Servo feeding device with correction function
Through the coordination of the limiting component and the correction component, combined with the vacuum belt negative pressure adsorption and exhaust fan, the position deviation problem of the plate during the conveying process is solved, and the stamping quality and processing efficiency of the plate are improved.
Patent Information
- Application Number
- CN202421522847.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-06-30
AI Technical Summary
The existing coil feeding device shifts the plate position during the conveying process, resulting in the mechanical gripper clamping position offset, reducing the plate processing efficiency and quality.
The limiting assembly and correction assembly are used to limit the plate through the limiting assembly and transmit signals to the controller. The correction plate is controlled to be close to the plate and the position correction roller is used to correct the position. At the same time, the negative pressure adsorption of the vacuum belt and the negative pressure environment formed by the exhaust fan are ensured to stabilize the conveying of the plate.
Effectively avoiding the position of the plate, improving the stamping quality and processing efficiency of the plate, and reducing the generation of defective products.
Smart Images

Figure CN223234920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate feeding, in particular to a servo feeding device with a correction function. Background Art
[0002] When stamping coils, they must be straightened by a straightening device before continuous stamping can proceed smoothly, thereby ensuring the quality of the stamped product. Conventional small stamping lines generally consist of three different devices: an unwinding device (to unwind the coil into sheets), a straightening device (to straighten the sheets), and a feeding device (to output the straightened sheets). After the coils are unwound into sheets, they are straightened during the conveying process and then transported to the stamping area by the feeding device for processing.
[0003] In the prior art, the Chinese utility model publication number CN219583600U discloses a servo feeding device, comprising a device body and a feeding mechanism, wherein the feeding mechanism is arranged on the device body. The utility model replaces manual operation by driving a roller with a servo motor, and manual operation only needs to be performed for loading, which has high work efficiency. When in use, the material is placed between the first roller and the second roller, and the second roller is driven by the servo motor to rotate to roll the material into shape. The formed material is then conveyed through the unloading mechanism. The utility model has a stable structure, is easy to use, has high work efficiency, and is highly practical.
[0004] However, the existing coil feeding device requires workers to place the plate on the conveyor belt, move the plate to the designated area through the conveyor belt, and then grab the plate by a mechanical gripper, and then place the plate in the stamping area for stamping processing. Since the plate is transported and placed at different angles on the conveyor belt, the position of the mechanical gripper when clamping it and placing it in the stamping area is offset, and the worker needs to adjust the position of the plate again, which reduces the efficiency of plate processing. Therefore, we need to propose a servo feeding device with a correction function. Utility Model Content
[0005] The purpose of the present utility model is to provide a servo feeding device with a correction function, which corrects the plate during the conveying process, thereby avoiding the position deviation of the plate during the conveying process, so as to avoid the position deviation of the plate when it is clamped by a mechanical gripper and placed in the stamping area, reduce defective products, and solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a servo feeding device with a correction function, comprising a mounting frame, a support frame detachably connected to the mounting frame, a limit assembly provided on the top of the support frame, correction assemblies provided on both sides of the support frame, and a conveying mechanism provided in the inner cavity of the mounting frame;
[0007] The limit assembly includes a first cylinder fixed to the top of the support frame, the telescopic end of the first cylinder passes through the support frame and is fixedly connected to a lifting plate, one end of the lower surface of the lifting plate is welded with a limit plate, and a limit switch is provided on one side of the limit plate;
[0008] The correction assembly includes a second cylinder arranged on a support frame, the telescopic end of the second cylinder passes through the support frame and is fixedly connected to a correction plate, a plurality of mounting holes are provided on one side of the correction plate, and correction rollers are rotatably connected in the plurality of mounting holes, and the plurality of mounting holes are arranged at equal intervals.
[0009] Preferably, two groups of stabilizing guide rods are symmetrically welded to the other side of the correction plate, and one end of the two groups of stabilizing guide rods passes through the support frame and is fixedly connected to the limiting disc.
[0010] Preferably, a controller is provided at the upper end of one side of the support frame, and the controller is electrically connected to the first cylinder and the second cylinder respectively. Multiple groups of reinforcement blocks are fixedly connected to the upper end of one side of the limit plate, and the upper surfaces of the multiple groups of reinforcement blocks are bonded to the lower surface of the lifting plate.
