below the worm gear 2 (15).

6. A dust removal device for quartz sand production according to claim 5, characterized in that: The filter screen (6) is located below the support plate (4); the dust suction pipe (22) is a telescopic hose; and a sealed bearing is provided between the dust suction pipe (22) and the rotating shaft (17).

7. A dust removal device for quartz sand production according to claim 6, characterized in that: The spray head (24) is located between the filter screen (6) and the support plate (4), and the water outlet on the spray head (24) is arranged at an angle.

8. The dust removal device for quartz sand production according to claim 6, characterized in that: The maximum rotation angle of the motor 1 (7) and the motor 2 (8) is -180° to 180°.

9. A dust removal device for quartz sand production according to claim 6, characterized in that: A limiting block (38) is provided on the sliding rod (32).