Processing equipment for beryllium bronze green body
By designing an automated transport and stirring mechanism, the problem of low manual transport efficiency after beryllium bronze body casting is solved, and an efficient and low-strength processing process is achieved, ensuring the uniformity and flowability of materials.
Patent Information
- Application Number
- CN202422252046.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-13
AI Technical Summary
In the prior art, beryllium bronze blanks need to be transported manually after casting, which is inefficient and labor-intensive, especially in high temperature environments, which are not conducive to staff.
Design a processing equipment including a transfer box, a conveying pipe, a cast shell, a transfer mechanism and a stirring mechanism to realize automatic transfer and stirring of the mold through motor drive and gear transmission to avoid manual participation.
The automation of the processing process of beryllium bronze blanks has been achieved, efficiency has been improved, labor intensity has been reduced, and material uniformity and flowability have been ensured.
Smart Images

Figure CN223185533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beryllium bronze processing, in particular to a processing device for beryllium bronze blanks. Background Technique
[0002] A type of non-ferrous bronze with beryllium as the main alloy component, containing 1.7 - 2.5% beryllium and a small amount of elements such as nickel, chromium, and titanium. After quenching and aging treatment, the ultimate strength can reach 1250 - 1500 MPa, approaching the level of medium-strength steel. Beryllium bronze has high hardness, elastic limit, fatigue limit, and wear resistance, and also has good corrosion resistance, thermal conductivity, and electrical conductivity. It does not generate sparks when impacted and is widely used as important elastic components, wear-resistant parts, and explosion-proof tools, etc. It has good plasticity in the quenched state and can be processed into various semi-finished billets.
[0003] In the existing technology, when beryllium bronze raw materials are melted and purified and then cast into blanks for convenient transfer to subsequent processing lines for processing, but after casting into the mold, it is necessary for workers to use tools such as clamps or pliers to pick up the mold for transfer and place it into the equipment for the cooling process;
[0004] In the existing technical solutions, the mold is picked up by means of manual assistance, but this picking method has low efficiency, and due to being in a high-temperature environment, it is a burden on the staff, resulting in a relatively large labor intensity. Summary of the Invention
[0005] The purpose of the utility model is to provide a processing device for beryllium bronze blanks, which can avoid manual participation in multiple processes such as the upper mold, casting, lower mold, and conveying, achieve an automated effect, improve processing efficiency, and avoid a relatively large manual labor intensity, so as to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A processing device for beryllium bronze blanks, including a transfer box, a conveying pipe penetrates into the top end of the transfer box, and a casting shell is fixed to the inner top end of the transfer box, and a transfer mechanism is arranged below the inner part of the transfer box;
[0007] The transfer mechanism includes a first conveying device, the first conveying device penetrates into the rear end of the transfer box, and a second conveying device penetrates out of the front end of the transfer box. One side of the outer wall of the transfer box is embedded with a driving motor, and the power output end of the driving motor is connected with a connecting rod. A first bevel gear is fixed to the end of the connecting rod far away from the driving motor. A second bevel gear is connected to one side of the first bevel gear, and a driving rod is fixed to the bottom end of the second bevel gear. A turntable is connected below the driving rod.
[0008] Preferably, the turntable forms a rotating structure with the second bevel gear, the driving rod and the transfer box, and the second bevel gear is meshed and connected with the first bevel gear.
[0009] Preferably, a rotating motor is embedded in one side of the conveying pipe at the top of the transfer box, and the power output end of the rotating motor is connected to a rotating rod, and the bottom end of the rotating rod is connected to a toggle plate.
[0010] Preferably, a guide shell is fixed to the bottom end of the casting shell, and a baffle is connected to a lower side of the guide shell.
[0011] Preferably, a stirring mechanism is provided above the second bevel gear, and the stirring mechanism includes a connecting rod, the connecting rod is fixed to the top end of the second bevel gear, and a stirring rod is connected above the connecting rod.
[0012] Preferably, the stirring mechanism also includes a first connecting plate, which is fixed to the outer wall of the stirring rod at one end inside the casting shell, and a second connecting plate is fixed below the first connecting plate on the outer wall of the stirring rod, and a fixing rod is fixed between the first connecting plate and the second connecting plate.
