Alloy ingot packaging integrated unit
Through the design of the integrated alloy ingot packaging unit, multi-faceted inspection and automatic sorting of alloy ingots are realized, solving the problems of low automation and incomplete inspection of traditional alloy ingot packaging, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422556588.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The automation level during the packaging process of traditional alloy ingots is low, and the prior art cannot effectively conduct multi-faceted inspection of the surface of alloy ingots, resulting in the confusion of alloy ingots that do not meet the standards.
An integrated alloy ingot packaging unit is designed, including a loading system, a deburring system, an ingot conveying system, a pallet loading system, a detection and removal mechanism and a flip bracket. The six planes of the alloy ingot are visually detected by industrial cameras, and the multi-faceted detection and automatic sorting of the alloy ingot is achieved through the flip support and steering roller.
It improves the degree of automation of alloy ingot packaging, realizes multi-faceted inspection of alloy ingots, ensures product quality, improves production efficiency and reduces production costs.
Smart Images

Figure CN223213252U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy ingot packaging, in particular to an alloy ingot packaging integrated machine unit. Background Art
[0002] Alloy ingot packaging is a crucial step in the production process. Traditionally, alloy ingot packaging has been performed manually, with processes such as palletizing, bundling, laminating, and labeling all performed independently. This has led to slow system operation, low efficiency, and a low level of automation.
[0003] The existing public technical solution, announcement number CN214421635U, discloses an alloy ingot conveying and stacking device. After the alloy ingot raw material solution is cast by the alloy ingot casting machine, it is formed into a shaped alloy ingot. The high-temperature alloy ingot is transported to the ingot lowering mechanism by the ingot supporting mechanism. After the ingot lowering mechanism operates, the demolding and unloading process is completed. After demolding, the alloy ingot is conveyed by a transmission device. According to process requirements, some alloy ingots need to be flipped 180 degrees by the ingot turning device. After that, the alloy ingots are stacked by a stacking robot to the stacking area. Before stacking, the wooden pallet conveyor line transports the wooden pallet to the designated position of the stacking area, and the alloy ingots are stacked on top of the wooden pallet in sequence. The stacked alloy ingots are transported to an air cooling tunnel for cooling, and then weighed by a weighing device, packaged by a strapping and packaging device, and finally labeled by a labeling device before being temporarily stored in the alloy ingot temporary storage area. The utility model alloy ingot conveying and stacking device has efficient transportation, safety, stability and quality assurance.
[0004] When the above technical solution is actually implemented, the alloy ingots are only weighed by weighing equipment to determine whether they meet the standards. The standards are relatively broad, and it is not convenient to perform multi-faceted inspections on the surface of the alloy ingots. Some alloy ingots that do not meet the standards on the surface but meet the standards in weight will also be mixed in. Summary of the Invention
[0005] The purpose of the utility model is to provide an integrated alloy ingot packaging unit, which can turn over the alloy ingots through a turning bracket to facilitate subsequent surface inspection, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an integrated alloy ingot packaging unit, comprising a feeding system, wherein the output end of the feeding system is connected to a deburring system for removing burrs from the alloy ingots, the output end of the deburring system is connected to an ingot conveying system for receiving materials, and the output end of the ingot conveying system is connected to a tray loading system for loading materials onto trays;
[0007] The ingot conveying system includes a detection and rejection mechanism for detecting alloy ingots and a palletizing robot for palletizing. A flipping bracket for turning over the alloy ingots is provided below the detection and rejection mechanism. An ingot conveying plate chain for transmitting alloy ingots is provided between the flipping brackets. A finished alloy ingot conveying chain for transmitting qualified alloy ingots is provided at a right angle on one side of the ingot conveying plate chain. A steering roller for steering the alloy ingots is provided between the finished alloy ingot conveying chain and the ingot conveying plate chain. A movable baffle rotatably installed at the end of the ingot conveying plate chain is provided on one side of the steering roller. A number of equidistant and evenly distributed rotating small wheels are rotatably installed inside the movable baffle. Finished ingots are provided on the ingot conveying plate chain.
