Anti-blocking structure of cyclone separator

Through the design of the anti-blocking structure of the cyclone separator, the coordination of support rods, fan blades, conical gears and scrapers is used to solve the problem of blockage in the inner wall of the cyclone separator, efficient cleaning and impurity collection are achieved, and the operation reliability and convenience of the equipment are improved.

CN223249576UActive Publication Date: 2025-08-22询莱流体设备(太仓)有限公司
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Patent Information

Application Number
CN202421947369.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-22
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing cyclone separators are prone to blockage at the connection between the equipment and the ash bucket, especially when the strongly viscous dust and liquid accumulate too much on the inner wall, it is likely to cause the equipment to be blocked, affecting the separation effect.

Method used

A cyclone separator anti-blocking structure is designed. Through the combination of support rods, fan blades, conical gears and scrapers, the cleaning components are driven to clean the inner wall, and the cleaning effect is enhanced by springs and brush plates. At the same time, the mixing rod avoids blockage of the discharge pipe, and impurities are collected in the dust collector for easy treatment.

Benefits of technology

Effectively prevent sticky dust and liquid accumulation in the inner wall of the equipment, avoid blockage, enhance cleaning effect, simplify impurity treatment process, and improve equipment operation stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking structure of a cyclone separator, which relates to the technical field of cyclone separators and comprises a cyclone separator body, an air inlet is mounted on one side of the cyclone separator body, a group of support rods are mounted inside the air inlet, a mounting ring is arranged between the support rods, a first rotating rod is arranged inside the mounting ring, and a second rotating rod is arranged inside the first rotating rod. The cyclone separator comprises a cyclone separator body, a first rotating rod is installed at the bottom of the cyclone separator body, fan blades are installed at one end of the first rotating rod, a mounting block is installed on the inner wall of the cyclone separator body, the other end of the first rotating rod penetrates through the mounting block to be connected with a cleaning assembly, and a discharging pipe is installed at the bottom of the cyclone separator body. The problem that too much dust and liquid with high viscidity are accumulated on the inner wall of equipment, and consequently the equipment is prone to being blocked is solved, and workers can conveniently conduct centralized treatment on separated impurities.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cyclone separators, and more specifically, relates to an anti-blocking structure for a cyclone separator. Background Art

[0002] A cyclone separator is a device used for separating gas-solid or liquid-solid systems. Its operating principle is to use the rotational motion caused by the tangential introduction of airflow to fling solid particles or liquid droplets with large inertial centrifugal forces toward the outer wall for separation. Chinese Patent No. CN202221307216.9 discloses a cyclone separator with an anti-blocking structure, comprising a separation tank with an air inlet on one side of the top and an air outlet at the center of the top. An ash hopper is fixedly connected to the bottom of the separation tank. The device forms a barrier between the separation tank and the ash hopper by arranging a spring sheet on the top of the ash hopper, thereby preventing the airflow from acting on the ash hopper and causing the dust collected in the ash hopper to be lifted up. The spring sheet is bent outward to prevent it from blocking the dust from entering the ash hopper. The rotating rod is supported by a support rod on the separation tank. The support rod is set to a cylindrical shape to reduce wind resistance and reduce the impact on the airflow in the separation tank. Fan blades are set on the rotating rod, and the airflow in the separation tank is used to drive the rotating rod to keep rotating. When the rotating rod keeps rotating, it drives the anti-blocking rod to continue rotating at the junction of the separation tank and the ash hopper.

[0003] Based on the above, the inventors have discovered the following problems: the above-mentioned cyclone separator solves the problem that dust easily condenses at the connection between the cyclone separator and the ash hopper, causing blockage, which in turn affects the separation effect. However, some dust and liquid with strong viscosity are easy to adhere to the inner wall of the cyclone separator. If they are not cleaned in time, the accumulation of impurities on the inner wall of the cyclone separator after long-term use may easily cause equipment blockage.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a cyclone separator anti-blocking structure is provided to achieve a purpose with greater practical value. Utility Model Content

[0005] The purpose and effect of the anti-blocking structure of the cyclone separator of the utility model are achieved by the following specific technical means:

[0006] A cyclone separator anti-blocking structure includes a cyclone separator body, an air inlet is installed on one side of the cyclone separator body, a group of support rods are installed inside the air inlet, a mounting ring is provided between the support rods, a first rotating rod is provided inside the mounting ring, a fan blade is installed at one end of the first rotating rod, a mounting block is installed on the inner wall of the cyclone separator body, the other end of the first rotating rod passes through the mounting block to the interior and is connected to a cleaning assembly, and a discharge pipe is installed at the bottom of the cyclone separator body.

[0007] Furthermore, the cleaning assembly includes a bevel gear 1 installed on one end of the first rotating rod, a second rotating rod is installed on the inner wall of the mounting block, and a bevel gear 2 is mounted on the second rotating rod, and the bevel gear 2 is meshed with the bevel gear 1.

[0008] Furthermore, one end of the second rotating rod passes through the mounting block to the outside, a group of connecting rods are installed on both sides of the second rotating rod, and a scraper is installed at one end of the connecting rod.