[0011] Preferably, the conveying mechanism includes two groups of drive rollers rotatably connected to the inner cavity of the mounting frame, the two groups of drive rollers are both connected to a vacuum belt, the upper surface of the vacuum belt is provided with multiple groups of through holes, the inner cavity of the support frame is provided with multiple groups of support rollers, and the multiple groups of support rollers are all arranged in the inner cavity of the vacuum belt.
[0012] Preferably, the conveying mechanism also includes a driving motor fixedly connected to the lower surface of the mounting frame, the output shaft of the driving motor is transmission-connected to the rotating shaft, and one end of the rotating shaft is fixedly connected to the driving gear, and the driving gear is transmission-connected to the synchronous chain, wherein one end of a group of driving rollers passes through the mounting frame and is fixedly connected to the driven gear, and the driven gear is transmission-connected to the driving gear through the synchronous chain.
[0013] Preferably, one end of the upper surface of the mounting frame is fixedly connected to a fixing frame, a photoelectric sensor is mounted on the fixing frame, the other end of the upper surface of the mounting frame is fixedly connected to a baffle, and a buffer pad is bonded to one side of the baffle.
[0014] Preferably, an exhaust fan is provided on the lower surface of the mounting frame, the air inlet of the exhaust fan is connected to a drainage square tube, one end of the drainage square tube is connected to the inner cavity of the mounting frame, and the inner cavity of the mounting frame is fixedly connected to a windproof plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The utility model mainly relies on the coordination among the support frame, the limit assembly and the correction assembly to limit the plate through the limit assembly and then transmit the signal to the controller through the limit switch. The controller controls the second cylinder to drive the correction plate close to the plate. Under the action of multiple sets of correction rollers, the position of the plate is corrected, so as to facilitate the transportation of the plate and avoid the displacement of the clamping position of the mechanical gripper due to the displacement of the plate position, thereby improving the stamping quality of the plate and reducing defective products.
[0017] 2. The utility model cooperates between the mounting frame, the conveying mechanism and the exhaust fan, and the air in the mounting frame is extracted by the exhaust fan, thereby generating negative pressure in the inner cavity of the vacuum belt to adsorb the plate, thereby avoiding the position displacement of the plate due to the inertia of movement, ensuring the stability of the plate conveying, and thus improving the plate processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the mounting frame of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the limit assembly of the utility model;
[0021] Figure 4 This is a schematic diagram of the correction component structure of the present utility model.
[0022] In the figure: 1. Mounting frame; 2. Conveying mechanism; 21. Driving motor; 22. Rotating shaft; 23. Driving gear; 24. Synchronous chain; 25. Driven gear; 26. Driving roller; 27. Support roller; 28. Vacuum belt; 3. Fixed frame; 4. Photoelectric sensor; 5. Exhaust fan; 6. Drainage square tube; 7. Support frame; 8. Limiting assembly; 81. First cylinder; 82. Lifting plate; 83. Limiting plate; 84. Reinforcement block; 85. Limit switch; 9. Correction assembly; 91. Second cylinder; 92. Correction plate; 93. Stabilizing guide rod; 94. Mounting hole; 95. Correction roller; 10. Controller; 11. Baffle; 12. Buffer pad; 13. Windbreak. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-4The utility model provides a technical solution: a servo feeding device with a correction function, comprising a mounting frame 1, a support frame 7 detachably connected to the mounting frame 1, a limit assembly 8 provided on the top of the support frame 7, correction assemblies 9 provided on both sides of the support frame 7, and a conveying mechanism 2 provided in the inner cavity of the mounting frame 1;
[0025] The limit assembly 8 includes a first cylinder 81 fixed to the top of the support frame 7. The telescopic end of the first cylinder 81 passes through the support frame 7 and is fixedly connected to a lifting plate 82. A limit plate 83 is welded to one end of the lower surface of the lifting plate 82. A limit switch 85 is provided on one side of the limit plate 83.
[0026] The correction assembly 9 includes a second cylinder 91 arranged on the support frame 7. The telescopic end of the second cylinder 91 passes through the support frame 7 and is fixedly connected to the correction plate 92. A plurality of mounting holes 94 are provided on one side of the correction plate 92. Correction rollers 95 are rotatably connected in the plurality of mounting holes 94. The plurality of mounting holes 94 are arranged at equal intervals.
