Burr removing device for metallurgical products

Abstract

The burr removing device comprises a main body, a rear support and a front support, a first driver is arranged at the right end of the bottom of the main body, a first micro-rotating disc is arranged at the middle end of the bottom of the first driver and connected with the first driver through a coupler, and a second driver is arranged at the middle end of the bottom of the main body and connected with the first micro-rotating disc through a coupler. A second micro-rotating disc is arranged at the middle end of the bottom of the second driver and connected with the second driver through a coupler, a third driver is arranged at the left end of the bottom of the body, a third micro-rotating disc is arranged at the middle end of the bottom of the third driver and connected with the third driver through a coupler, and a first burr contact piece is arranged at the bottom of the first micro-rotating disc. And a second burr contact piece is arranged at the bottom of the second micro-rotating disc, and relates to the technical field of metallurgical machining, burrs are removed step by step through the burr contact pieces with different heights, the deburring efficiency and effect are improved, through the design of the front and rear contact rollers and a damping structure, metallurgical products are supported, and the stable deburring process is kept. And the operation flexibility and stability are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical processing, in particular to a burr removal device for metallurgical products. Background Art

[0002] Metallurgical products refer to various metal products produced through metallurgical processes. These products can be single metal or alloy materials, or semi-finished or finished products that have been further processed. Metallurgical processes usually include smelting, casting, forging, rolling, extrusion, drawing, welding, etc. These processes can change the shape, structure and properties of metals to meet the needs of different industrial applications. The background and application of metallurgical products are very extensive. They are an important part of modern industry and daily life. During the production process of metallurgical products, burrs are often generated due to various factors such as plastic deformation of materials, gaps in molds, wear of molds, and precision of equipment. The presence of burrs not only affects the appearance quality of the product, but may also cause assembly difficulties, increase processing costs, and even affect the performance and safety of the product. Deburring is a very important link in the processing of metallurgical products.

[0003] Traditional deburring has the problem of low removal efficiency. Traditional manual deburring methods are inefficient and difficult to meet the needs of large-scale production. They are labor-intensive and the quality of burr removal is difficult to control. Manual deburring relies on operating experience, has large quality fluctuations, is difficult to maintain consistency, is difficult to handle complex parts, and may damage the surface of parts. In the process of deburring, additional stress may be caused to the surface of the part, resulting in minor damage or deformation. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the deficiencies in the prior art, the utility model provides a burr removal device for metallurgical products, which realizes three-stage deburring. Burrs are removed step by step through burr contact pieces of different heights, thereby improving the efficiency and effect of deburring. The design of the front and rear contact rollers and the damping structure supports the metallurgical products and maintains a stable deburring process, thereby improving the flexibility and stability of operation. In addition, the design of the device takes into account the simplicity of operation and the convenience of maintenance, reduces the requirements for operating skills, reduces labor costs, and improves production efficiency through automation.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A burr removal device for metallurgical products, including a main body, a rear bracket and a front bracket, a driver one is provided at the right end of the bottom of the main body, a micro-turntable one is provided at the middle end of the bottom of the driver one and the two are connected through a coupling, a driver two is provided at the middle end of the bottom of the main body, a micro-turntable two is provided at the middle end of the bottom of the driver two and the two are connected through a coupling, a driver three is provided at the left end of the bottom of the main body, a micro-turntable three is provided at the middle end of the bottom of the driver three and the two are connected through a coupling, a burr contact piece one is provided at the bottom of the micro-turntable one, a burr contact piece two is provided at the bottom of the micro-turntable two, and a burr contact piece three is provided at the bottom of the micro-turntable three.

[0008] Preferably, a rear bracket is provided at the middle end of the left outer wall at the top of the main body and is connected by bolts, and a front bracket is provided at the middle end of the right outer wall at the top of the main body and is connected by bolts.

[0009] Preferably, a first arc-edge mounting block is provided on the left side of the rear bracket and is connected by welding, and a second arc-edge mounting block is provided on the right side of the front bracket and is connected by welding.