[0009] Furthermore, a slide groove is provided on both sides of the scraper, a guide rod is installed inside the slide groove, a slider is provided on the guide rod, a brush plate is installed between the sliders, one end of the brush plate passes through the scraper to the outside, and a spring is provided on the guide rod.

[0010] Furthermore, a stirring rod is installed at one end of the second rotating rod.

[0011] Furthermore, a dust box is installed at the bottom of the discharge pipe, a collection box is provided inside the dust box, and one end of the collection box passes through the dust box to the outside where a handle is installed.

[0012] Furthermore, an air outlet is installed on a side of the top of the cyclone separator body away from the air inlet.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. Through the coordinated use of the second rotating rod, the connecting rod, the scraper, the spring and the brush plate, when air enters the air inlet, the fan blades are driven to rotate, the rotation of the fan blades drives the first rotating rod to rotate, the first rotating rod drives the bevel gear 1 to rotate, the bevel gear 1 drives the bevel gear 2 to rotate, and then the second rotating rod rotates, the second rotating rod drives the connecting rod to rotate, and then the connecting rod drives the scraper to rotate and clean the inner wall of the cyclone separator. Through the coordinated use of the spring and the brush plate, the force of the spring makes the brush plate fit tightly against the inner wall of the cyclone separator, thereby enhancing the cleaning effect and avoiding the problem of excessive accumulation of highly sticky dust and liquid on the inner wall of the equipment, which causes the equipment to be easily blocked.

[0015] 2. Through the coordinated use of the second rotating rod and the stirring rod, the second rotating rod drives the stirring rod to continuously stir the inside of the discharge pipe, thereby avoiding the problem of the discharge pipe being blocked by a large amount of impurities entering the discharge pipe at one time.

[0016] 3. Through the design of the collection box, impurities fall into the collection box from the discharge pipe. After the equipment completes its work, the staff can pull out the collection box by the handle to centrally process the impurities, which brings convenience to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the anti-blocking structure of a cyclone separator of the present utility model.

[0018] Figure 2 It is a plan view of the anti-blocking structure of a cyclone separator of the utility model.

[0019] Figure 3 It is a three-dimensional schematic diagram of a cleaning component of a cyclone separator anti-blocking structure of the utility model.

[0020] Figure 4 This utility model is a cyclone separator anti-blocking structure Figure 2 An enlarged schematic diagram of point A in FIG.

[0021] Figure 5 This utility model is a cyclone separator anti-blocking structure Figure 2 Enlarged schematic diagram of point B in .

[0022] In the figure, the corresponding relationship between component names and drawing numbers is as follows:

[0023] 1. Cyclone separator body; 2. Air inlet; 3. Support rod; 4. Mounting ring; 5. First rotating rod; 6. Fan blades; 7. Mounting block; 8. Discharge pipe; 9. Bevel gear 1; 10. Second rotating rod; 11. Bevel gear 2; 12. Connecting rod; 13. Scraper; 14. Slide; 15. Guide rod; 16. Slider; 17. Brush plate; 18. Spring; 19. Stirring rod; 20. Dust box; 21. Collection box; 22. Handle; 23. Air outlet. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] Example:

[0026] As attached Figure 1 To the attached Figure 5 As shown:

[0027] The utility model provides a cyclone separator anti-blocking structure, comprising a cyclone separator body 1, an air inlet 2 is installed on one side of the cyclone separator body 1, a group of support rods 3 are installed inside the air inlet 2, a mounting ring 4 is provided between the support rods 3, a first rotating rod 5 is provided inside the mounting ring 4, a fan blade 6 is installed at one end of the first rotating rod 5, a mounting block 7 is installed on the inner wall of the cyclone separator body 1, the other end of the first rotating rod 5 passes through the mounting block 7 to the inside of which a cleaning component is connected, and a discharge pipe 8 is installed at the bottom of the cyclone separator body 1.

[0028] Among them, the cleaning assembly includes a bevel gear 9 installed on one end of the first rotating rod 5, a second rotating rod 10 is installed on the inner wall of the mounting block 7, and a bevel gear 2 11 is mounted on the second rotating rod 10, and the bevel gear 2 11 is meshed with the bevel gear 1 9.

[0029] Among them, one end of the second rotating rod 10 passes through the mounting block 7 to the outside, and a group of connecting rods 12 are installed on both sides of the second rotating rod 10, and a scraper 13 is installed on one end of the connecting rod 12. Through the coordinated use of the second rotating rod 10, the connecting rod 12 and the scraper 13, when air enters the air inlet 2, the fan blades 6 are driven to rotate, and the rotation of the fan blades 6 drives the first rotating rod 5 to rotate, the first rotating rod 5 drives the bevel gear 1 9 to rotate, and the bevel gear 1 9 drives the bevel gear 2 11 to rotate, and then the second rotating rod 10 rotates, the second rotating rod 10 drives the connecting rod 12 to rotate, and then the connecting rod 12 drives the scraper 13 to rotate and clean the inner wall of the cyclone separator, avoiding the accumulation of too much sticky dust and liquid on the inner wall of the equipment, which causes the equipment to be easily blocked.

