Folded material taking and folding equipment
By designing a folding material pick-up and folding device that includes suction cup assembly, toggle assembly and pressing assembly, the folding and unloading process of tableware is automatically completed, and the problems of low production efficiency and high labor intensity in the prior art are solved, and efficient automated production is achieved.
Patent Information
- Application Number
- CN202422551727.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, folding tableware has low production efficiency and relies on a large number of manual operations, resulting in high labor intensity.
A folding material material picking and folding device is adopted, including a picking device, a folding device, a cutting device and a conveying device, and the folding and cutting process of the tableware is automatically completed through the suction cup assembly, a toggle assembly and a pressing assembly.
It realizes automatic folding and cutting of tableware, reduces manual participation, reduces labor intensity, and improves production efficiency.
Smart Images

Figure CN223267229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing of folding materials, in particular to a folding material taking and folding device. Background Art
[0002] Convenience foods are very common in people's work and life, such as bucket instant noodles, bucket porridge and other foods, which can make people eat conveniently and quickly when they are busy at work or do not have enough time to eat.
[0003] In the above-mentioned convenience foods, in order to facilitate people's consumption, they are all equipped with tableware, such as forks or spoons. In order to facilitate placement inside the convenience foods, the above-mentioned tableware is a folding structure, thereby reducing the length and size for easy storage.
[0004] Folding tableware is usually made of plastic material through injection molding. During the injection molding process, the tableware with folding structure is usually in an unfolded state, such as Figure 1 In the state shown, some manufacturers currently fold the head and handle of the tableware manually and connect them to each other after removing the tableware from the injection molding machine, such as Figure 2 The folded tableware is then placed inside the convenience food.
[0005] Although the above-mentioned processing and folding methods can complete the folding processing of folding tableware, they require excessive reliance on manual operation. The production efficiency is based on the labor intensity of the manual labor. Therefore, under normal circumstances, the production efficiency is relatively low and the labor intensity of the manual labor is relatively high.
[0006] Therefore, there is an urgent need for a folding material taking and folding device to solve the above problems. Utility Model Content
[0007] The purpose of this utility model is to provide a folding material reclaiming and folding device. In order to solve the above technical problems, this utility model adopts the following technical solutions:
[0008] A folding material taking and folding device is used to fold two parts of material with movable connection, including:
[0009] A material picking device, the material picking device is used to grab the folded material, which includes a suction cup assembly provided with a plurality of suction nozzles, and also includes a linear module that is transmission-connected to the suction cup assembly and drives the suction cup assembly to reciprocate along a first predetermined direction;
[0010] a folding device, arranged on the travel path of the suction cup assembly, comprising a plate, on which a shifting assembly and a pressing assembly are arranged, wherein the shifting assembly is used to shift one part of the material toward another part, and the pressing assembly is used to press two adjacent parts of the material together;
[0011] A material discharge device is provided beside the folding device along the moving direction of the device, and includes a bottom plate corresponding to the suction cup assembly, and a mounting cavity shaped like the material is formed on the bottom plate, and a clamping assembly for clamping the material in the mounting cavity is also provided on the bottom plate;
[0012] The conveying device is arranged below the unloading device and includes a conveyor belt arranged along a second predetermined direction, which is used to receive the material being unloaded and transported and to convey the material along the predetermined direction.
[0013] Furthermore, the material taking device also includes a base body, which is transmission-connected to the linear module and driven by the linear module to reciprocate along a first predetermined direction, and a suspension beam extending along the moving direction is provided on the base body, and the suction cup assembly is mounted on the suspension beam, and the suction cup assembly includes:
[0014] A mounting plate, the mounting plate being mounted on the suspension beam;
[0015] A first mounting base, the first mounting base including a plurality of first mounting bases fixedly mounted on the mounting plate, and a plurality of first mounting grooves arranged side by side on the first mounting base;
[0016] A plurality of second mounting seats are provided, each corresponding to the first mounting seat and facing the first mounting seat respectively, and a second mounting groove is provided on the second mounting seat, corresponding to the first mounting groove;
[0017] Positioning rods, wherein a plurality of positioning rods are provided and distributed on the mounting plate;
[0018] The suction nozzles include a plurality of nozzles corresponding to the first mounting groove and the second mounting groove, and are respectively arranged between the corresponding first mounting groove and the second mounting groove.
[0019] Furthermore, the suspension beam is slidably connected to the base body, and a first driving unit is also provided on the base body for driving the suspension beam to move back and forth along the plane of the base body.
[0020] Furthermore, a mounting bracket is fixedly mounted on the mounting plate, and the mounting bracket is slidably connected to the suspension beam along the moving direction of the suspension beam, and a first driving cylinder is fixedly mounted on the suspension beam and is transmission-connected to the mounting bracket, and the first driving cylinder drives the mounting bracket and the mounting plate to move back and forth.
[0021] Furthermore, the toggle component includes:
[0022] a connecting rod, the connecting rod being slidably connected to the plate along a direction parallel to the first mounting groove and the second connecting groove;
[0023] A push rod, which is arranged in parallel with the first mounting groove and fixedly connected to the connecting rod through an intermediate piece;
[0024] The second driving cylinder is fixedly connected to the plate and is in transmission connection with the connecting rod, so as to drive the push rod to move back and forth toward or away from the first installation slot and the second installation slot.
