Ultrasonic cleaning equipment

Through the automated design of the rack removal mechanism and drainage components, the safety and efficiency problems of manual removal of cleaning baskets by staff members are solved, and an efficient and safe cleaning process is achieved, improving product quality and reliability.

CN223264412UActive Publication Date: 2025-08-26RUIAN FENJIN MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422431814.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In existing ultrasonic cleaning equipment, staff manually remove the cleaning basket may carry high-temperature liquids and chemicals, resulting in the introduction of injuries and contaminants, affecting the cleaning effect and product quality, and increasing labor intensity.

Method used

The rack removal mechanism is adopted, including a moving component, a driving component and an angle adjustment component. The servo motor drives the screw and the gear to mesh, and the automatic movement and angle adjustment of the rack are realized, and the cleaning liquid is automatically discharged with the drainage component.

Benefits of technology

It improves the efficiency and accuracy of the cleaning process, reduces direct contact between personnel and cleaning fluid, reduces safety risks, reduces physical burden, reduces labor costs, and improves product quality and reliability.

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Abstract

The utility model discloses ultrasonic cleaning equipment, which belongs to the technical field of cleaning equipment and comprises an outer shell, an ultrasonic cleaning pool, a storage rack taking-out mechanism and a drainage component, the ultrasonic cleaning pool is fixedly connected to the outer shell, the drainage component is arranged at the bottom end of the ultrasonic cleaning pool, and the storage rack taking-out mechanism is arranged on the outer shell. The storage rack taking-out mechanism comprises a storage rack, a moving assembly, a driving assembly and an angle adjusting assembly, a handle is fixedly connected to the storage rack, the handle is connected with the moving assembly, the storage rack is placed in the ultrasonic cleaning pool, the moving assembly is used for taking out the storage rack from the ultrasonic cleaning pool, and the angle adjusting assembly is used for adjusting the angle of the storage rack. The time and labor for taking out the cleaning basket can be saved, the cleaning accuracy and consistency are improved, the physical burden of workers is relieved, direct contact between the workers and cleaning liquid or cleaning equipment is reduced, potential safety risks are reduced, and therefore the quality and reliability of products are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, and more specifically, to an ultrasonic cleaning equipment. Background Art

[0002] Ultrasonic cleaning equipment is a device that uses ultrasonic technology for cleaning. Its working principle is to generate high-frequency sound waves through an ultrasonic generator. When these sound waves propagate in the liquid, they produce tiny bubbles. When the bubbles burst, they generate strong impact force and local high temperature and high pressure, thereby effectively removing dirt, grease, impurities, etc. from the surface of objects. Ultrasonic cleaning equipment has the following advantages: 1. Good cleaning effect: It can penetrate into the tiny gaps and holes on the surface of objects and thoroughly clean the dirt. 2. High cleaning efficiency: It can clean multiple objects at the same time, greatly improving the cleaning efficiency. 3. Simple operation: Simply place the object to be cleaned in the cleaning tank, add an appropriate amount of cleaning liquid, and start the equipment. 4. Wide range of applications: It can be used to clean objects of various materials, such as metal, plastic, glass, ceramics, etc. 5. Environmentally friendly and energy-saving: It does not require the use of chemical cleaning agents, is pollution-free to the environment, and also saves energy. Ultrasonic cleaning equipment is widely used in industrial, medical, electronic, optical and other fields, such as cleaning mechanical parts, medical equipment, electronic components, optical lenses, etc.

[0003] Chinese Patent Publication No. CN218692068U discloses a "Heat Dissipation Structure for Ultrasonic Cleaning Equipment," comprising a housing, a bottom plate fixedly connected to the bottom of the housing, an air inlet formed on the bottom plate, a fan fixedly connected to the upper end of the air inlet, a plurality of exhaust holes formed on one side of the housing, a trough box sleevedly connected to the upper end of the housing, an outer edge provided at the upper end edge of the trough box, the outer edge overlappingly connected to the upper end edge of the housing, a cover provided at the upper end of the trough box, a handle provided at the middle portion of the upper end of the cover, a plurality of transducers fixedly connected to the bottom of the trough box, a drain pipe fixedly connected to one side of the bottom of the trough box, the other end of the drain pipe passing through the outer wall of the housing and fixedly connected to a valve. The utility model aims to provide an ultrasonic cleaning equipment with a simple structure, a reasonable design, good heat dissipation, high cleaning efficiency, good effect, and comprehensive functionality.