[0010] Preferably, the left side of the arc edge mounting block is connected to a damper by bolts, a telescopic rod is provided at the bottom of the damper, the bottom of the telescopic rod is connected to a wheel suspension rod by bolts, and rear contact rollers are provided at both the front and rear ends of the wheel suspension rod.

[0011] Preferably, the right side of the arc edge mounting block 2 is connected to the damper 2 by bolts, the bottom of the damper 2 is provided with a telescopic rod 2, the bottom of the telescopic rod 2 is connected to the wheel suspension rod 2 by bolts, and the front and rear ends of the wheel suspension rod 2 are provided with front contact rollers.

[0012] Preferably, a loading seat is welded at the middle end of the top of the main body, a loading plate is fixedly connected to the top of the loading seat, and loading holes are provided at both ends of the loading plate.

[0013] (3) Beneficial effects

[0014] The utility model provides a burr removal device for metallurgical products. It has the following beneficial effects:

[0015] (1) The burr removal device for this metallurgical product achieves an efficient and stable burr removal effect through a carefully designed three-stage contact system. First, the burr contact piece 1, the burr contact piece 2 and the burr contact piece 3 are located at different heights, ensuring that the burrs can be contacted and removed step by step during the grinding process. This design not only improves the efficiency of deburring, but also ensures the surface quality after treatment. At the same time, the design of the front contact roller and the rear contact roller enables the workpiece surface to be supported by the top damping structure when in contact, which helps to maintain stability during the deburring process and prevent the workpiece from displacement or deformation during grinding.

[0016] (2) The design of the damper and telescopic rod of the burr removal device for metallurgical products provides the operator with flexible adjustment space. The position of the contact roller can be adjusted according to the specific shape and size of the workpiece to adapt to different deburring requirements. This flexibility not only improves the applicability of the device, but also ensures that the best deburring effect is always maintained when processing different workpieces. Overall, the design of the device takes into account various needs in actual operation. Through its unique structure and function, it provides users with an efficient, stable and easy-to-operate burr removal solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the overall structure diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the main body area of ​​the utility model when viewed from above;

[0019] Figure 3 This is an independent display diagram of the arc edge mounting block 1 and the arc edge mounting block 2 of the present invention;

[0020] Figure 4 This is a simulated front view of the contact state between the device of the utility model and the workpiece.

[0021] In the figure: 1. main body; 2. driver 1; 3. micro turntable 1; 4. driver 2; 5. micro turntable 2; 6. driver 3; 7. micro turntable 3; 8. burr contact piece 1; 9. burr contact piece 2; 10. burr contact piece 3; 11. rear bracket; 12. front bracket; 13. arc edge mounting block 1; 14. arc edge mounting block 2; 15. damper 1; 16. telescopic rod 1; 17. damper 2; 18. telescopic rod 2; 19. wheel suspension rod 1; 20. rear contact roller; 21. wheel suspension rod 2; 22. front contact roller; 23. loading seat; 24. loading plate; 25. loading hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 , the utility model embodiment provides a technical solution: a burr removal device for metallurgical products, comprising a main body 1, a rear bracket 11 and a front bracket 12, a driver 2 is provided at the right end of the bottom of the main body 1, the main body 1 is a sturdy metal frame, designed to support all components and keep them aligned, the bottom of the main body 1 is designed with three symmetrically distributed drivers, namely driver 1 2, driver 2 4 and driver 3 6, which are respectively located at the right end, middle end and left end of the bottom of the main body 1, a micro turntable 3 is provided at the middle end of the bottom of the driver 1 2 and is connected by a coupling, a driver 2 4 is provided at the middle end of the bottom of the main body 1, a micro turntable 2 5 is provided at the middle end of the bottom of the driver 2 4 and is connected by a coupling, A driver three 6 is provided at the left end of the bottom of the main body 1, and a micro-turntable three 7 is provided at the middle end of the bottom of the driver three 6 and is connected through a coupling. A micro-turntable is connected to the middle end of the bottom of each driver, namely micro-turntable one 3, micro-turntable two 5 and micro-turntable three 7, which are connected to the driver through a coupling. This design allows the micro-turntable to rotate precisely to contact and remove burrs. A burr contact piece one 8 is provided at the bottom of the micro-turntable one 3, a burr contact piece two 9 is provided at the bottom of the micro-turntable two 5, and a burr contact piece three 10 is provided at the bottom of the micro-turntable three 7. Each micro-turntable is equipped with a specially designed burr contact piece at the bottom, namely burr contact pieces one 8, two and three. The contact pieces are designed to contact the burrs of metallurgical products and remove them during rotation.