[0025] Furthermore, the toggle assembly is provided in two groups arranged side by side, and the moving directions of the connecting rods of the two toggle assemblies are arranged in opposite directions.
[0026] Furthermore, the pressing assembly includes:
[0027] a third driving cylinder, wherein the third driving cylinder is fixedly mounted on the plate, and an extending direction of a piston rod of the third driving cylinder is perpendicular to the plate;
[0028] a pressing plate, the pressing plate being fixedly connected to the piston rod of the third driving cylinder and driven thereby to move reciprocally;
[0029] The pressing cylinder includes a plurality of pressing cylinders corresponding to the second mounting grooves and is fixedly arranged on the pressing plate. The pressing cylinder is transmission-connected to the pressing block to press the two parts of the material together.
[0030] Furthermore, a tightening unit is provided on the toggle assembly, and the tightening unit includes two corresponding to the toggle assembly and respectively provided on both sides of the plate.
[0031] A clamping frame, the clamping frame is fixedly connected to the connecting rod and moves back and forth with the connecting rod;
[0032] The tightening arm includes a plurality of tightening arms arranged side by side, one end of which is fixedly connected to the clamping frame, and the other end of which extends in a direction away from the clamping frame and is formed with a hook portion.
[0033] Furthermore, the blanking device also includes
[0034] The vertical plates include two vertical plates facing each other, and a rotating shaft is rotatably connected between the two vertical plates, and a second driving unit is fixedly connected to any one of the vertical plates and is transmission-connected to the rotating shaft for driving the rotating shaft to rotate;
[0035] a swing arm, the swing arm comprising two arms respectively disposed at the ends of the rotating shaft, with one end of the swing arm fixedly connected to the rotating shaft and the other end extending in a direction away from the rotating shaft;
[0036] A mounting shaft, both ends of which are rotatably connected to an end of the swing arm away from the rotating shaft, and the base plate is fixedly mounted on the mounting shaft;
[0037] A flip assembly comprising
[0038] A rotating member, the rotating member is rotatably connected to the vertical plate, and the rotating direction of the rotating member is the same as that of the installation shaft, and further includes a
[0039] A linkage rod has a length greater than that of the swing arm, one end of the linkage rod is fixedly connected to the mounting shaft, and the other end is slidably connected to the rotating member along the axis of the linkage rod.
[0040] Furthermore, a plurality of distributed material retrieving seats are provided on the bottom plate, the mounting cavity is formed on the material retrieving seat, and the clamping assembly is provided with a plurality of corresponding material retrieving seats and movably arranged on the material retrieving seat, and the clamping assembly includes:
[0041] A first clamping member, the first clamping member is slidably connected to the material picking seat along the length direction of the material picking seat, the first clamping member includes two first clamping plates respectively located on both sides of the material picking seat, and the first clamping plates are formed with first clamping arms respectively corresponding to the installation cavity and located on one side of the installation cavity;
[0042] A second clamping member, the second clamping member is slidably connected to the material picking seat along the length direction of the material picking seat, the second clamping member includes two second clamping plates respectively located on both sides of the material picking seat, and the second clamping plates are formed with second clamping arms respectively corresponding to the installation cavity and located on one side of the installation cavity;
[0043] The clamping cylinder is fixedly arranged on the base plate, and the clamping cylinder is transmission-connected with the first clamping member and the second clamping member, and drives the first clamping member and the second clamping member to move toward each other, so as to clamp or release the material in the installation cavity.
[0044] The beneficial effects produced by the utility model are as follows:
[0045] Through the technical solution provided by this embodiment, the suction cup assembly is driven by the linear module to move toward the injection molding machine, thereby picking up the folding fork that has been injection molded, and the handle of the folding fork is toggled toward the head through the toggle assembly, and under the action of the pressing assembly, the handle folded toward the head is pressed toward the head, so that the handle is clamped on the head, completing the folding process of the folding fork. Subsequently, the unloading device removes the folded fork from the suction cup assembly of the picking device and transfers it to the packaging box transported by the conveyor belt, completing the unloading of the fork. Through this technical solution, the fork that has been completed by injection molding can be automatically picked up, folded, and unloaded and transported, which can greatly reduce the participation of operators in the entire processing link, reduce the labor intensity of operators, and improve the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 This is a schematic diagram of the three-dimensional structure of the material that needs to be folded in the unfolded state according to the present invention.
[0047] Figure 2 This is a structural diagram of the folded state of the material that needs to be folded according to the present invention.
[0048] Figure 3 It is a structural diagram of the present utility model.
[0049] Figure 4 It is a structural schematic diagram of the material taking device in the utility model.
[0050] Figure 5 It is a structural schematic diagram of the suction cup assembly and the suspension beam in the present invention.
[0051] Figure 6 It is a schematic diagram of the explosion structure of the suction cup assembly and the suspension beam in the utility model.