[0004] However, the above-mentioned existing technical solutions have the following defects: the staff directly manually removes the cleaning basket, and the cleaning basket may carry harmful substances such as high-temperature liquids and chemicals. If it is directly removed manually, it may cause harm to the staff, and may introduce foreign pollutants, affecting the cleaning effect and product quality, and also increasing the labor intensity of the staff.

[0005] Therefore, it is necessary to provide an ultrasonic cleaning device to solve the above problems. Utility Model Content

[0006] The utility model provides an ultrasonic cleaning device, which can improve the problem in the related art that workers need to manually take out the cleaning basket.

[0007] An embodiment of the present application provides an ultrasonic cleaning device, comprising an outer shell, an ultrasonic cleaning tank, a rack removal mechanism, and a drainage component, wherein the ultrasonic cleaning tank is fixedly connected to the outer shell, and the drainage component is arranged on the bottom end of the ultrasonic cleaning tank. The rack removal mechanism comprises a rack, a moving component, a driving component, and an angle adjustment component. A handle is fixedly connected to the rack, the handle is connected to the moving component, and the rack is placed in the ultrasonic cleaning tank. The moving component is used to remove the rack from the ultrasonic cleaning tank. The driving component is arranged on the outer shell, and the angle adjustment component is arranged on the moving component. The driving component is used to drive the rack to slide up and down, the angle adjustment component is used to adjust the inclination angle of the rack, and the drainage component is used to drain the cleaning liquid in the ultrasonic cleaning tank.

[0008] The above-mentioned technical solution in the embodiment of the present application has at least the following technical effects: when the staff uses the ultrasonic cleaning equipment, the staff first puts the objects to be cleaned into the rack, and then the staff uses the driving component and the moving component to move the rack into the ultrasonic cleaning tank to perform ultrasonic cleaning on the objects. After the cleaning is completed, the staff uses the driving component and the moving component to move the rack out of the ultrasonic cleaning tank, and then uses the angle adjustment component to clean the angle of the rack. The staff takes out the objects in the rack, and then uses the drainage component to drain the cleaning liquid in the ultrasonic cleaning tank.

[0009] The embodiment of the present application provides an ultrasonic cleaning device, which can save time and labor in removing the cleaning basket through the outer shell, ultrasonic cleaning tank, storage rack, moving component, drive component, angle adjustment component and drainage component, making the cleaning process more efficient and quick, avoiding misoperation or irregular operation that may be caused by manual operation of personnel, improving the accuracy and consistency of cleaning, and reducing the physical burden of staff. Especially in cases where the cleaning basket needs to be removed frequently, it reduces direct contact between personnel and cleaning liquid or cleaning equipment, reduces potential safety risks, thereby improving product quality and reliability, and reducing labor costs.

[0010] In some embodiments, the moving assembly includes a sliding frame, a sliding block, a screw rod and a connecting rod. The sliding frame is fixedly arranged on both sides of the outer shell. A sliding cavity is opened on the sliding frame. The screw rod is rotatably connected to the sliding frame, and the screw rod is located in the sliding cavity. The sliding block is slidably connected to the screw rod, and the sliding block is threadedly connected to the screw rod. One end of the connecting rod is rotatably connected to the sliding block, and the other end of the connecting rod is connected to the handle.

[0011] In some embodiments, the drive assembly includes a support seat, a first servo motor, a worm and a turbine. The support seat is fixedly connected to the side of the outer shell, the first servo motor is arranged on the top of the support seat, the worm is connected to the output shaft of the first servo motor, the turbine is arranged on the top of the support seat, and the worm is meshed with the turbine, and one end of the screw is fixedly connected to the turbine.

[0012] In some embodiments, the angle adjustment assembly includes a fixed plate, a first gear and a spur rack. The fixed plate is fixedly connected to the sliding frame, the spur rack is provided on the fixed plate, the first gear is fixedly connected to the connecting rod, and the first gear can be meshed with the spur rack.

[0013] In some embodiments, the drainage assembly includes a drain pipe and a valve. The drain pipe is fixedly connected to the bottom of the ultrasonic cleaning tank, and the other end of the drain pipe is fixedly connected to the valve after passing through the outer wall of the outer shell.

[0014] In some embodiments, a plurality of supporting legs are fixedly connected to the bottom surface of the outer shell.

[0015] In some embodiments, a fan and a power socket are provided on the side of the outer shell, a transducer is provided on the bottom end of the ultrasonic cleaning tank, and a control panel is provided on the front of the outer shell, and the control panel is electrically connected to the transducer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0017] Figure 1 This is a schematic diagram of the overall structure of an ultrasonic cleaning device of the present utility model;

[0018] Figure 2This is a cross-sectional view of a sliding frame of an ultrasonic cleaning device of the present invention;

[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 for Figure 2 Enlarged view of point B in the middle;

[0021] Figure 5 This is a side view of an ultrasonic cleaning device of the present utility model;

[0022] Figure 6 This is a cross-sectional view of the outer shell of an ultrasonic cleaning device of the present invention.