[0008] Preferably, the steering rollers are provided in several groups, and each group of steering rollers includes a roller shaft and several Mecanum wheels fixedly sleeved on the surface of the roller shaft.
[0009] Preferably, a defective material box for storing defective alloy ingots is provided at the end of the ingot conveyor plate chain, and conveyor chain baffles are provided on the left and right sides of the finished alloy ingot conveyor chain and the ingot conveyor plate chain to prevent the alloy ingots from falling, and a connecting shaft is provided at the connection between the movable baffle and the conveyor chain baffle.
[0010] Preferably, three groups of flip brackets are provided, and a transmission wheel and a transmission belt sleeved on the surface of the transmission wheel are provided between each group of flip brackets, and one side of one group of flip brackets is fixedly connected to the power output end of the flip motor.
[0011] Preferably, the detection and rejection mechanism includes a support frame fixed on the conveyor chain baffle, an industrial camera for photographing alloy ingots is provided at the bottom of the support frame, and an industrial camera is also provided on the inner side of the conveyor chain baffle and at the corresponding position of one group of the flip brackets.
[0012] Preferably, the output end of the pallet loading system is provided with a finished alloy ingot stack transfer mechanism for transfer, the output end of the finished alloy ingot stack transfer mechanism is provided with a finished alloy stack packaging system for packaging alloy ingots, the output end of the finished alloy stack packaging system is provided with a labeling system for labeling, and the output end of the labeling system is provided with a finished alloy stack offline system for transporting alloy ingots.
[0013] Preferably, the feeding system includes a feeding conveyor chain for feeding, on which fallen alloy ingots are arranged, and the feeding system also includes a feeding robot and an alloy ingot stack formed by stacking the alloy ingots;
[0014] The deburring system includes a deburring machine for deburring;
[0015] The pallet loading system includes a pallet conveyor chain arranged at the output end of the finished alloy ingot conveyor chain, and a pallet weighing machine is arranged on the pallet conveyor chain, and a pallet is installed on the top of the pallet weighing machine.
[0016] Preferably, the alloy ingot finished product stack transfer mechanism includes a lifting conveyor chain, an intermediate conveyor chain and a lifting and stacking conveyor chain connected end to end;
[0017] The finished product stack packaging system includes a finished product stack conveyor chain, a finished product stack conveyor diverter, and a finished product stack film conveyor chain connected end to end. The finished product stack conveyor chain is provided with a finished product stack weighing machine for weighing and a finished product stack baling machine for bundling. An operating platform for controlling the finished product stack weighing machine is installed on one side of the finished product stack weighing machine. The finished product stack film conveyor chain is provided with a finished product stack film laminating machine for laminating.
[0018] The labeling system includes a finished product stack labeling conveyor chain connected to a finished product stack laminating conveyor chain, a labeling robot for labeling, and a label printer for printing labels;
[0019] The finished product stack off-line system includes a finished product stack off-line conveyor chain connected to a finished product stack labeling conveyor chain, and an AGV forklift for transporting finished alloy ingot stacks.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] 1. The three sets of flip brackets installed on the ingot conveying system can turn the alloy ingot over. Four sets of industrial cameras are set corresponding to the three sets of flip brackets, and two sets of industrial cameras are set on the left and right sides. The six planes of the alloy ingot can be photographed, so that the alloy ingot can be visually inspected by the industrial cameras, enriching the inspection methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is the overall structural view of the utility model;
[0024] Figure 2 This is a structural diagram of the ingot conveying plate chain of the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the utility model after the detection and rejection mechanism is removed;
[0026] Figure 4 This is a schematic structural diagram of the flip bracket of the present invention;
[0027] Figure 5 This is a structural diagram of the movable baffle of the utility model.