[0052] Figure 7 for Figure 6 A partial enlarged view of point A in the middle.
[0053] Figure 8 It is a structural schematic diagram of the folding device in the utility model.
[0054] Figure 9 It is a schematic diagram of the exploded structure of the folding device in the utility model.
[0055] Figure 10 It is a structural schematic diagram of the press-fit assembly in the utility model.
[0056] Figure 11This is a structural diagram of the state in which the feeding device in the present invention corresponds to the conveying device after rotation.
[0057] Figure 12 This is a structural diagram of the state in which the feeding device in the present invention corresponds to the feeding device after rotation.
[0058] Figure 13 It is a structural diagram of the midsole plate and supporting components of the utility model.
[0059] Figure 14 It is a structural diagram of the material taking seat and the supporting component in the utility model.
[0060] Figure 15 It is a schematic diagram of the exploded structure of the material taking seat and the supporting component in the utility model.
[0061] Figure 16 This is one of the flow charts of the folding fork of the utility model.
[0062] Figure 17 This is the second flow chart of the folding fork of the utility model.
[0063] Figure 18 This is the third flow chart of the folding fork of the utility model.
[0064] In the figure: 10-head; 20-handle; 100-feeding device; 101-suction nozzle; 110-suction cup assembly; 102-linear module; 200-folding device; 201-plate; 210-sliding assembly; 220-pressing assembly; 300-feeding device; 301-bottom plate; 302-mounting cavity; 310-clamping assembly; 400-conveying device; 103-base; 104-suspending beam; 111-mounting plate; 112-first mounting seat; 113-first mounting slot; 114-second mounting seat; 115-second mounting slot; 116-positioning rod; 105-first driving unit; 117-mounting frame; 118-first driving cylinder; 211-connecting rod; 212-push rod; 213-second driving cylinder; 221-third driving cylinder; 222-pressing plate; 223-pressing cylinder; 224-pressing block; 214-clamping unit; 2141-clamping frame; 2142-clamping arm; 2143-hook; 303-vertical plate; 304-rotating shaft; 305-second driving unit; 306-swing arm; 307-mounting shaft; 308-flip assembly; 3081-rotating member; 3082-linking rod; 309-feeding seat; 311-first clamping member; 312-first supporting plate; 313-first clamping arm; 314-second clamping member; 315-second supporting plate; 316-second clamping arm; 317-clamping cylinder; 500-injection molding machine; 510-injection mold. DETAILED DESCRIPTION
[0065] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0066] An embodiment of the present utility model provides a folding material picking and folding device, specifically a device for folding tableware such as folding knives, forks, and spoons after they are removed from the injection mold 510 of the injection molding machine 500 after the injection molding process is completed. The device can automatically cooperate with the injection mold 510 to remove the injection-molded material from the mold 510, fold the material in an unfolded state through the folding device 200, and then transport the folded material to the packaging box transported by the conveying device 400.
[0067] like Figure 3-15 As shown, the embodiment of the present invention is a folding material taking and folding device, which is used to fold two parts of material with movable connection. In this embodiment, the folding material is exemplified by a folding fork, such as Figure 1-2 As shown, Figure 1 After the injection molding process is completed, the fork is in an unfolded state. The device provided in this embodiment will be as follows Figure 1 The fork shown is removed from the injection molding machine 500 and folded so that the head 10 and the handle 20 of the fork are folded together to form a shape as shown in FIG. Figure 2 The state shown is shown, and it is transferred to the packaging box transported by the conveying device 400 to complete the packing. The folding material picking and folding equipment provided in this embodiment includes a picking device 100, a folding device 200, a feeding device 300 and a conveying device 400, wherein the picking device 100 is used to grab the folding material, which includes a suction cup assembly 110 provided with a plurality of suction nozzles 101, and also includes a linear module 102 that is connected to the suction cup assembly 110 and drives the suction cup assembly 110 to move back and forth along a first predetermined direction; a plate 201 is provided on the travel path of the suction cup assembly 110, and a toggle assembly 210 and a pressing assembly 220 are provided on the plate 201. , wherein the shifting component 210 is used to shift one part of the material toward another part, and the pressing component 220 is used to press two adjacent parts of the material together; the unloading device 300 is arranged beside the folding device 200 along the moving direction of the device, including a bottom plate 301 corresponding to the suction cup component 110, and a mounting cavity 302 that is shaped like the shape of the material is formed on the bottom plate 301, and a clamping component 310 for clamping the material in the mounting cavity 302 is also provided on the bottom plate 301; the conveying device 400 is arranged below the unloading device 300, and includes a conveyor belt arranged along the second predetermined direction, which is used to receive the material for unloading and transfer, and convey the material along the predetermined direction.
