Screening device for electronic ceramics
By designing a screening device composed of a rotary vibrating screen machine and stamping table, the through holes of small ceramics are automatically detected, which solves the problem of low artificial perforation detection efficiency of electronic ceramics, and realizes efficient screening and distinguishing qualified products, reducing labor intensity.
Patent Information
- Application Number
- CN202422391916.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
After forming the electronic ceramic products, small holes are easily clogged, manual perforation detection efficiency is low and labor-intensive, and manual screening is time-consuming and labor-intensive.
A screening device consisting of a rotating vibration screen machine, a conveyor table, a discharge table and a stamping table are designed. The detection straight rod is automatically perforated to detect small ceramic parts, and the detection straight rod telescopicity and hydraulic lifting table adjustment are detected through cylinder control to realize automatic screening and distinguishing qualified and unqualified products.
It improves the screening efficiency of electronic ceramics, reduces the intensity of manual work, realizes efficient product distinction, and optimizes assembly line operations.
Smart Images

Figure CN223249945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic ceramic production, in particular to a screening device for electronic ceramics. Background Art
[0002] Electronic ceramics are ceramic products that utilize electrical and magnetic properties in the electronics industry. They are ceramics with new functions achieved through precise control of the surface, grain boundaries, and dimensional structure.
[0003] After forming, porous ceramic products are prone to clogging. During workshop operations, the central through-holes in ceramic products must be manually pierced with tools and inspected for quality. This method is inefficient and labor-intensive. Furthermore, manual inspection and separation are cumbersome, time-consuming, and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a screening device for electronic ceramics.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A screening device for electronic ceramics consists of a rotary vibrating screen, a conveying platform, a discharge platform and a punching platform. A plurality of trays arranged in sequence are placed on the surface of the conveying platform, and small ceramic pieces are placed on the trays.
[0007] In a preferred technical solution, the discharge port of the rotary vibrating screen machine is connected to the inlet end of the conveying platform.
[0008] In a preferred technical solution, the unloading platform and the punching platform are respectively arranged on both sides of the conveying platform and are aligned in position.
[0009] The punching table is arranged along the edge of the conveying table, and the top of the punching table is suspended above the conveying table. A detection straight rod and a mounting block are arranged inside the punching table. The detection straight rod is perpendicular to the table top of the conveying table and is vertically inserted into the through hole formed in the center of the small ceramic piece. The mounting block is parallel to the table top of the conveying table and a pushing column is arranged at its front end to push the small ceramic piece to slide.
[0010] In a preferred technical solution, a relief hole for the detection straight rod to be inserted is opened in the center of the tray.
[0011] In a preferred technical solution, a hydraulic lifting platform is provided on the stamping table, and the hydraulic lifting platform is located above the conveying platform. A cylinder is installed at the bottom of the hydraulic lifting platform, and the bottom output end of the cylinder is connected to the detection straight rod through a pneumatic rod.
[0012] In a preferred technical solution, a connecting arm is hinged on the side of the cylinder.
[0013] In a preferred technical solution, the stamping table is provided with a mounting groove on the side facing the conveying table, and extension brackets are installed on the inner walls on both sides of the upper half of the mounting groove. The two ends of the extension brackets are respectively hinged with connecting rods, and the lower ends of the four connecting rods are hinged to the four corners of the same mounting block. A through opening is provided inside the mounting block, and the lower end of the connecting arm is rotatably connected to the through opening through a connecting shaft.
[0014] In a preferred technical solution, the extension brackets are all parallel to the table surface of the conveying table, and the four connecting rods are all arranged in parallel.