[0027] Two sets of stabilizing guide rods 93 are symmetrically welded on the other side of the correction plate 92, and one end of the two sets of stabilizing guide rods 93 passes through the support frame 7 and is fixedly connected to the limiting disc. The stabilizing guide rods 93 improve the stability of the correction plate 92 during movement, avoid positional deviation of the correction plate 92, and thus avoid friction between the correction plate 92 and the vacuum belt 28.
[0028] A controller 10 is provided at the upper end of one side of the support frame 7, and the controller 10 is electrically connected to the first cylinder 81 and the second cylinder 91 respectively. A plurality of reinforcing blocks 84 are fixedly connected to the upper end of one side of the limit plate 83, and the upper surfaces of the plurality of reinforcing blocks 84 are bonded to the lower surface of the lifting plate 82. The plate is monitored by the photoelectric sensor 4 and a signal is sent to the controller 10, and then the controller 10 controls the first cylinder 81 to start to block the plate. At the same time, after contacting the limit switch 85, the second cylinder 91 is started to make the correction plate 92 close to the plate, and the position of the plate is straightened under the action of the correction roller 95.
[0029] The conveying mechanism 2 includes two groups of driving rollers 26 rotatably connected to the inner cavity of the mounting frame 1. Both groups of driving rollers 26 are transmission-connected to a vacuum belt 28. A plurality of through holes are provided on the upper surface of the vacuum belt 28. A plurality of supporting rollers 27 are provided in the inner cavity of the support frame 7, and the plurality of supporting rollers 27 are all provided in the inner cavity of the vacuum belt 28. The plurality of supporting rollers 27 improves the stability of the vacuum belt 28 in conveying the plate, thereby preventing the vacuum belt 28 from being deformed due to the excessive weight of the plate.
[0030] The conveying mechanism 2 also includes a driving motor 21 fixedly connected to the lower surface of the mounting frame 1. The output shaft of the driving motor 21 is transmission-connected to the rotating shaft 22, and one end of the rotating shaft 22 is fixedly connected to the driving gear 23, and the driving gear 23 is transmission-connected to the synchronous chain 24. One end of a group of driving rollers 26 passes through the mounting frame 1 and is fixedly connected to the driven gear 25. The driven gear 25 is transmission-connected to the driving gear 23 through the synchronous chain 24. The rotating shaft 22 is driven by the driving motor 21 to drive the driving gear 23 to rotate. The driven gear 25 rotates synchronously with the driving gear 23 through the synchronous chain 24, so that the driving roller 26 drives the vacuum belt 28 to convey the plate.
[0031] One end of the upper surface of the mounting frame 1 is fixedly connected to a fixing frame 3, and a photoelectric sensor 4 is installed on the fixing frame 3. The other end of the upper surface of the mounting frame 1 is fixedly connected to a baffle 11, and a buffer pad 12 is adhered to one side of the baffle 11. The moving position of the plate is monitored by the photoelectric sensor 4, and a signal is sent to the controller 10 to control the limit component 8 to block the plate.
[0032] An exhaust fan 5 is provided on the lower surface of the mounting frame 1, and the air inlet of the exhaust fan 5 is connected to a drainage square tube 6. One end of the drainage square tube 6 is connected to the inner cavity of the mounting frame 1. A windproof plate 13 is fixedly connected to the inner cavity of the mounting frame 1. The exhaust fan 5 draws out the air in the vacuum belt 28 to form a negative pressure environment to facilitate the adsorption of the plate. At the same time, the vacuum belt 28 is blocked by the windproof plate 13 to facilitate the correction of it by the correction component 9.