[0068] When the folding fork is in the process of taking up and folding the material, the suction cup assembly 110 is driven and transported by the linear module 102, thereby moving toward the injection mold 510. In this embodiment, the first predetermined direction in which the linear module 102 drives the suction cup assembly 110 is toward the injection molding machine 500, thereby moving the suction cup module toward the injection mold 510, so that the suction cup assembly 110 and the injection mold 510 are docked with each other, and the suction nozzle 101 sucks the folding fork located on the injection mold 510; then it is driven back by the linear module 102, thereby moving to the position of the folding device 200, and docking the suction cup assembly 110 with the plate 201 of the folding device 200, so that the toggle assembly 210 folds the handle 20 of the fork toward the head 10. The pressing group will press the folded handle 20 toward the head 10, so that the head 10 and the handle 20 are engaged with each other to complete the folding action; the linear module 102 will move the folded fork toward the blanking device 300, so that the folded fork is installed in the installation cavity 302 on the base plate 301, and the fork located in the installation cavity 302 is clamped and fixed by the clamping assembly 310, so that the blanking assembly can transfer the fork to the conveying device 400. Specifically, the conveying device 400 is provided with a conveyor belt arranged along a second predetermined direction for transporting and conveying packaging boxes. The blanking device 300 transfers the fork located in the installation cavity 302 into the packaging box, and the packaging box is transported to the next processing step by the conveyor belt along the second predetermined direction.
[0069] Through the technical solution provided by this embodiment, the suction cup assembly 110 is driven by the linear module 102 to move toward the injection molding machine 500, thereby picking up the folding fork that has been injection molded, and the handle 20 of the folding fork is moved toward the head 10 by the toggle assembly 210, and under the action of the pressing assembly 220, the handle 20 folded toward the head 10 is pressed toward the head 10, so that the handle 20 is clamped on the head 10, completing the folding process of the folding fork, and then the unloading device 300 removes the folded fork from the suction cup assembly 110 of the picking device 100 and transfers it to the packaging box transported by the conveyor belt, completing the unloading of the fork. Through this technical solution, the fork that has been completed by injection molding can be automatically picked up, folded, and unloaded and transported, which can greatly reduce the participation of operators in the entire processing link, reduce the labor intensity of operators, and improve the efficiency of production and processing.
[0070] like Figure 4-7As shown, in this embodiment, an example of the specific structure of the material picking device 100 is given. The material picking device 100 also includes a base 103, which is transmission-connected to the linear module 102 and driven by the linear module 102 to reciprocate along a first predetermined direction. A suspension beam 104 extending in the moving direction is provided on the base 103. The suction cup assembly 110 is mounted on the suspension beam 104. The suction cup assembly 110 is supported by the base 103 and the suspension beam 104, so that the suction cup assembly 110 has the ability to extend toward the injection molding machine 500. The suspension beam 104 can also play a role in avoiding interference with components on the injection molding machine 500. Figure 5-7 As shown. The suction cup assembly 110 includes a mounting plate 111, a first mounting seat 112, a second mounting seat 114 and a positioning rod 116, wherein the mounting plate 111 is mounted on the suspension beam 104; the first mounting seat 112 includes a plurality of mounting seats fixedly mounted on the mounting plate 111, and a plurality of first mounting grooves 113 arranged side by side are provided on the first mounting seat 112; the second mounting seat 114 includes a plurality of mounting seats corresponding to the first mounting seats 112 and respectively opposite to the first mounting seats 112, and a second mounting groove 115 corresponding to the first mounting groove 113 is provided on the second mounting seat 114; the suction nozzle 101 includes a plurality of mounting seats corresponding to the first mounting groove 113 and the second mounting groove 115, and is respectively arranged between the corresponding first mounting grooves 113 and second mounting grooves 115.
[0071] That is to say, the first mounting seat 112 and the second mounting seat 114 are arranged side by side with each other, and the first mounting seat 112 and the second mounting seat 114 are provided with a first mounting groove 113 and a second mounting groove 115 corresponding to each other, wherein in the process of sucking the fork. The first mounting groove 113 and the second mounting groove 115 are respectively used to accommodate the two end positions of the fork head 10, and the handle 20 of the fork is suspended, so as to facilitate the folding of the handle 20 toward the head 10. At this time, since the suction nozzle 101 is located between the first mounting groove 113 and the second mounting groove 115, the head 10 can be adsorbed, so that the folding fork can be stably adsorbed within the first mounting groove 113 and the second mounting groove 115. It can be understood that the head 10 of the fork has a relatively flat and large area. The part is located in the middle position of the fork head 10, so that the suction nozzle 101 is set between the first mounting groove 113 and the second mounting groove 115, so that the part of the fork can be adsorbed, ensuring a stable and reliable adsorption force. Figure 5-7As can be seen, multiple first mounting slots 113 and second mounting slots 115 are provided side by side, allowing multiple forks to be used for suction at once. To ensure accuracy during alignment with the injection mold 510, a plurality of positioning rods 116 are provided on the mounting plate 111 to correspond to positioning holes on the injection mold 510. When the positioning rods 116 are inserted into the positioning holes, the suction nozzle 101 can be accurately aligned with the forks on the injection mold 510.