[0028] Description of reference numerals:
[0029] 100. Loading system; 101. Loading robot; 102. Alloy ingot stack; 103. Alloy ingot; 104. Loading conveyor chain;
[0030] 200. Deburring system; 201. Deburring machine;
[0031] 300, ingot conveying system; 301, ingot conveying plate chain; 302, finished ingots; 303, detection and rejection mechanism; 304, finished alloy ingot conveying chain; 305, defective product bin; 306, palletizing robot; 307, steering roller; 308, movable baffle; 309, flip bracket; 310, transmission wheel; 311, flip motor; 312, rotating small wheel; 313, connecting shaft; 314, conveyor chain baffle;
[0032] 400, pallet loading system; 401, pallet conveyor chain; 402, pallet weighing machine; 403, pallet;
[0033] 500, alloy ingot finished product stack transfer mechanism; 501, lifting conveyor chain; 502, intermediate conveyor chain; 503, lifting and stacking conveyor chain;
[0034] 600, finished product stack packaging system; 601, finished product stack conveyor chain; 602, finished product stack weighing machine; 603, operating platform; 604, finished product stack baling machine; 605, finished product stack conveyor diverter; 606, finished product stack laminating conveyor chain; 607, finished product stack laminating machine;
[0035] 700, labeling system; 701, labeling robot; 702, label printer; 703, finished product stack labeling conveyor chain;
[0036] 800, finished product stack off-line system; 801, AGV forklift; 802, finished product stack off-line conveyor chain. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] The utility model provides a technical solution:
[0039] See also Figures 1 to 5 , an integrated alloy ingot packaging unit, including a feeding system 100, the output end of the feeding system 100 is connected to a deburring system 200 for removing burrs from alloy ingots, the output end of the deburring system 200 is connected to an ingot receiving and conveying system 300 for receiving materials, the output end of the ingot receiving and conveying system 300 is connected to a tray feeding system 400 for loading materials onto trays; the output end of the tray feeding system 400 is provided with a finished alloy ingot stack transfer mechanism 500 for transfer, the output end of the finished alloy ingot stack transfer mechanism 500 is provided with a finished alloy ingot stack packaging system 600 for packaging alloy ingots, the output end of the finished alloy ingot stack packaging system 600 is provided with a labeling system 700 for labeling, and the output end of the labeling system 700 is provided with a finished alloy stack offline system 800 for transporting alloy ingots.
[0040] By adopting the above technical solution, an integrated alloy ingot packaging unit is mainly composed of 2 sets of loading systems 100, 2 sets of deburring systems 200, 2 sets of ingot conveying systems 300, 2 sets of tray loading systems 400, 1 set of alloy ingot finished product stack transfer mechanism 500, 1 set of finished product stack packaging system 600, 1 set of labeling system 700 and 1 set of finished product stack offline system 800. It adopts an assembly line production process with a high degree of automation, which can improve production efficiency and reduce production costs.
[0041] Specifically, such as Figures 2 to 5As shown, the ingot conveying system 300 includes a detection and rejection mechanism 303 for detecting alloy ingots and a palletizing robot 306 for palletizing. A flip bracket 309 for turning over the alloy ingots is provided below the detection and rejection mechanism 303. An ingot conveying plate chain 301 for transmitting alloy ingots is provided between the flip brackets 309. A finished alloy ingot conveying chain 304 for transmitting qualified alloy ingots is provided at a right angle on one side of the ingot conveying plate chain 301. A steering roller 307 for steering the alloy ingots is provided between the finished alloy ingot conveying chain 304 and the ingot conveying plate chain 301. A movable baffle 308 rotatably mounted at the end of the ingot conveying plate chain 301 is provided on one side of the steering roller 307. A plurality of rotating small wheels 312 equidistantly and evenly distributed are rotatably mounted inside the movable baffle 308. There are a plurality of groups of steering rollers 307, and each group of steering rollers 307 includes a roller shaft and a plurality of Mecanum wheels fixedly sleeved on the surface of the roller shaft. The end of the ingot conveyor plate chain 301 is provided with an unqualified material box 305 for storing unqualified alloy ingots, and the finished alloy ingot conveyor chain 304 and the left and right sides of the ingot conveyor plate chain 301 are provided with conveyor chain baffles 314 to prevent the alloy ingots from falling, and a connecting shaft 313 is provided at the connection between the movable baffle 308 and the conveyor chain baffle 314. There are three groups of flip brackets 309, and a transmission wheel 310 and a transmission belt sleeved on the surface of the transmission wheel 310 are provided between each group of flip brackets 309. One side of one group of flip brackets 309 is fixedly connected to the power output end of the flip motor 311. The detection and rejection mechanism 303 includes a support frame fixed on the conveyor chain baffle 314, and an industrial camera for photographing alloy ingots is provided at the bottom of the support frame. An industrial camera is also provided on the inner side of the conveyor chain baffle 314 and the corresponding position of one group of flip brackets 309. Finished ingots 302 are provided on the ingot conveyor plate chain 301.