[0013] Preferably, the first connecting plate forms a rotating structure between the stirring rod and the casting shell, and the first connecting plate and the fixing rod are perpendicular to each other.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The liquid material is transported through the water pipe and the casting shell, and the mold is rotated and displaced through the drive motor, the first conveying device, the second conveying device, the connecting rod, the first bevel gear, the second bevel gear, the drive rod and the turntable. At the same time, the mold is ejected in conjunction with the rotating motor, the rotating rod and the toggle plate. This can avoid manual participation in multiple processes such as mold loading, casting, mold removal, and transportation, achieve the effect of automation, improve processing efficiency, and avoid high manual labor intensity;
[0016] 2. The connecting rod is driven by the second bevel gear, and cooperates with the stirring rod, the first connecting plate, the second connecting plate and the fixed rod to stir the liquid material inside the casting shell to avoid accumulation, solidification or unevenness, and maintain the circulation and uniformity of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is the overall structural view of the present utility model;
[0019] Figure 2 It is the schematic internal structure diagram of the transfer box of the present utility model;
[0020] Figure 3 It is the schematic structural diagram of the rotating rod of the present utility model;
[0021] Figure 4 It is the schematic structural diagram of the fixed rod of the present utility model.
[0022] Explanation of reference numerals:
[0023] 1. Transfer box; 2. Delivery pipe; 3. Casting shell; 4. Transfer mechanism; 401. Driving motor; 402. First conveying device; 403. Second conveying device; 404. Connecting rod; 405. First bevel gear; 406. Second bevel gear; 407. Driving rod; 408. Turntable; 5. Rotating motor; 6. Rotating rod; 7. Poking plate; 8. Guide shell; 9. Baffle; 10. Stirring mechanism; 1001. Connecting rod; 1002. Stirring rod; 1003. First connecting plate; 1004. Second connecting plate; 1005. Fixed rod. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] The present utility model provides a technical solution:
[0026] Please refer to Figures 1 to 3, A processing device for a beryllium bronze blank, including a transfer box 1. A conveying pipe 2 penetrates into the top end of the transfer box 1. A casting shell 3 is fixed to the inner top end of the transfer box 1. A transfer mechanism 4 is arranged below the inner part of the transfer box 1; The transfer mechanism 4 includes a first conveying device 402. The first conveying device 402 penetrates into the rear end of the transfer box 1. The second conveying device 403 penetrates out of the front end of the transfer box 1. A driving motor 401 is embedded on one side of the outer wall of the transfer box 1. The power output end of the driving motor 401 is connected to a connecting rod 404. A first bevel gear 405 is fixed to the end of the connecting rod 404 away from the driving motor 401. A second bevel gear 406 is connected to one side of the first bevel gear 405. A driving rod 407 is fixed to the bottom end of the second bevel gear 406. A turntable 408 is connected below the driving rod 407. The turntable 408 forms a rotating structure with the driving rod 407 and the transfer box 1 through the second bevel gear 406. The second bevel gear 406 is meshed and connected with the first bevel gear 405. A rotating motor 5 is embedded on one side of the conveying pipe 2 at the top end of the transfer box 1. The power output end of the rotating motor 5 is connected to a rotating rod 6. A dialing plate 7 is connected to the bottom end of the rotating rod 6.
[0027] By adopting the above technical solution, first, a certain amount of liquid material is injected into the casting shell 3 through the conveying pipe 2. Subsequently, the mold is conveyed into the transfer box 1 by the first conveying device 402 and is located on the turntable 408. The discharge at the discharge position of the casting shell 3 is controlled by the opening and closing of the valve. After completion, the driving motor 401 drives the connecting rod 404 to make the first bevel gear 405 rotate. Through the transmission of the first bevel gear 405 and the second bevel gear 406, the driving rod 407 drives the turntable 408 to rotate and automatically adjust the position, achieving the effect of automatic casting and transferring the mold, avoiding the large labor intensity of manual participation, and improving the processing efficiency. When the turntable 408 finishes rotating, the rotating motor 5 drives the rotating rod 6 to make the dialing plate 7 push the mold into the second conveying device 403, so as to convey it out of the transfer box 1 and enter the next process, avoiding the large labor burden of manual transfer.
[0028] Specifically, such as Figure 2 and Figure 4As shown, a guide shell 8 is fixed to the bottom end of the casting shell 3, and a baffle 9 is connected to the lower side of the guide shell 8. A stirring mechanism 10 is arranged above the second bevel gear 406, and the stirring mechanism 10 includes a connecting rod 1001, which is fixed to the top end of the second bevel gear 406, and a stirring rod 1002 is connected above the connecting rod 1001. The stirring mechanism 10 also includes a first connecting plate 1003, which is fixed to the outer wall of the stirring rod 1002 at one end inside the casting shell 3, and a second connecting plate 1004 is fixed below the first connecting plate 1003 on the outer wall of the stirring rod 1002. A fixing rod 1005 is fixed between the first connecting plate 1003 and the second connecting plate 1004. The first connecting plate 1003 forms a rotating structure with the casting shell 3 through the stirring rod 1002, and the first connecting plate 1003 and the fixing rod 1005 are perpendicular to each other.