[0072] In this embodiment, the suction cup assembly 110 is transported by the linear module 102 toward the injection molding machine 500 and when it is in a position corresponding to the injection mold 510, the suspension beam 104 drives the suction cup assembly 110 to move toward the injection mold 510, thereby enabling the suction cup assembly 110 and the injection mold 510 to dock with each other. Specifically, Figure 4 As shown, the suspension beam 104 is slidably connected to the base 103, and a first driving unit 105 is also provided on the base 103 to drive the suspension beam 104 to reciprocate along the plane of the base 103. In this embodiment, the first driving unit 105 is implemented as a motor, which drives the suspension beam 104 to move on the base 103 via a synchronous belt, thereby enabling the suction cup assembly 110 to move toward the injection mold 510.
[0073] In a further improvement, in order to further improve the stability of the docking between the suction cup assembly 110 and the injection mold 510, a first driving cylinder 118 is provided on the suspension beam 104. After the suction cup assembly 110 approaches the injection mold 510, it can move toward the injection mold 510 at a slower speed, thereby docking with the injection mold 510 and ensuring better precision. Figure 6 As shown, a mounting frame 117 is fixedly installed on the mounting plate 111, and the mounting frame 117 is slidably connected to the suspension beam 104 along the moving direction of the suspension beam 104, and a first driving cylinder 118 is fixedly installed on the suspension beam 104 and is transmission-connected to the mounting frame 117. The first driving cylinder 118 drives the mounting frame 117 and the mounting plate 111 to move back and forth.
[0074] The suction cup assembly 110 can ensure movement efficiency through the two-stage movement of the first drive unit 105 and the first drive cylinder 118. At the same time, the suction cup assembly 110 can be slowly moved toward the injection mold 510 through the slow drive of the first drive cylinder 118, thereby avoiding the shaking of the suction cup assembly 110 during the movement, thereby improving the accuracy of docking with the injection mold 510.
[0075] In this embodiment, the shifting assembly 210 of the folding device 200 is used to fold a portion of the folding material (i.e., the folding fork) removed by the material taking device 100 toward another portion. In this embodiment, the handle 20 of the fork is shifted toward the head 10, so that the handle 20 and the head 10 are close to each other. In this embodiment, Figure 8-9 As shown, the toggle assembly 210 includes a connecting rod 211, a push rod 212 and a second driving cylinder 213, wherein the connecting rod is slidably connected to the plate along the direction parallel to the first mounting groove 113 and the second connecting groove; the push rod 212 is arranged along the direction parallel to the first mounting groove 113, and is fixedly connected to the connecting rod 211 through an intermediate piece; the second driving cylinder 213 is fixedly connected to the plate and is transmission-connected to the connecting rod 211, so as to drive the push rod 212 to move back and forth toward or away from the first mounting groove 113 and the second mounting groove 115.
[0076] When the fork on the material taking device 100 is folded, the fork is in the following shape after injection molding by the injection molding machine 500. Figure 1 Therefore, after the fork is adsorbed in the installation groove, it is as follows Figure 7 In the state shown, the push rods 212 are arranged side by side along the first mounting grooves 113. In this embodiment, the first mounting grooves 113 are arranged side by side in the vertical direction, that is, after the forks are adsorbed on the mounting plate 111, they are arranged side by side in the vertical direction. Driven by the second driving cylinder 213, the push rods 212 move from the first mounting groove 113 toward the second mounting groove 115, thereby moving the handle 20 of the fork toward the head 10 to complete the folding of the fork.
[0077] In this embodiment, several groups of first mounting seats 112 and second mounting seats 114 are provided, and are installed side by side on the mounting plate 111. In order to ensure the overall stability of the equipment during the folding process of the spoon, the first mounting seats 112 and the second mounting seats 114 located on the left and right parts of the mounting plate 111 are symmetrically arranged along the center line. That is to say, the mounting seats at the left and right sides of the displacement mounting plate 111 are both positioned in the first mounting grooves 113, so that the handles 20 of the forks located at the edges of both sides of the mounting plate 111 are both facing the outside of the mounting plate 111. At this time, the toggle assembly 210 is provided with two groups side by side, and the moving directions of the connecting rods 211 of the two toggle assemblies 210 are set in opposite directions. When the fork needs to be folded, the two sets of toggle assemblies 210 need to be toggled from the outside of the mounting plate 111 toward the inside, so that the handle 20 extending toward the outside of the mounting plate 111 is folded toward the head 10. The toggle directions of the two sets of toggle assemblies 210 are opposite, so as to reduce the toggle forces generated by the toggle action of the toggle assemblies 210 from offsetting each other, and reduce the vibration caused by the toggle assemblies 210 being toggled in the same direction, which affects the accuracy of the fork toggle.
[0078] In this embodiment, the pressing assembly 220 is used to press the handle 20 folded toward the head 10 so that the head 10 and the handle 20 can be connected to each other to form a Figure 2 The stable folded state shown, Figure 9-10 As shown, the pressing assembly 220 includes: a third driving cylinder 221, a pressing plate 222 and a pressing cylinder 223. Specifically, the third driving cylinder 221 is fixedly installed on the plate 201, and the extension direction of the piston rod of the third driving cylinder 221 is perpendicular to the plate 201; the pressing plate 222 is fixedly connected to the piston rod of the third driving cylinder 221, and is driven to move back and forth by it; the pressing cylinder 223 includes a plurality of corresponding to the second mounting groove 115, and is fixedly arranged on the pressing plate 222, and the pressing cylinder 223 is transmission-connected to the pressing block 224 for pressing the two parts of the material together.