[0023] Description of the numbers in the figure:

[0024] 1. Outer shell; 2. Ultrasonic cleaning tank; 3. Storage rack removal mechanism; 31. Storage rack; 32. Moving assembly; 321. Sliding rack; 322. Sliding block; 323. Screw; 324. Connecting rod; 33. Driving assembly; 331. Support seat; 332. First servo motor; 333. Worm; 334. Turbine; 34. Angle adjustment assembly; 341. Fixed plate; 342. First gear; 343. Straight rack; 4. Sliding chamber; 5. Fan; 6. Handle; 7. Support foot; 8. Control panel; 9. Power socket; 10. Transducer; 11. Drain assembly; 111. Drain pipe; 112. Valve. DETAILED DESCRIPTION

[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are for the purpose of describing specific embodiments only and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the accompanying drawings are intended to cover non-exclusive inclusions.

[0027] The staff directly manually removes the cleaning basket, which may carry harmful substances such as high-temperature liquids and chemicals. If it is directly removed manually, it may cause harm to the staff and may introduce foreign pollutants, affecting the cleaning effect and product quality, and also increasing the labor intensity of the staff.

[0028] Based on this, in order to improve the problem that the staff in the related art need to manually take out the cleaning basket.

[0029] See also Figure 1 and Figure 6 An ultrasonic cleaning device includes an outer shell 1, an ultrasonic cleaning tank 2, a rack removal mechanism 3 and a drainage component 11. The ultrasonic cleaning tank 2 is fixedly connected to the outer shell 1, the drainage component 11 is arranged on the bottom end of the ultrasonic cleaning tank 2, and the driving component 33 is used to drive the rack 31 to slide up and down, the angle adjustment component 34 is used to adjust the inclination angle of the rack 31, and the drainage component 11 is used to drain the cleaning liquid in the ultrasonic cleaning tank 2.

[0030] See also Figure 2 and Figure 4The rack removal mechanism 3 includes a rack 31, a moving assembly 32, a driving assembly 33 and an angle adjustment assembly 34. The rack 31 is fixedly connected to a handle 6, the handle 6 is connected to the moving assembly 32, and the rack 31 is placed in the ultrasonic cleaning tank 2. The moving assembly 32 is used to remove the rack 31 from the ultrasonic cleaning tank 2. The driving assembly 33 is arranged on the outer shell 1, and the angle adjustment assembly 34 is arranged on the moving assembly 32. The moving assembly 32 includes a sliding frame 321, a sliding block 322, a screw rod 323 and a connecting rod 324. The sliding frame 321 is fixedly arranged on both sides of the outer shell 1. The sliding frame 321 is provided with a sliding cavity 4. The screw rod 323 is rotatably connected to the sliding frame 321, and the screw rod 323 is located in the sliding cavity 4. The sliding block 322 is slidably connected to the screw rod 323, and the sliding block 322 is threadedly connected to the screw rod 323. One end of the connecting rod 324 is rotatable. The connecting rod 324 is connected to the sliding block 322, and the other end of the connecting rod 324 is connected to the handle 6. The driving assembly 33 includes a support base 331, a first servo motor 332, a worm 333 and a turbine 334. The support base 331 is fixedly connected to the side of the outer shell 1. The first servo motor 332 is provided on the top of the support base 331. The worm 333 is connected to the output shaft of the first servo motor 332. The turbine 334 is provided on the top of the support base 331. , and the worm 333 is meshed with the worm gear 334, one end of the screw rod 323 is fixedly connected to the worm gear 334, the angle adjustment assembly 34 includes a fixed plate 341, a first gear 342 and a straight rack 343, the fixed plate 341 is fixedly connected to the sliding frame 321, the fixed plate 341 is provided with the straight rack 343, the first gear 342 is fixedly connected to the connecting rod 324, and the first gear 342 can be meshed with the straight rack 343.