[0029] By adopting the above technical solution, the guide shell 8 is used to facilitate material discharge, and the baffle 9 is used to stop the mold and align it with the discharge position. When the second bevel gear 406 rotates, it drives the connecting rod 1001 to rotate the stirring rod 1002, so that the first connecting plate 1003 and the second connecting plate 1004 drive the fixed rod 1005 to rotate inside the casting shell 3, thereby avoiding uneven accumulation of liquid material.
[0030] Working principle: The liquid material is introduced into the casting shell 3 through the conveying pipe 2, and then the mold is pushed to the turntable 408 inside the transfer box 1 through the first conveying equipment 402, and the baffle 9 is pressed against the discharge valve position of the guide shell 8, and enters the mold through the valve control, and then the driving motor 401 drives the connecting rod 404 to let the first bevel gear 405 push the second bevel gear 406 so that the driving rod 407 drives the turntable 408 to rotate, so that the mold moves the position, and then the rotating motor 5 drives the rotating rod 6 to let the toggle plate 7 push the mold into the second conveying equipment 403 for transmission, avoiding manual transportation and reducing labor intensity. When the second bevel gear 406 rotates, it drives the connecting rod 1001 to let the stirring rod 1002 rotate, thereby driving the first connecting plate 1003, the second connecting plate 1004 and the fixed rod 1005 to rotate, stirring the liquid material to avoid accumulation and condensation.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A processing device for beryllium bronze blanks, comprising a transfer box (1), characterized in that: A conveying pipe (2) is inserted into the top end of the transfer box (1), a casting shell (3) is fixed to the top end of the interior of the transfer box (1), and a transfer mechanism (4) is provided at the lower portion of the interior of the transfer box (1); The transfer mechanism (4) includes a first conveying device (402), the first conveying device (402) passes through the rear end of the transfer box (1), and the front end of the transfer box (1) passes through the second conveying device (403), a driving motor (401) is embedded in one side of the outer wall of the transfer box (1), and the power output end of the driving motor (401) is connected to a connecting rod (404), a first bevel gear (405) is fixed to one end of the connecting rod (404) away from the driving motor (401), a second bevel gear (406) is connected to one side of the first bevel gear (405), and a driving rod (407) is fixed to the bottom end of the second bevel gear (406), and a turntable (408) is connected below the driving rod (407).
2. The processing equipment for beryllium bronze blank according to claim 1, characterized in that: The rotating disk (408) forms a rotating structure with the transfer box (1) through the second bevel gear (406) and the driving rod (407), and the second bevel gear (406) is meshedly connected with the first bevel gear (405).
3. The processing equipment for beryllium bronze blank according to claim 1, characterized in that: A rotating motor (5) is embedded on one side of the conveying pipe (2) at the top of the transfer box (1), and a rotating rod (6) is connected to the power output end of the rotating motor (5), and a toggle plate (7) is connected to the bottom end of the rotating rod (6).
4. The processing equipment for beryllium bronze blank according to claim 1, characterized in that: A guide shell (8) is fixed to the bottom end of the casting shell (3), and a baffle (9) is connected to a lower side of the guide shell (8).
5. The processing equipment for beryllium bronze blank according to claim 1, characterized in that: A stirring mechanism (10) is provided above the second bevel gear (406), and the stirring mechanism (10) comprises a connecting rod (1001), the connecting rod (1001) is fixed to the top end of the second bevel gear (406), and a stirring rod (1002) is connected above the connecting rod (1001).
6. The processing equipment for beryllium bronze blank according to claim 5, characterized in that: The stirring mechanism (10) further comprises a first connecting plate (1003), the first connecting plate (1003) being fixed to the outer wall of the stirring rod (1002) at one end inside the casting shell (3), and a second connecting plate (1004) being fixed below the first connecting plate (1003) on the outer wall of the stirring rod (1002), and a fixing rod (1005) being fixed between the first connecting plate (1003) and the second connecting plate (1004).
7. The processing equipment for beryllium bronze blank according to claim 6, characterized in that: The first connecting plate (1003) forms a rotating structure between the stirring rod (1002) and the casting shell (3), and the first connecting plate (1003) and the fixing rod (1005) are perpendicular to each other.