[0015] The beneficial effects of the utility model are:
[0016] The screening device proposed in this solution solves the problem of high work intensity and low work efficiency of the manual perforation screening method of electronic ceramics. The automatic stamping detection straight rod can be used to perform perforation detection on the electronic ceramics that are conveyed in a step-by-step manner, and unqualified ceramic products can be efficiently screened out, and qualified products can be quickly distinguished from unqualified products. This can not only reduce the labor intensity of manual work, but also improve the screening efficiency of electronic ceramics and optimize the assembly line operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the screening device proposed in the utility model;
[0018] Figure 2 This is a side structural diagram of the screening device proposed in the utility model;
[0019] Figure 3 This is a schematic diagram of the top view of the screening device proposed in the utility model;
[0020] Figure 4 This is a structural schematic diagram of the mounting block proposed in the utility model.
[0021] In the figure: 1. Rotary vibrating screen; 2. Conveying platform; 3. Unloading platform; 4. Pallet; 5. Small ceramic parts; 6. Stamping platform; 7. Detection straight rod; 8. Avoidance hole; 9. Hydraulic lifting platform; 10. Cylinder; 11. Connecting rod; 12. Extension bracket; 13. Mounting block; 14. Connecting arm; 15. Through port; 16. Push column. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] In this embodiment, refer to Figure 1-4 A screening device for electronic ceramics, the screening device consists of a rotary vibrating screen 1, a conveying table 2, a discharge table 3 and a stamping table 6. A number of trays 4 arranged in sequence are placed on the surface of the conveying table 2, and small ceramic pieces 5 are placed on the trays 4. The discharge port of the rotary vibrating screen 1 is connected to the entrance end of the conveying table 2. The small ceramic pieces 5 arranged and sent out by the rotary vibrating screen 1 are released one by one and fall in sequence onto the trays 4 for receiving on the conveying table 2 below. The rotary vibrating screen 1 has the function of discharging small ceramic pieces 5 and can deliver the small ceramic pieces 5 out in an orderly manner, and the conveying table 2 can choose step-by-step transmission, so that it can ensure that the displacement distance of the tray 4 is just enough to transmit a single small ceramic piece 5.
[0024] From the attached Figure 1 And attached Figure 2 It can be seen that the unloading platform 3 and the punching platform 6 are respectively arranged on both sides of the conveying platform 2 and are aligned in position. The unloading platform 3 and the punching platform 6 are respectively arranged along the two side edges of the conveying platform 2.
[0025] The top of the stamping table 6 is suspended above the conveying table 2. A hydraulic lifting platform 9 is provided on the stamping table 6. The hydraulic lifting platform 9 is above the conveying table 2. A cylinder 10 is installed at the bottom of the hydraulic lifting platform 9. The bottom output end of the cylinder 10 is connected to the detection straight rod 7 through a pneumatic rod. The detection straight rod 7 is perpendicular to the table surface of the conveying table 2 and is vertically inserted into the through hole formed in the center of the small ceramic piece 5.
[0026] As the conveying platform 2 is conveyed step by step, each tray 4 is conveyed to the bottom of the detection rod 7 one by one. Therefore, by controlling the extension and contraction of the detection rod 7 by the cylinder 10, the small ceramic pieces 5 can be perforated and tested for their quality.
[0027] A clearance hole 8 is defined in the center of the tray 4, allowing the insertion of a detection rod 7. The diameter of the clearance hole 8 should be larger than the through-hole at the center of the small ceramic component 5, while the diameter of the detection rod 7 should be smaller than the through-hole at the center of the small ceramic component 5. During perforation testing, the detection rod 7 does not need to be perfectly aligned with the through-hole; it only needs to be able to be inserted to detect blockage. Therefore, the diameter of the detection rod 7 can be slightly smaller; even a slight deviation will not affect the detection results of through-hole blockage.
[0028] A connecting arm 14 is hinged to the side of the cylinder 10 .
[0029] The stamping table 6 is provided with a mounting groove on the side facing the conveying table 2. The inner walls on both sides of the upper half of the mounting groove are installed with extension brackets 12. The two ends of the extension brackets 12 are respectively hinged with connecting rods 11. The lower ends of the four connecting rods 11 are hinged to the four corners of the same mounting block 13. A through opening 15 is provided inside the mounting block 13, and the lower end of the connecting arm 14 is rotatably connected to the through opening 15 through a connecting shaft.
