Silencing device for heating and heat preservation tank
By introducing a silencer device and a stirring system into the heating insulation tank, the welding damage caused by high-temperature steam vibration is solved, and the stability and safety of the heating process are achieved.
Patent Information
- Application Number
- CN202421779849.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-07-26
AI Technical Summary
Existing high-temperature steam will cause strong vibration when entering the heated insulation tank with relatively low temperatures, resulting in the welding point that may be damaged by opening welding, thereby damaging the heating insulation tank.
A heating insulation tank silencer device is designed, including a silence chamber, sound absorption hole, guide block and exhaust through hole, which process high-temperature steam through sound absorption and guide discharge, and is equipped with a motor-driven agitator rod and temperature and pressure monitoring sensor to ensure the stability of the heating process.
It effectively reduces noise caused by steam vibration, prevents welding damage, improves heating efficiency and process stability, and ensures the safety and reliability of the heating insulation tank.
Smart Images

Figure CN223267487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating and heat preservation tank silencing equipment structure, in particular to a heating and heat preservation tank silencing device. Background Art
[0002] Heating and insulation tanks are equipment used for heating, insulation, sterilization or storage of water. Heating and insulation tanks have the advantages of energy saving, corrosion resistance, strong production capacity and easy cleaning. They are widely used in the dairy industry, food, pharmaceutical, chemical, beverage and other industrial sectors. When the heating and insulation tank is heated by steam, the high-temperature steam will generate strong vibration when entering the relatively low temperature heating and insulation tank. Therefore, a silencer is required to silence the heating and insulation tank.
[0003] After searching, the authorization announcement number CN209326406U discloses a water tank steam heating silencer, including a connecting flange, a guide pipe, a cover plate, a silencer pipe and a silencer chamber, the silencer pipe is embedded in the silencer chamber, the lower end surface is connected to the bottom of the silencer chamber, the upper end surface is connected to the guide pipe through the connecting flange, the side walls of the silencer pipe and the silencer chamber are evenly distributed with a plurality of through holes, the outer surface of the silencer pipe and the inner surface of the silencer chamber are evenly distributed with a plurality of partitions, the cover plate is embedded in the upper end surface of the silencer chamber, coaxially distributed with the silencer chamber and slidably connected to the inner surface of the silencer chamber, and an axial hole is provided on the cover plate, and is covered on the outer side of the guide pipe through the axial hole. The novel structure is simple, flexible and convenient to use, has good versatility, and a high degree of integration and modularization. It can effectively meet the efficiency of high-temperature steam heating operations for external media, prevent the occurrence of steam discharge pipeline blockage, and effectively reduce the noise generated by the vibration of the external medium and pipeline when steam is discharged from the pipeline, thereby greatly improving the stability and reliability of the steam heating operation.
[0004] However, when the existing high-temperature steam enters the relatively low-temperature heating and insulation tank, it will generate strong vibration. When the vibration lasts for a long time, the welding parts of the heating and insulation tank may be damaged, which makes the heating and insulation tank easy to be damaged. Therefore, the market is in urgent need of a heating and insulation tank silencer to solve these problems. Utility Model Content
[0005] The purpose of the utility model is to provide a silencer for a heating and insulation tank, so as to solve the problem proposed in the above background technology that when the existing high-temperature steam enters the interior of the heating and insulation tank with a relatively low temperature, strong vibration will be generated. When the vibration lasts for a long time, the welding parts of the heating and insulation tank may be damaged, thereby causing the heating and insulation tank to be easily damaged.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a heating and heat-insulating tank silencing device, comprising a heating and heat-insulating tank, a material discharge seat is provided at the lower end of the heating and heat-insulating tank, a sealed tank cover is installed above the heating and heat-insulating tank, a fixed flange seat is provided at the upper end of the sealed tank cover, a reducer is installed above the fixed flange seat, a motor is installed above the reducer, an exhaust seat is provided at one end of the fixed flange seat, a feeding seat is provided at the other end of the fixed flange seat, a connecting flange seat is provided at one end of the outer wall of the heating and heat-insulating tank, a silencer is installed at one end of the connecting flange seat, a silencer is provided inside the silencer, a sound-absorbing hole is provided inside one end of the sound-absorbing hole, a guide block is provided at one end of the sound-absorbing hole, and exhaust through holes are provided around the inner wall of the other end of the sound-absorbing chamber.
[0007] Preferably, a fixing seat is provided at the upper end of the heating and heat-insulating tank, and a mounting flange seat is provided at the lower end of the sealing tank cover, and the mounting flange seat and the fixing seat are fixedly connected by fixing bolts.
[0008] Preferably, a fixed foot is provided at the lower end of the reducer, and the fixed foot is fixedly connected to the fixed flange seat by mounting bolts. A rotating seat is installed below the reducer, and a stirring rod is installed below the rotating seat. The stirring rod and the rotating seat are fixedly connected by hexagonal screw 1, and a paddle is installed on the outside of the lower end of the stirring rod, and the paddle and the stirring rod are fixedly connected by hexagonal screw 2.