[0042] By adopting the above technical solution, the ingot conveying system 300 can turn the alloy ingot over by setting up three groups of flip brackets 309, and four groups of industrial cameras are set corresponding to the three groups of flip brackets 309. The four groups of industrial cameras are respectively located on the front and back sides of the first group of flip brackets 309, and the rear sides of the second and third groups of flip brackets 309. Two groups of industrial cameras are set on the left and right sides. These two groups of industrial cameras are fixed on the conveyor chain baffle 314, thereby photographing the six planes of the alloy ingot, so as to perform visual inspection of the alloy ingot through the industrial camera. Here, only the alloy ingot flipping structure is provided. When the alloy ingot is turned over and reaches the bottom of the industrial camera, the surface of the alloy ingot is inspected. The detailed working principle of the visual inspection is not repeated here. Qualified alloy ingots are inspected by flipping After the rotating bracket 309 is in position, it moves toward the movable baffle 308 under the action of the steering roller 307. Since the Mecanum wheel on the steering roller 307 can rotate obliquely, the alloy ingot is driven to stick close to the rotating small wheel 312 on the movable baffle 308. When the rotating small wheel 312 rotates, the alloy ingot can be transferred from the ingot conveyor plate chain 301 to the finished alloy ingot conveyor chain 304 under the push of the Mecanum wheel. For unqualified alloy ingots, the stepper motor on the connecting shaft 313 is started. When the stepper motor is started, the movable baffle 308 can be driven to rotate and open by driving the rotation of the connecting shaft 313. At this time, the alloy ingot falls from the opening of the movable baffle 308 into the inside of the unqualified material box 305, thereby realizing multi-faceted detection of the alloy ingot.
[0043] Specifically, such as Figure 1 As shown, the feeding system 100 includes a feeding conveyor chain 104 for feeding, on which fallen alloy ingots 103 are placed, and the feeding system 100 also includes a feeding robot 101 and an alloy ingot stack 102 formed by stacking the alloy ingots 103;
[0044] The deburring system 200 includes a deburring machine 201 for deburring;
[0045] The pallet loading system 400 includes a pallet conveyor chain 401 disposed at the output end of the finished alloy ingot conveyor chain 304, and a pallet weighing machine 402 is provided on the pallet conveyor chain 401. A pallet 403 is mounted on top of the pallet weighing machine 402. The finished alloy ingot stack transfer mechanism 500 includes an end-to-end lifting conveyor chain 501, an intermediate conveyor chain 502, and a lifting stacking conveyor chain 503.
[0046] The finished product stack packaging system 600 includes a finished product stack conveyor chain 601, a finished product stack conveyor diverter 605, and a finished product stack film conveyor chain 606 connected end to end. The finished product stack conveyor chain 601 is provided with a finished product stack weighing machine 602 for weighing and a finished product stack baling machine 604 for bundling. An operating platform 603 for controlling the finished product stack weighing machine 602 is installed on one side of the finished product stack weighing machine 602. The finished product stack film conveyor chain 606 is provided with a finished product stack laminating machine 607 for laminating.