[0024] A rear bracket 11 is provided at the middle end of the left outer wall at the top of the main body 1 and is connected by bolts. A front bracket 12 is provided at the middle end of the right outer wall at the top of the main body 1 and is connected by bolts. The rear bracket 11 and the front bracket 12 are respectively connected to the left and right sides of the top of the main body 1, and they are connected to the main body 1 by bolts. This design allows the bracket system to be firmly installed on the main body 1 and provides necessary support.

[0025] The left side of the rear bracket 11 is provided with a first arc-edge mounting block 13, which is welded together. The right side of the front bracket 12 is provided with a second arc-edge mounting block 14, which is also welded together. Arc-edge mounting block 13 and arc-edge mounting block 2 are welded together on the left side of the rear bracket 11 and the right side of the front bracket 12, respectively. These mounting blocks increase the stability of the brackets and provide a platform for subsequent component installation.

[0026] The left side of the arc edge mounting block 13 is connected to a damper 15 by bolts, and a telescopic rod 16 is provided at the bottom of the damper 15. The bottom of the telescopic rod 16 is connected to a wheel suspension rod 19 by bolts, and the front and rear ends of the wheel suspension rod 19 are both provided with rear contact rollers 20. The right side of the arc edge mounting block 2 14 is connected to a damper 2 17 by bolts, and a telescopic rod 2 18 is provided at the bottom of the damper 2 17. The bottom of the telescopic rod 2 18 is connected to the wheel suspension rod 2 by bolts. 21. Front contact rollers 22 are provided at both ends of the wheel suspension rod 21. Damper 15 and damper 2 17 are connected to the left and right sides of the arc edge mounting block by bolts respectively. Telescopic rods are provided at the bottom of these dampers, and the bottom of the telescopic rods is connected to the wheel suspension rod by bolts. Contact rollers are provided at both ends of these suspension rods, namely, rear contact roller 20 and front contact roller 22, so that the device can support metallurgical products through rollers while removing burrs, thereby reducing damage to the products.

[0027] A loading seat 23 is welded at the middle end of the top of the main body 1, and a loading plate 24 is fixedly connected to the top of the loading seat 23. Loading holes 25 are provided at both ends of the loading plate 24. A loading seat 23 is welded at the middle end of the top of the main body 1, and a loading plate 24 is fixedly connected to the top of the loading seat 23. Loading holes 25 are provided at both ends of the loading plate 24, which are used to fix and load the metallurgical products to be processed, making the loading and unloading of the products convenient and quick.

[0028] Working principle: The burr removal device for metallurgical products removes burrs on the surface of metallurgical products through continuous physical contact. The core of the device is three drivers, driver one 2, driver two 4 and driver three 6, which are respectively located at the right end, middle end and left end of the bottom of the main body 1. These drivers are connected to their corresponding micro-turntable one 3, micro-turntable two 5 and micro-turntable three 7 through couplings to ensure smooth transmission of power. Each driver is powered by a motor so that the micro-turntable connected to it can rotate at high speed. Special burr contact pieces one 8, burr contact pieces two 9 and burr contact pieces three 10 are installed at the bottom of the micro-turntable. These contact pieces are designed to contact the surface of the metallurgical product. When the micro-turntable rotates, the burr contact piece generates friction on the surface of the product under the action of centrifugal force, thereby removing burrs. The rotation speed of each micro-turntable and the shape of the contact piece can be adjusted according to the type of burrs to be removed, in order to ensure the stability of the burr removal process. The device is equipped with a rear bracket 11 and a front bracket 12, which are respectively connected to the left and right sides of the top of the main body 1 by bolts, which not only provide structural support, but also connect the damper 15 and the damper 2 17 through the arc edge mounting blocks 13 and 2, further enhancing the stability of the device. The damper 15 is connected to the wheel suspension rod 19 through the telescopic rod 16, and the damper 2 17 is connected to the wheel suspension rod 2 21 through the telescopic rod 2 18. Contact rollers are installed at the front and rear ends of these suspension rods, the rear contact roller 20 and the front contact roller 22. These rollers support the metallurgical products during the burr removal process, and the height can be fine-tuned by the extension and retraction of the telescopic rod to adapt to products of different sizes and shapes. A loading seat 23 is welded to the middle end of the top of the main body 1, and a loading plate 24 is fixedly connected to the top of the loading seat 23. Loading holes 25 are provided at both ends of the loading plate 24. The loading holes 25 are used to fix the metallurgical products to ensure that they maintain the correct position during the burr removal process.