[0030] The mounting block 13 is parallel to the surface of the conveying table 2 and a pushing column 16 is provided at the front end thereof for pushing the small ceramic piece 5 to slide.
[0031] The extension brackets 12 are all parallel to the table surface of the conveyor table 2, and the four connecting rods 11 are all parallel to each other. Under such a design, a deformable parallelogram structure is formed between the upper extension bracket 12, the two connecting rods 11 and the lower mounting block 13.
[0032] For small ceramic parts 5 that fail the inspection, the hydraulic lifting platform 9 will be lifted under the control of the hydraulic pressure, and the mounting block 13 will move forward horizontally due to the pulling action of the connecting arm 14. Finally, the pushing column 16 at the front end of the mounting block 13 will be used to push the unqualified products to the unloading platform 3 and slide them out.
[0033] Finally, it should be noted that the height of the cylinder 10 can be adjusted as the hydraulic lifting platform 9 is raised and lowered. The changes in the raising and lowering of the cylinder 10 are to control the advancement or retreat of the push column 16; and the extension and retraction of the detection straight rod 7 at the bottom of the cylinder 10 is used to detect whether the small ceramic piece 5 is qualified. The two processes do not affect each other.
[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A screening device for electronic ceramics, characterized in that: The screening device is composed of a rotary vibrating screen (1), a conveying table (2), a discharge table (3) and a punching table (6). A plurality of trays (4) arranged in sequence are placed on the table top of the conveying table (2), and small ceramic pieces (5) are placed on the trays (4). The punching table (6) is arranged along the edge of the conveying table (2), and the top of the punching table (6) is suspended above the conveying table (2). A detection straight rod (7) and a mounting block (13) are arranged in the punching table (6). The detection straight rod (7) is perpendicular to the table top of the conveying table (2) and is vertically inserted into a through hole formed in the center of the small ceramic piece (5). The mounting block (13) is parallel to the table top of the conveying table (2) and a pushing column (16) is provided at its front end to push the small ceramic piece (5) to slide.
2. A screening device for electronic ceramics according to claim 1, characterized in that: The discharge port of the rotary vibrating screen machine (1) is connected to the inlet end of the conveying platform (2).
3. The screening device for electronic ceramics according to claim 1, characterized in that: The unloading platform (3) and the punching platform (6) are respectively arranged on both sides of the conveying platform (2) and are aligned in position.
4. The screening device for electronic ceramics according to claim 1, characterized in that: A relief hole (8) for inserting the detection straight rod (7) is provided at the center of the tray (4).
5. The screening device for electronic ceramics according to claim 1, characterized in that: A hydraulic lifting platform (9) is provided on the punching platform (6), and the hydraulic lifting platform (9) is located above the conveying platform (2). A cylinder (10) is installed at the bottom of the hydraulic lifting platform (9), and the bottom output end of the cylinder (10) is connected to the detection straight rod (7) through a pneumatic rod.
6. The screening device for electronic ceramics according to claim 5, characterized in that: A connecting arm (14) is hingedly connected to the side of the cylinder (10).
7. A screening device for electronic ceramics according to claim 6, characterized in that: The punching table (6) is provided with a mounting groove on the side facing the conveying table (2), and the inner walls on both sides of the upper half of the mounting groove are both provided with extension brackets (12), and the two ends of the extension brackets (12) are respectively hinged with connecting rods (11), and the lower ends of the four connecting rods (11) are hinged to the four corners of the same mounting block (13), and a through opening (15) is provided inside the mounting block (13), and the lower end of the connecting arm (14) is rotatably connected to the through opening (15) through a connecting shaft.
8. The screening device for electronic ceramics according to claim 7, characterized in that: The extension brackets (12) are all kept parallel to the table surface of the conveying table (2), and the four connecting rods (11) are all kept parallel to each other.
Citation Information
Cited By
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