[0047] The labeling system 700 includes a finished product stack labeling conveyor chain 703 connected to the finished product stack laminating conveyor chain 606, a labeling robot 701 for labeling, and a label printer 702 for printing labels;
[0048] The finished product stack offline system 800 includes a finished product stack offline conveyor chain 802 connected to the finished product stack labeling conveyor chain 703 and an AGV forklift 801 for transporting the finished alloy ingot stacks.
[0049] By adopting the above technical solution, the loading system 100 is mainly composed of a loading robot 101, a loading conveyor chain 104, etc. The loading robot 101 transports the ingots on the cast alloy ingot stack 102 to the loading conveyor chain 104, and the loading conveyor chain 104 transports the alloy ingots 103 to the deburring system 200;
[0050] The deburring system 200 is used to deburr the surface and corners of the alloy ingot 103 by the deburring machine 201. After the deburring process is completed, the finished ingot 302 is transferred to the ingot conveying system 300.
[0051] The ingot joining and conveying system 300 mainly consists of an ingot joining and conveying plate chain 301, a detection and rejection mechanism 303, a finished alloy ingot conveying chain 304, and a stacking robot 306. The finished ingots 302 are conveyed to the location of the detection and rejection mechanism 303 via the ingot joining and conveying plate chain 301. After inspection, unqualified finished ingots are rejected and placed in an unqualified product bin 305. Qualified finished ingots are conveyed via the finished alloy ingot conveying chain 304. The stacking robot 306 moves the ingots to a pallet 403, which is then conveyed by a pallet loading system 400.
[0052] The pallet loading system 400 is mainly composed of a pallet conveyor chain 401, a pallet weighing mechanism 402, etc. After the pallet 403 is weighed by the pallet weighing mechanism 402, it is transported to the stacking position by the pallet conveyor chain 401 and then transferred to the finished product stack packaging system 600 by the alloy ingot finished product stack transfer mechanism 500. The alloy ingot finished product stack transfer mechanism 500 is mainly composed of an elevating conveyor chain 501, an intermediate conveyor chain 502, and an elevating stacking conveyor chain 503. It can transfer the finished product stacks on the left and right sides to the finished product stack packaging system 600 in the middle.
[0053] The finished product stack packaging system 600 mainly consists of a finished product stack conveyor chain 601, a finished product stack weighing mechanism 602, a finished product stack bundling mechanism 604, a finished product stack conveying and steering mechanism 605, a finished product stack laminating conveyor chain 606, a finished product stack laminating mechanism 607, etc. Personnel can weigh the finished product stack on the operating platform 603, and the weighing mechanism 602 can weigh the finished product stack. After weighing, the finished product stack conveyor chain 601 conveys the finished product stack to the bundling position, and the finished product stack bundling mechanism 604 bundles the finished product stack. After bundling, the finished product stack is transferred by the finished product stack conveying and steering mechanism 605 to the finished product stack laminating conveyor chain 606, and then conveyed to the laminating position, and the finished product stack laminating mechanism 607 laminates and seals the finished product stack. The finished product stack is then conveyed to the labeling position by the finished product stack labeling conveyor chain 703, and the labeling system 700 labels the bundled and laminated finished product stack.
[0054] The labeling system 700 is mainly composed of a labeling robot 701, a label printer 702, a finished product stack labeling conveyor chain 703, etc. The finished product stack is finally transported to the finished product stack offline position by the finished product stack offline conveyor chain 802, and is loaded and unloaded offline by the AGV forklift 801, completing the integrated alloy ingot packaging operation.
[0055] Working Principle: The system is composed of two sets of loading systems 100, two sets of deburring systems 200, two sets of ingot conveying systems 300, two sets of tray loading systems 400, one set of alloy ingot finished product stack transfer mechanism 500, one set of finished product stack packaging system 600, one set of labeling system 700 and one set of finished product stack offline system 800.
[0056] The loading system 100 mainly consists of a loading robot 101 and a loading conveyor chain 104. The loading robot 101 transports the ingots from the cast alloy ingot stack 102 to the loading conveyor chain 104, and the loading conveyor chain 104 transports the alloy ingots 103 to the deburring system 200.