[0079] That is, the third driving cylinder 221 rapidly drives the pressing plate 222 toward the material-retrieving device 100. As they approach each other, the pressing cylinder 223 is activated to move the pressing block 224 toward the fork handle 20, thereby pressing the handle 20 onto the head 10. It is understood that the pressing cylinder 223 and the third driving cylinder 221 have different driving forces, and the driving force of the pressing cylinder 223 is smaller than that of the third cylinder. During the pressing process, the piston rod of the pressing cylinder 223 extends at a lower speed, thereby preventing damage to the fork due to excessive movement.
[0080] Since the handle 20 of the fork needs to be pressed toward the head 10, a driving force is indirectly applied to the driving device. In order to avoid that during the pressing process of the handle 20, the suction cup assembly 110 will not be pushed away from the folding device 200 by the pressing cylinder 223, thereby affecting the mutual card box between the handle 20 and the head 10, Figure 9 As shown, a tightening unit is also provided on the toggle assembly 210. The tightening unit 214 includes two corresponding to the toggle assembly 210, and is respectively arranged on both sides of the plate 201. The tightening unit 214 includes a clamping frame 2141 and a tightening arm 2142. Specifically, the clamping frame 2141 is fixedly connected to the connecting rod 211 and moves back and forth with the connecting rod 211; the tightening arm 2142 includes a plurality of tightening arms 2142 arranged side by side, one end of which is fixedly connected to the clamping frame 2141, and the other end extends in a direction away from the clamping frame 2141, and is formed with a hook portion 2143.
[0081] During the process of the toggle assembly 210 toggling the handle 20 toward the head 10, the two toggle assemblies 210 move toward each other, thereby toggling the handle 20 located on both sides of the mounting plate 111 toward the center line. At this time, the clamping frame 2141 moves toward the center line driven by the connecting rod 211, so that the tightening arm 2142 gradually approaches the mounting plate 111. When the push plate toggles the handle 20 to a position close to the head 10, the hook 2143 on the tightening arm 2142 hooks and limits the back of the mounting plate 111. At this time, during the process of the pressing assembly 220 pressing the handle 20, the tightening arm 2142 and the hook 2143 will limit the mounting plate 111 to prevent the mounting plate 111 from being pushed, thereby ensuring that the handle 20 can be stably clamped on the head 10.
[0082] The unloading device 300 is used to remove the folded material from the material-retrieving device 100 and transfer it to the packaging box transported by the conveying device 400. In this embodiment, the material-retrieving device 100 and the conveying device 400 have different spatial positions. The unloading device 300 is provided with a flip-type structure, which can be flipped between the material-retrieving device 100 and the conveying device 400, so that the folded material on the material-retrieving device 100 can be grabbed and then flipped to a state corresponding to the conveying device 400, and the folded material can be transferred to the conveying device 400. Figure 11-15 As shown, Figure 11 In the state corresponding to the conveying device 400, Figure 12In a state corresponding to the material taking device 100, the unloading device 300 also includes a vertical plate 303, a swing arm 306, a mounting shaft 307 and a flip assembly 308, wherein the vertical plate 303 includes two mutually opposed vertical plates 303, and a rotating shaft 304 is rotatably connected between the two vertical plates 303, and a second driving unit 305 connected to the rotating shaft 304 is fixedly connected to any vertical plate 303 for driving the rotating shaft 304 to rotate; the swing arm 306 includes two respectively arranged at the ends of the rotating shaft 304, and one end of the swing arm 306 is fixedly connected to the rotating shaft 304, and the other end faces It extends away from the rotating shaft 304; both ends of the mounting shaft 307 are rotatably connected to the end of the swing arm 306 away from the rotating shaft 304, and the base plate 301 is fixedly mounted on the mounting shaft 307; the flip assembly 308 includes a rotating member 3081 rotatably connected to the vertical plate 303, and the rotation direction of the rotating member 3081 is the same as that of the mounting shaft 307, and also includes a linkage rod 3082 having a length greater than that of the swing arm 306, and one end of the linkage rod 3082 is fixedly connected to the mounting shaft 307, and the other end is slidably connected to the rotating member 3081 along the axial direction of the linkage rod 3082.
[0083] In the process of unloading and transporting, the initial state of the unloading device 300 is as follows: Figure 11 In the state corresponding to the conveying device 400, the second driving unit 305 drives the rotating shaft 304 to rotate. In this embodiment, the second driving unit 305 is a motor, and the motor is connected to the rotating shaft 304 through a coupling. The rotation drives the swing arm 306 to swing, thereby lifting the base plate 301. Under the restriction of the linkage rod 3082, the installation shaft 307 rotates at the end of the swing arm 306, so that the swing arm 306 continues to swing, thereby causing the installation shaft 307 to rotate continuously and flip the base plate 301 and the clamping assembly 310 located on the base plate 301 to flip to the state corresponding to the material taking device 100, that is, Figure 12 By means of the above structure, the bottom plate 301 of the blanking device 300 can be stably turned over, so that the folding fork can be transported.