[0029] In actual operation, the metallurgical product is first placed on the loading plate 24 and fixed through the loading hole 25. Then the drive is started, the micro-turntable begins to rotate, and the burr contact piece at its bottom immediately begins to remove burrs. During the whole process, the rear bracket 11 and the front bracket 12 ensure the stability of the device, while the combination of the damper and the telescopic rod allows the product to be fine-tuned to adapt to different processing requirements. The design of this device makes the burr removal process more efficient and precise, while also reducing potential damage to the metallurgical product.

[0030] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims be included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A burr removal device for metallurgical products, characterized in that: The invention comprises a main body (1), a rear bracket (11) and a front bracket (12); a driver 1 (2) is provided at the right end of the bottom of the main body (1); a micro-turntable 1 (3) is provided at the middle end of the bottom of the driver 1 (2) and the two are connected through a coupling; a driver 2 (4) is provided at the middle end of the bottom of the main body (1); a micro-turntable 2 (5) is provided at the middle end of the bottom of the driver 2 (4) and the two are connected through a coupling; a driver 3 (6) is provided at the left end of the bottom of the main body (1); a micro-turntable 3 (7) is provided at the middle end of the bottom of the driver 3 (6) and the two are connected through a coupling; a burr contact piece 1 (8) is provided at the bottom of the micro-turntable 1 (3); a burr contact piece 2 (9) is provided at the bottom of the micro-turntable 2 (5); and a burr contact piece 3 (10) is provided at the bottom of the micro-turntable 3 (7).

2. The burr removal device for metallurgical products according to claim 1, characterized in that: A rear bracket (11) is provided at the middle end of the left outer wall at the top of the main body (1) and is connected via bolts, and a front bracket (12) is provided at the middle end of the right outer wall at the top of the main body (1) and is connected via bolts.

3. The burr removal device for metallurgical products according to claim 1, characterized in that: The left side of the rear bracket (11) is provided with an arc-edge mounting block 1 (13) and is connected by welding, and the right side of the front bracket (12) is provided with an arc-edge mounting block 2 (14) and is connected by welding.

4. The burr removal device for metallurgical products according to claim 3, characterized in that: The left side of the arc edge mounting block (13) is connected to a damper (15) by bolts, a telescopic rod (16) is provided at the bottom of the damper (15), and a wheel suspension rod (19) is connected to the bottom of the telescopic rod (16) by bolts, and rear contact rollers (20) are provided at both the front and rear ends of the wheel suspension rod (19).

5. The burr removal device for metallurgical products according to claim 3, characterized in that: The right side of the arc edge mounting block 2 (14) is connected to a damper 2 (17) by bolts, the bottom of the damper 2 (17) is provided with a telescopic rod 2 (18), the bottom of the telescopic rod 2 (18) is connected to a wheel suspension rod 2 (21) by bolts, and the front and rear ends of the wheel suspension rod 2 (21) are both provided with front contact rollers (22).

6. The burr removal device for metallurgical products according to claim 1, characterized in that: A loading seat (23) is welded at the middle end of the top of the main body (1), a loading plate (24) is fixedly connected to the top of the loading seat (23), and loading holes (25) are provided at both ends of the loading plate (24).

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