[0033] When in use, start the drive motor 21 and the exhaust fan 5, place the plate on the vacuum belt 28, and the vacuum belt 28 transports the plate toward the baffle 11, so that the plate is transported stably under negative pressure. When it moves to the bottom of the photoelectric sensor 4, the photoelectric sensor 4 detects the plate and sends a signal to the controller 10 to control the first cylinder 81 to start, so that the limit plate 83 blocks the baffle 11. At the same time, the plate is located above the windbreak plate 13 to avoid adsorption of the plate. When the plate hits the limit plate 83, the limit switch 85 is triggered, and then the second cylinder 91 of the two sets of correction components 9 is controlled to start, so that the correction plate 92 approaches the plate, and the plate is corrected under the action of the correction roller 95. The first cylinder 81 and the second cylinder 91 are reset and the plate is moved to the side of the baffle 11 under the conveyance of the vacuum belt 28, so that the mechanical gripper can grab and transfer the plate, thereby improving the stamping efficiency of the plate.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A servo feeding device with a correction function, comprising a mounting frame (1), characterized in that: The mounting frame (1) is detachably connected to a support frame (7), a limit assembly (8) is provided on the top of the support frame (7), correction assemblies (9) are provided on both sides of the support frame (7), and a conveying mechanism (2) is provided in the inner cavity of the mounting frame (1); The limit assembly (8) includes a first cylinder (81) fixed on the top of the support frame (7), the telescopic end of the first cylinder (81) passes through the support frame (7) and is fixedly connected to a lifting plate (82), one end of the lower surface of the lifting plate (82) is welded to a limit plate (83), and a limit switch (85) is provided on one side of the limit plate (83); The correction component (9) includes a second cylinder (91) arranged on a support frame (7), the telescopic end of the second cylinder (91) passes through the support frame (7) and is fixedly connected to a correction plate (92), and a plurality of groups of mounting holes (94) are provided on one side of the correction plate (92), and correction rollers (95) are rotatably connected in the plurality of groups of mounting holes (94), and the plurality of groups of mounting holes (94) are arranged at equal intervals.
2. A servo feeding device with correction function according to claim 1, characterized in that: Two groups of stabilizing guide rods (93) are symmetrically welded to the other side of the correction plate (92), and one end of the two groups of stabilizing guide rods (93) passes through the support frame (7) and is fixedly connected to the limiting disc.
3. The servo feeding device with correction function according to claim 1, characterized in that: A controller (10) is provided at the upper end of one side of the support frame (7), and the controller (10) is electrically connected to the first cylinder (81) and the second cylinder (91) respectively. A plurality of groups of reinforcing blocks (84) are fixedly connected to the upper end of one side of the limit plate (83), and the upper surfaces of the plurality of groups of reinforcing blocks (84) are bonded to the lower surface of the lifting plate (82).
4. The servo feeding device with correction function according to claim 1, characterized in that: The conveying mechanism (2) comprises two groups of driving rollers (26) rotatably connected to the inner cavity of the mounting frame (1), the two groups of driving rollers (26) are both connected to a vacuum belt (28), the upper surface of the vacuum belt (28) is provided with a plurality of through holes, the inner cavity of the supporting frame (7) is provided with a plurality of supporting rollers (27), and the plurality of supporting rollers (27) are all arranged in the inner cavity of the vacuum belt (28).
5. The servo feeding device with correction function according to claim 4, characterized in that: The conveying mechanism (2) further comprises a driving motor (21) fixedly connected to the lower surface of the mounting frame (1); the output shaft of the driving motor (21) is transmission-connected to a rotating shaft (22); one end of the rotating shaft (22) is fixedly connected to a driving gear (23); the driving gear (23) is transmission-connected to a synchronous chain (24); one end of a group of driving rollers (26) passes through the mounting frame (1) and is fixedly connected to a driven gear (25); the driven gear (25) is transmission-connected to the driving gear (23) via the synchronous chain (24).
6. The servo feeding device with correction function according to claim 5, characterized in that: One end of the upper surface of the mounting frame (1) is fixedly connected to a fixing frame (3), a photoelectric sensor (4) is mounted on the fixing frame (3), and the other end of the upper surface of the mounting frame (1) is fixedly connected to a baffle (11), and a buffer pad (12) is bonded to one side of the baffle (11).
7. The servo feeding device with correction function according to claim 3, characterized in that: An exhaust fan (5) is provided on the lower surface of the mounting frame (1); an air inlet of the exhaust fan (5) is connected to a drainage square tube (6); one end of the drainage square tube (6) is connected to the inner cavity of the mounting frame (1); and a windproof plate (13) is fixedly connected to the inner cavity of the mounting frame (1).
Citation Information
Patent Citations
Servo feeding device
CN219583600U