[0031] With such arrangement, when the staff needs to use the ultrasonic cleaning equipment, the staff first puts the items to be cleaned into the storage rack 31, and then the staff starts the first servo motor 332. The first servo motor 332 drives the worm 333 to rotate. Because the worm 333 is meshed with the turbine 334, the worm 333 drives the turbine 334 to rotate. The screw rod 323 fixedly connected to the turbine 334 rotates in the sliding chamber 4 as the turbine 334 rotates. Because the sliding block 322 is threadedly connected to the screw rod 323, the sliding block 322 rotates as the screw rod 323 rotates. The first servo motor 332 is driven by the operator to rotate the screw rod 323, and the sliding block 322 drives the rack 31 to move away from the ultrasonic cleaning tank 2. As the sliding block 322 slides, the sliding block 322 drives the connecting rod 324 and the rack 31 fixedly connected to the connecting rod 324 to move toward the ultrasonic cleaning tank 2 until the items on the rack 31 are completely immersed in the cleaning liquid in the ultrasonic cleaning tank 2. After the items are cleaned, the operator needs to start the first servo motor 332 again. The first servo motor 332 drives the screw rod 323 to rotate, and the sliding block 322 drives the rack 31 to move away from the ultrasonic cleaning tank 2. As the sliding block 322 gradually moves away from the ultrasonic cleaning tank 2, the items on the rack 31 are completely immersed in the cleaning liquid in the ultrasonic cleaning tank 2. The teeth on the first gear 342 on the connecting rod 324 are meshed with the straight rack 343 on the fixed plate 341, and the first gear 342 gradually rotates, driving the connecting rod 324 to rotate on the sliding block 322. The connecting rod 324 drives the rack 31 to tilt, so that the angle of the opening of the rack 31 slowly changes. When the angle required by the staff is reached, the staff stops the first servo motor 332, and the staff takes out the cleaned items from the rack 31, and then puts the next batch of items to be cleaned into the rack 31 for the next cleaning. This can prevent the problem that the rack 31 is too high, making it inconvenient for staff to take out items from the rack 31, improves the portability of staff's operation, saves time and labor in taking out the cleaning basket, makes the cleaning process more efficient and quick, avoids misoperation or irregular operation that may be caused by manual operation of personnel, improves the accuracy and consistency of cleaning, and reduces the physical burden of staff. Especially when the cleaning basket needs to be taken out frequently, it reduces the direct contact between personnel and cleaning liquid or cleaning equipment, reduces potential safety risks, thereby improving product quality and reliability, and reducing labor costs.

[0032] Optionally, in some embodiments, see Figure 6 The drainage assembly 11 includes a drainage pipe 111 and a valve 112. The bottom of the ultrasonic cleaning tank 2 is fixedly connected to the drainage pipe 111, and the other end of the drainage pipe 111 passes through the outer wall of the outer shell 1 and is fixedly connected to the valve 112.

[0033] With this arrangement, when the staff needs to discharge the cleaning liquid in the ultrasonic cleaning tank 2, they can turn the valve 112 on the drain pipe 111, and the cleaning liquid in the ultrasonic cleaning tank 2 flows out from the drain pipe 111 on the bottom and is discharged from the other end. This makes it convenient for the staff to discharge the cleaning liquid without causing harm by contact with the cleaning liquid. It also makes it convenient for the staff to clean the ultrasonic cleaning tank 2, thereby improving the portability and safety of the equipment.

[0034] Optionally, in some embodiments, see Figure 5 and Figure 6 Several supporting feet 7 are fixedly connected to the bottom surface of the outer shell 1, a fan 5 and a power socket 9 are provided on the side of the outer shell 1, a transducer 10 is provided on the bottom end of the ultrasonic cleaning pool 2, and a control panel 8 is provided on the front of the outer shell 1. The control panel 8 is electrically connected to the transducer 10.

[0035] This arrangement prevents the ultrasonic cleaning equipment from directly contacting the ground, providing support for the equipment and improving stability. It reduces vibration transmission between the equipment and the ground, protecting the internal components and sensitive elements. The fan 5, configured for forced convection, dissipates heat generated by the equipment. It draws cool air into the equipment and exhausts hot air, thereby lowering the equipment's temperature and ensuring normal operation. This improves its performance and stability, reduces the effects of thermal stress and thermal aging on the equipment, and extends its reliability and service life. The control panel 8 allows staff to easily control the power and timing of the transducer 10.