[0084] More importantly, a plurality of distributed material picking seats 309 are provided on the bottom plate 301, the mounting cavity 302 is formed on the material picking, and the clamping assembly 310 is provided with a plurality of corresponding material picking seats 309 and movably arranged on the material picking seat 309, the clamping assembly 310 includes: a first clamping member 311, a second clamping member 314 and a clamping cylinder 317, wherein the first clamping member 311 is slidably connected to the material picking seat 309 along the length direction of the material picking seat 309, the first clamping member 311 includes two first clamping plates 312 respectively located on both sides of the material picking seat 309, and the first clamping plate 312 is formed with a plurality of corresponding mounting cavities 302 and located in the mounting cavity 302. 2 on one side; the second clamping member 314 is slidably connected to the material picking seat 309 along the length direction of the material picking seat 309, the second clamping member 314 includes two second clamping plates 315 respectively located on both sides of the material picking seat 309, and the second clamping arms 316 respectively corresponding to the mounting cavity 302 and located on one side of the mounting cavity 302 are formed on the second clamping plates 315; the clamping cylinder 317 is fixedly arranged on the bottom plate 301, and the clamping cylinder 317 is transmission-connected to the first clamping member 311 and the second clamping member 314, and simultaneously drives the first clamping member 311 and the second clamping member 314 to move toward each other, so as to clamp or release the material within the mounting cavity 302.
[0085] During the process of clamping the folded fork, the suction cup assembly 110 is driven by the first drive unit 105 and the first drive cylinder 118 to precisely dock with the unloading device 300, so that the folded fork is placed in the installation cavity 302. The clamping cylinder 317 simultaneously drives the first clamping member 311 and the second clamping member 314 to move toward each other, so that the first clamping arm 313 and the second clamping arm 316 clamp the fork in the installation cavity 302. The fork is fixed in the installation cavity 302 by means of two clamping arms, which can ensure that the fork has sufficient stability during the flipping of the base plate 301 and will not fall out of the installation cavity 302.
[0086] like Figure 16-18As shown, it is a flow chart of the folding fork of the device provided by the embodiment of the utility model. In step ①, the material taking device 100 grabs the fork in the opened state that has been injection molded on the injection mold and moves it toward the folding device 200; in step ②, after docking with the folding device 200, the tightening arm 2142 connects to the hook portion 2143 and moves toward the mounting frame 111, thereby hooking and fixing the mounting frame 111 to prevent the mounting frame 111 from being pushed away from the folding device 200 during the process of pressing the fork; in step ③ , the push rod 212 moves toward the fork handle 20 and moves the handle 20 toward the head 10, so that the handle 20 and the head 10 are in close contact with each other; in step ④, the pressing block 224, driven by the pressing cylinder 223, moves toward the head 10, pressing the handle 20 toward the head 10, so that the handle 20 and the head 10 are engaged with each other; in step ⑤, the tightening arm 2142, the pressing block 224 and the push rod 212 retract, and the mounting frame 111 drives the folded fork to separate from the folding device 200, completing the folding of the fork. It is worth noting that the above process is the process of folding the fork on one side of the mounting frame. In other embodiments, the handle can also be fixed and the head can be moved and pressed.
[0087] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Although the present invention is disclosed as above in terms of preferred embodiments, they are not intended to limit the present invention. Any technician familiar with the profession can, without departing from the scope of the technical solution of the present invention, make some changes or modifications to equivalent embodiments using the technical content disclosed above. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.
Claims
1. A folding material taking and folding device for folding two parts of material with movable connection, characterized in that: Includes: A material picking device, the material picking device is used to grab the folded material, which includes a suction cup assembly provided with a plurality of suction nozzles, and also includes a linear module that is transmission-connected to the suction cup assembly and drives the suction cup assembly to reciprocate along a first predetermined direction; a folding device, arranged on the travel path of the suction cup assembly, comprising a plate, on which a shifting assembly and a pressing assembly are arranged, wherein the shifting assembly is used to shift one part of the material toward another part, and the pressing assembly is used to press two adjacent parts of the material together; A material discharge device is provided beside the folding device along the moving direction of the device, and includes a bottom plate corresponding to the suction cup assembly, and a mounting cavity shaped like the material is formed on the bottom plate, and a clamping assembly for clamping the material in the mounting cavity is also provided on the bottom plate; The conveying device is arranged below the unloading device and includes a conveyor belt arranged along a second predetermined direction, which is used to receive the material being unloaded and transported and to convey the material along the predetermined direction.