[0057] The deburring system 200 is used to deburr the surface and corners of the alloy ingot 103 by the deburring machine 201. After the deburring process is completed, the finished ingot 302 is transferred to the ingot conveying system 300.
[0058] The ingot joining and conveying system 300 mainly consists of an ingot joining and conveying plate chain 301, a detection and rejection mechanism 303, a finished alloy ingot conveying chain 304, and a stacking robot 306. The finished ingots 302 are conveyed to the location of the detection and rejection mechanism 303 via the ingot joining and conveying plate chain 301. After inspection, unqualified finished ingots are rejected and placed in an unqualified product bin 305. Qualified finished ingots are conveyed via the finished alloy ingot conveying chain 304. The stacking robot 306 moves the ingots to a pallet 403, which is then conveyed by a pallet loading system 400.
[0059] The pallet loading system 400 is mainly composed of a pallet conveyor chain 401, a pallet weighing mechanism 402, etc. After the pallet 403 is weighed by the pallet weighing mechanism 402, it is transported to the stacking position by the pallet conveyor chain 401 and then transferred to the finished product stack packaging system 600 by the alloy ingot finished product stack transfer mechanism 500. The alloy ingot finished product stack transfer mechanism 500 is mainly composed of an elevating conveyor chain 501, an intermediate conveyor chain 502, and an elevating stacking conveyor chain 503. It can transfer the finished product stacks on the left and right sides to the finished product stack packaging system 600 in the middle.
[0060] The finished product stack packaging system 600 mainly consists of a finished product stack conveyor chain 601, a finished product stack weighing mechanism 602, a finished product stack bundling mechanism 604, a finished product stack conveying and steering mechanism 605, a finished product stack laminating conveyor chain 606, a finished product stack laminating mechanism 607, etc. Personnel can weigh the finished product stack on the operating platform 603, and the weighing mechanism 602 can weigh the finished product stack. After weighing, the finished product stack conveyor chain 601 conveys the finished product stack to the bundling position, and the finished product stack bundling mechanism 604 bundles the finished product stack. After bundling, the finished product stack is transferred by the finished product stack conveying and steering mechanism 605 to the finished product stack laminating conveyor chain 606, and then conveyed to the laminating position, and the finished product stack laminating mechanism 607 laminates and seals the finished product stack. The finished product stack is then conveyed to the labeling position by the finished product stack labeling conveyor chain 703, and the labeling system 700 labels the bundled and laminated finished product stack.
[0061] The labeling system 700 is mainly composed of a labeling robot 701, a label printer 702, a finished product stack labeling conveyor chain 703, etc. The finished product stack is finally transported to the finished product stack offline position by the finished product stack offline conveyor chain 802, and is loaded and unloaded offline by the AGV forklift 801, completing the integrated alloy ingot packaging operation.
[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An integrated alloy ingot packaging unit, comprising a feeding system (100), characterized in that: The output end of the feeding system (100) is connected to a deburring system (200) for removing burrs from alloy ingots, the output end of the deburring system (200) is connected to an ingot conveying system (300) for receiving materials, and the output end of the ingot conveying system (300) is connected to a tray feeding system (400) for loading materials onto trays; The ingot conveying system (300) comprises a detection and rejection mechanism (303) for detecting alloy ingots and a palletizing robot (306) for palletizing. A flipping bracket (309) for turning over the alloy ingot is provided below the detection and rejection mechanism (303). An ingot conveying plate chain (301) for conveying alloy ingots is provided between the flipping brackets (309). A finished alloy ingot conveying chain (301) for conveying qualified alloy ingots is provided at a right angle on one side of the ingot conveying plate chain (301). 304), a steering roller (307) for steering the alloy ingots is provided between the finished alloy ingot conveyor chain (304) and the ingot connecting conveyor plate chain (301), a movable baffle (308) rotatably mounted on the end of the ingot connecting conveyor plate chain (301) is provided on one side of the steering roller (307), a plurality of rotating small wheels (312) equidistantly and evenly distributed are rotatably mounted inside the movable baffle (308), and the finished ingots (302) are provided on the ingot connecting conveyor plate chain (301).