[0030] Among them, a slide groove 14 is provided on both sides of the scraper 13, and a guide rod 15 is installed inside the slide groove 14. A slider 16 is provided on the guide rod 15, and a brush plate 17 is installed between the sliders 16. One end of the brush plate 17 passes through the scraper 13 to the outside, and a spring 18 is provided on the guide rod 15. Through the coordinated use of the spring 18 and the brush plate 17, the force of the spring 18 makes the brush plate 17 fit tightly against the inner wall of the cyclone separator, thereby enhancing the cleaning effect.

[0031] Among them, a stirring rod 19 is installed at one end of the second rotating rod 10. Through the coordinated use of the second rotating rod 10 and the stirring rod 19, the second rotating rod 10 drives the stirring rod 19 to continuously stir the inside of the discharge pipe 8, thereby avoiding the problem of a large amount of impurities entering the discharge pipe 8 at one time and causing the discharge pipe 8 to be blocked.

[0032] Among them, a dust box 20 is installed at the bottom of the discharge pipe 8, and a collection box 21 is provided inside the dust box 20. One end of the collection box 21 passes through the dust box 20 to the outside where a handle 22 is installed. Through the design of the collection box 21, impurities fall into the collection box 21 from the discharge pipe 8. After the equipment completes its work, the staff can pull out the collection box 21 through the handle 22 to centrally process the impurities, which brings convenience to the staff.

[0033] An air outlet 23 is installed on the top of the cyclone separator body 1 at a side away from the air inlet 2 .

[0034] The specific usage and function of this embodiment are as follows:

[0035] The second rotating rod 10 drives the scraper 13 to rotate and clean the inner wall of the cyclone separator. The force of the spring 18 makes the brush plate 17 fit tightly with the inner wall of the cyclone separator, thereby enhancing the cleaning effect and avoiding the accumulation of too much sticky dust and liquid on the inner wall of the equipment, which causes the equipment to be easily blocked. At the same time, the second rotating rod 10 drives the stirring rod 19 to continuously stir the inside of the discharge pipe 8, thereby avoiding the problem of a large amount of impurities entering the discharge pipe 8 at one time and causing the discharge pipe 8 to be blocked. The impurities fall from the discharge pipe 8 into the collection box 21. After the equipment completes the work, the staff can pull out the collection box 21 through the handle 22 to centrally process the impurities, which brings convenience to the staff.

[0036] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A cyclone separator anti-blocking structure, comprising a cyclone separator body (1), characterized in that: An air inlet (2) is installed on one side of the cyclone separator body (1), a group of support rods (3) are installed inside the air inlet (2), a mounting ring (4) is provided between the support rods (3), a first rotating rod (5) is provided inside the mounting ring (4), a fan blade (6) is installed at one end of the first rotating rod (5), a mounting block (7) is installed on the inner wall of the cyclone separator body (1), the other end of the first rotating rod (5) passes through the mounting block (7) to the inside of which a cleaning component is connected, and a discharge pipe (8) is installed at the bottom of the cyclone separator body (1).

2. The anti-blocking structure for a cyclone separator according to claim 1, characterized in that: The cleaning assembly comprises a bevel gear 1 (9) mounted on one end of a first rotating rod (5), a second rotating rod (10) is mounted on the inner wall of the mounting block (7), a bevel gear 2 (11) is mounted on the second rotating rod (10), and the bevel gear 2 (11) is meshed with the bevel gear 1 (9).

3. The anti-blocking structure for a cyclone separator according to claim 2, characterized in that: One end of the second rotating rod (10) passes through the mounting block (7) to the outside, and a group of connecting rods (12) are installed on both sides of the second rotating rod (10), and a scraper (13) is installed at one end of the connecting rod (12).

4. The anti-blocking structure for a cyclone separator according to claim 3, characterized in that: Both sides of the scraper (13) are provided with a slide groove (14), a guide rod (15) is installed inside the slide groove (14), a slider (16) is sleeved on the guide rod (15), a brush plate (17) is installed between the sliders (16), one end of the brush plate (17) passes through the scraper (13) to the outside, and a spring (18) is sleeved on the guide rod (15).

5. The anti-blocking structure for a cyclone separator according to claim 2, characterized in that: A stirring rod (19) is mounted on one end of the second rotating rod (10).

6. The anti-blocking structure for a cyclone separator according to claim 1, characterized in that: A dust box (20) is installed at the bottom of the discharge pipe (8), a collection box (21) is provided inside the dust box (20), and one end of the collection box (21) passes through the dust box (20) to the outside where a handle (22) is installed.

7. The anti-blocking structure for a cyclone separator according to claim 1, characterized in that: An air outlet (23) is installed on the top of the cyclone separator body (1) at a side away from the air inlet (2).

Citation Information

Patent Citations

  • Cyclone separator with anti-blocking structure

    CN217527869U