2. The folding material retrieving and folding device according to claim 1, characterized in that: The material taking device further comprises a base body, the base body is transmission-connected to the linear module and driven by the linear module to reciprocate along a first predetermined direction, and a suspension beam extending along the moving direction is provided on the base body, the suction cup assembly is mounted on the suspension beam, and the suction cup assembly comprises: A mounting plate, the mounting plate being mounted on the suspension beam; A first mounting base, the first mounting base including a plurality of first mounting bases fixedly mounted on the mounting plate, and a plurality of first mounting grooves arranged side by side on the first mounting base; A plurality of second mounting seats are provided, each corresponding to the first mounting seat and facing the first mounting seat respectively, and a second mounting groove is provided on the second mounting seat, corresponding to the first mounting groove; Positioning rods, wherein a plurality of positioning rods are provided and distributed on the mounting plate; The suction nozzles include a plurality of nozzles corresponding to the first mounting groove and the second mounting groove, and are respectively arranged between the corresponding first mounting groove and the second mounting groove.
3. The folding material taking and folding device according to claim 2, characterized in that: The suspension beam is slidably connected to the base body, and a first driving unit is also provided on the base body for driving the suspension beam to move back and forth along the plane of the base body.
4. The folding material retrieving and folding device according to claim 3, characterized in that: A mounting bracket is also fixedly mounted on the mounting plate, and the mounting bracket is slidably connected to the suspension beam along the moving direction of the suspension beam, and a first driving cylinder is fixedly mounted on the suspension beam and is transmission-connected to the mounting bracket, and the first driving cylinder drives the mounting bracket and the mounting plate to move back and forth.
5. The folding material taking and folding device according to claim 4, characterized in that: The toggle components include: a connecting rod, the connecting rod being slidably connected to the plate along a direction parallel to the first mounting groove and the second connecting groove; A push rod, which is arranged in parallel with the first mounting groove and fixedly connected to the connecting rod through an intermediate piece; The second driving cylinder is fixedly connected to the plate and is in transmission connection with the connecting rod, so as to drive the push rod to move back and forth toward or away from the first installation slot and the second installation slot.
6. The folding material taking and folding device according to claim 5, characterized in that: The toggle assembly is provided in two groups arranged side by side, and the moving directions of the connecting rods of the two toggle assemblies are arranged in opposite directions.
7. The folding material taking and folding device according to claim 6, characterized in that: The pressing assembly comprises: a third driving cylinder, wherein the third driving cylinder is fixedly mounted on the plate, and an extending direction of a piston rod of the third driving cylinder is perpendicular to the plate; a pressing plate, the pressing plate being fixedly connected to the piston rod of the third driving cylinder and driven thereby to move reciprocally; The pressing cylinder includes a plurality of pressing cylinders corresponding to the second mounting grooves and is fixedly arranged on the pressing plate. The pressing cylinder is transmission-connected to the pressing block to press the two parts of the material together.
8. The folding material taking and folding device according to claim 7, characterized in that: A tightening unit is also provided on the toggle assembly. The tightening unit includes two corresponding to the toggle assembly and are respectively provided on both sides of the plate. The tightening unit includes A clamping frame, the clamping frame is fixedly connected to the connecting rod and moves back and forth with the connecting rod; The tightening arm includes a plurality of tightening arms arranged side by side, one end of which is fixedly connected to the clamping frame, and the other end of which extends in a direction away from the clamping frame and is formed with a hook portion.
9. The folding material taking and folding device according to claim 1, characterized in that: The blanking device also includes The vertical plates include two vertical plates facing each other, and a rotating shaft is rotatably connected between the two vertical plates, and a second driving unit is fixedly connected to any one of the vertical plates and is transmission-connected to the rotating shaft for driving the rotating shaft to rotate; a swing arm, the swing arm comprising two arms respectively disposed at the ends of the rotating shaft, with one end of the swing arm fixedly connected to the rotating shaft and the other end extending in a direction away from the rotating shaft; A mounting shaft, both ends of which are rotatably connected to an end of the swing arm away from the rotating shaft, and the base plate is fixedly mounted on the mounting shaft; A flip assembly comprising A rotating member, the rotating member is rotatably connected to the vertical plate, and the rotating direction of the rotating member is the same as that of the installation shaft, and further includes a A linkage rod has a length greater than that of the swing arm, one end of the linkage rod is fixedly connected to the mounting shaft, and the other end is slidably connected to the rotating member along the axis of the linkage rod.
10. The folding material taking and folding device according to claim 9, characterized in that: A plurality of distributed material retrieving seats are also provided on the bottom plate. The mounting cavity is formed on the material retrieving seat, and the clamping assembly is provided with a plurality of corresponding material retrieving seats and movably arranged on the material retrieving seat. The clamping assembly includes: A first clamping member, the first clamping member is slidably connected to the material picking seat along the length direction of the material picking seat, the first clamping member includes two first clamping plates respectively located on both sides of the material picking seat, and the first clamping plates are formed with first clamping arms respectively corresponding to the installation cavity and located on one side of the installation cavity; A second clamping member, the second clamping member is slidably connected to the material picking seat along the length direction of the material picking seat, the second clamping member includes two second clamping plates respectively located on both sides of the material picking seat, and the second clamping plates are formed with second clamping arms respectively corresponding to the installation cavity and located on one side of the installation cavity; The clamping cylinder is fixedly arranged on the base plate, and the clamping cylinder is transmission-connected with the first clamping member and the second clamping member, and drives the first clamping member and the second clamping member to move toward each other, so as to clamp or release the material in the installation cavity.