2. The alloy ingot packaging integrated unit according to claim 1, characterized in that: The steering rollers (307) are provided in a plurality of groups, and each group of steering rollers (307) comprises a roller shaft and a plurality of Mecanum wheels fixedly sleeved on the surface of the roller shaft.
3. The alloy ingot packaging integrated unit according to claim 2, characterized in that: A defective material box (305) for storing defective alloy ingots is provided at the end of the ingot joining conveyor plate chain (301), and conveyor chain baffles (314) for preventing the alloy ingots from falling are provided on both the left and right sides of the finished alloy ingot conveyor chain (304) and the ingot joining conveyor plate chain (301), and a connecting shaft (313) is provided at the connection between the movable baffle (308) and the conveyor chain baffle (314).
4. The alloy ingot packaging integrated unit according to claim 3, characterized in that: The flip brackets (309) are provided in three groups, and a transmission wheel (310) and a transmission belt sleeved on the surface of the transmission wheel (310) are provided between each group of flip brackets (309). One side of one group of flip brackets (309) is fixedly connected to the power output end of the flip motor (311).
5. The alloy ingot packaging integrated unit according to claim 4, characterized in that: The detection and rejection mechanism (303) includes a support frame fixed on the conveyor chain baffle (314), an industrial camera for photographing alloy ingots is provided at the bottom of the support frame, and an industrial camera is also provided on the inner side of the conveyor chain baffle (314) at a position corresponding to one group of the flip brackets (309).
6. The alloy ingot packaging integrated unit according to claim 1, characterized in that: The output end of the tray loading system (400) is provided with an alloy ingot finished product stack transfer mechanism (500) for transfer, the output end of the alloy ingot finished product stack transfer mechanism (500) is provided with a finished product stack packaging system (600) for packaging the alloy ingots, the output end of the finished product stack packaging system (600) is provided with a labeling system (700) for labeling, and the output end of the labeling system (700) is provided with a finished product stack offline system (800) for transporting the alloy ingots.
7. The alloy ingot packaging integrated unit according to claim 6, characterized in that: The feeding system (100) includes a feeding conveyor chain (104) for feeding, and fallen alloy ingots (103) are arranged on the feeding conveyor chain (104). The feeding system (100) also includes a feeding robot (101) and an alloy ingot stack (102) formed by stacking the alloy ingots (103); The deburring system (200) comprises a deburring machine (201) for deburring; The pallet loading system (400) comprises a pallet conveyor chain (401) arranged at the output end of the finished alloy ingot conveyor chain (304), and a pallet weighing machine (402) is arranged on the pallet conveyor chain (401), and a pallet (403) is installed on the top of the pallet weighing machine (402).
8. The alloy ingot packaging integrated unit according to claim 7, characterized in that: The alloy ingot finished product stack transfer mechanism (500) comprises an elevating conveying chain (501) connected end to end, an intermediate conveying chain (502), and an elevating stacking conveying chain (503); The finished product stack packaging system (600) comprises a finished product stack conveying chain (601) connected end to end, a finished product stack conveying diverter (605), and a finished product stack film conveying chain (606); a finished product stack weighing machine (602) for weighing and a finished product stack baling machine (604) for bundling are provided on the finished product stack conveying chain (601); an operating platform (603) for controlling the finished product stack weighing machine (602) is installed on one side of the finished product stack weighing machine (602); and a finished product stack film laminating machine (607) for laminating is provided on the finished product stack film conveying chain (606); The labeling system (700) includes a finished product stack labeling conveyor chain (703) connected to a finished product stack laminating conveyor chain (606), a labeling robot (701) for labeling, and a label printer (702) for printing labels; The finished product stack offline system (800) comprises a finished product stack offline conveyor chain (802) connected to a finished product stack labeling conveyor chain (703), and an AGV forklift (801) for transporting finished alloy ingot stacks.
Citation Information
Patent Citations
Alloy ingot conveying and stacking equipment
CN214421635U