[0036] The first servo motor 332 is driven by the first servo motor 332 to drive the worm 333 to rotate, and the worm 333 is meshed with the turbine 334, so that the worm 333 drives the turbine 334 to rotate. The screw rod 323 fixedly connected to the turbine 334 rotates in the sliding cavity 4 as the turbine 334 rotates. The sliding block 322 is threadedly connected to the screw rod 323, so the sliding block 322 slides on the screw rod 323 as the screw rod 323 rotates. As the sliding block 322 slides, the sliding block 322 drives the connecting rod 324 and the rack 31 fixedly connected to the connecting rod 324 to move toward the ultrasonic cleaning tank 2 until the items on the rack 31 are completely immersed in the cleaning liquid in the ultrasonic cleaning tank 2. After the items are cleaned, the staff needs to start the first servo motor 332 again. The first gear 342 on the connecting rod 324 is meshed with the spur rack 343 on the fixed plate 341, and the first gear 342 gradually rotates, driving the connecting rod 324 to rotate on the sliding block 322. The connecting rod 324 drives the rack 31 to tilt, so that the angle of the opening of the rack 31 slowly changes. When the angle required by the staff is reached, the staff stops the first servo motor 332 and works to remove the cleaned items from the rack 31, and then put the next batch of items to be cleaned into the rack 31 for the next cleaning. When the cleaning liquid in the ultrasonic cleaning tank 2 needs to be discharged, the valve 112 on the drain pipe 111 can be turned, and the cleaning liquid in the ultrasonic cleaning tank 2 flows out from the drain pipe 111 at the bottom and is discharged from the other end.

[0037] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. An ultrasonic cleaning device, characterized in that: The invention comprises an outer shell (1), an ultrasonic cleaning tank (2), a rack removal mechanism (3) and a drainage assembly (11), wherein the ultrasonic cleaning tank (2) is fixedly connected to the outer shell (1), the drainage assembly (11) is arranged on the bottom end of the ultrasonic cleaning tank (2), the rack removal mechanism (3) comprises a rack (31), a moving assembly (32), a driving assembly (33) and an angle adjustment assembly (34), the rack (31) is fixedly connected to a handle (6), the handle (6) is connected to the moving assembly (32), and the rack ( 31) is placed in the ultrasonic cleaning tank (2), the moving component (32) is used to take the storage rack (31) out of the ultrasonic cleaning tank (2), the driving component (33) is arranged on the outer shell (1), the angle adjustment component (34) is arranged on the moving component (32), and the driving component (33) is used to drive the storage rack (31) to slide up and down, the angle adjustment component (34) is used to adjust the inclination angle of the storage rack (31), and the drainage component (11) is used to drain the cleaning liquid in the ultrasonic cleaning tank (2).

2. An ultrasonic cleaning device according to claim 1, characterized in that: The moving assembly (32) includes a sliding frame (321), a sliding block (322), a screw rod (323) and a connecting rod (324). The sliding frame (321) is fixedly arranged on both sides of the outer shell (1). A sliding cavity (4) is provided on the sliding frame (321). The screw rod (323) is rotatably connected to the sliding frame (321), and the screw rod (323) is located in the sliding cavity (4). The sliding block (322) is slidably connected to the screw rod (323), and the sliding block (322) is threadedly connected to the screw rod (323). One end of the connecting rod (324) is rotatably connected to the sliding block (322), and the other end of the connecting rod (324) is connected to the handle (6).

3. An ultrasonic cleaning device according to claim 2, characterized in that: The driving assembly (33) includes a support base (331), a first servo motor (332), a worm (333) and a turbine (334), wherein the support base (331) is fixedly connected to the side of the outer shell (1), the first servo motor (332) is arranged on the top of the support base (331), the worm (333) is connected to the output shaft of the first servo motor (332), the turbine (334) is arranged on the top of the support base (331), and the worm (333) is meshed with the turbine (334), and one end of the lead screw (323) is fixedly connected to the turbine (334).

4. An ultrasonic cleaning device according to claim 3, characterized in that: The angle adjustment assembly (34) includes a fixed plate (341), a first gear (342) and a spur rack (343); the fixed plate (341) is fixedly connected to the sliding frame (321); the spur rack (343) is provided on the fixed plate (341); the first gear (342) is fixedly connected to the connecting rod (324); and the first gear (342) can be meshed with the spur rack (343).

5. An ultrasonic cleaning device according to claim 4, characterized in that: The drainage assembly (11) comprises a drainage pipe (111) and a valve (112); the bottom of the ultrasonic cleaning tank (2) is fixedly connected to the drainage pipe (111); the other end of the drainage pipe (111) passes through the outer wall of the outer shell (1) and is fixedly connected to the valve (112).

6. The ultrasonic cleaning device according to claim 1, characterized in that: A plurality of supporting legs (7) are fixedly connected to the bottom surface of the outer shell (1).

7. The ultrasonic cleaning device according to claim 6, characterized in that: A fan (5) and a power socket (9) are provided on the side of the outer shell (1), a transducer (10) is provided on the bottom end of the ultrasonic cleaning tank (2), and a control panel (8) is provided on the front of the outer shell (1). The control panel (8) is electrically connected to the transducer (10).

Citation Information

Patent Citations

  • Heat dissipation structure of ultrasonic cleaning equipment

    CN218692068U