[0009] Preferably, a pressure monitoring gauge is installed at one end of the exhaust seat, and a control valve is installed above the exhaust seat.
[0010] Preferably, a flange fixing seat is provided at one end of the silencer, a fixing hole is provided inside the flange fixing seat, the flange fixing seat and the connecting flange seat are fixedly connected by connecting bolts, and the flange fixing seat is welded to the silencer.
[0011] Preferably, a plurality of sound-absorbing holes are provided, and the plurality of sound-absorbing holes are evenly distributed inside one end of the sound-absorbing chamber. The guide block and the sound-absorbing device are an integrated structure, and a plurality of exhaust holes are provided.
[0012] Preferably, a mounting seat is provided at the other end of the outer wall of the heating and heat-insulating tank, a temperature monitoring sensor is installed on one side of the mounting seat, and one end of the temperature monitoring sensor passes through the mounting seat and extends to the interior of the heating and heat-insulating tank.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. This type of heating and insulation tank silencer adds the slurry from the feeding seat into the interior of the heating and insulation tank, and then passes high-temperature steam from one side of the silencer. The high-temperature steam can initially perform sound absorption treatment through the sound-absorbing holes set inside the silencer chamber, and then guides the high-temperature steam airflow through the guide block. Finally, the high-temperature steam is discharged from the exhaust through-hole set into the interior of the heating and insulation tank, which can heat the slurry.
[0015] 2. This type of heating and insulation tank silencer turns on the motor to make the rotating seat drive the stirring rod to rotate, and the stirring rod can rotate the paddle, so that the slurry inside the heating and insulation tank can be conveniently stirred, which can improve the heating effect. During the heating process, the temperature inside the heating and insulation tank can be monitored by the installed temperature monitoring sensor, and the pressure inside the heating and insulation tank can be monitored by the pressure monitoring gauge. When the pressure is too high, the pressure is released by opening the control valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall front view of the utility model;
[0017] Figure 2 It is an overall cross-sectional view of the utility model;
[0018] Figure 3 This is a cross-sectional view of the silencer device of the present utility model;
[0019] Figure 4 For the utility model Figure 2 A partial enlarged view of area A.
[0020] In the figure: 1. Heating and insulation tank; 101. Fixing seat; 102. Unloading seat; 103. Connecting flange seat; 104. Mounting seat; 2. Sealing tank cover; 201. Mounting flange seat; 202. Fixing flange seat; 203. Exhaust seat; 204. Feeding seat; 3. Reducer; 301. Fixing foot; 4. Mounting bolt; 5. Motor; 6. Rotating seat; 7. Stirring rod; 8. Hexagonal screw 1; 9. Paddle; 10. Hexagonal screw 2; 11. Pressure monitoring gauge; 12. Control valve; 13. Silencer; 1301. Silence chamber; 1302. Sound-absorbing hole; 1303. Guide block; 1304. Exhaust through hole; 14. Flange fixing seat; 1401. Fixing hole; 15. Connecting bolt; 16. Temperature monitoring sensor; 17. Fixing bolt DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] See also Figure 1-4 , the utility model provides an embodiment: a heating and insulation tank silencer device, comprising a heating and insulation tank 1, a material discharge seat 102 is provided at the lower end of the heating and insulation tank 1, a sealed tank cover 2 is installed above the heating and insulation tank 1, a fixed flange seat 202 is provided at the upper end of the sealed tank cover 2, a reducer 3 is installed above the fixed flange seat 202, a motor 5 is installed above the reducer 3, an exhaust seat 203 is provided at one end of the fixed flange seat 202, a material feeding seat 204 is provided at the other end of the fixed flange seat 202, and a connecting flange seat 1 is provided at one end of the outer wall of the heating and insulation tank 1 03. A silencer 13 is installed at one end of the connecting flange seat 103. A silencer chamber 1301 is provided inside the silencer 13. A sound-absorbing hole 1302 is provided inside one end of the silencer chamber 1301. A guide block 1303 is provided at one end of the sound-absorbing hole 1302. Exhaust holes 1304 are provided around the inner wall of the other end of the silencer chamber 1301. It should be noted that in order to save space and highlight the innovative elements of this patent, such as the principle of silencer silencing, and the working principle and working process of the pressure monitoring gauge and temperature monitoring sensor, will not be repeated in this patent.
[0023] When in use, the slurry is added to the interior of the heating and insulation tank 1 from the feeding seat 204, and then high-temperature steam is introduced from the side of the silencer 13, so that the slurry can be heated. At the same time, by turning on the motor 5, the rotating seat 6 drives the stirring rod 7 to rotate, and the stirring rod 7 can make the paddle 9 rotate, so that the slurry inside the heating and insulation tank 1 can be conveniently stirred, which can improve the heating effect. During the heating process, the temperature inside the heating and insulation tank 1 can be monitored by the installed temperature monitoring sensor 16, and the pressure inside the heating and insulation tank 1 can be monitored by the pressure monitoring gauge 11. When the pressure is too high, the pressure is released by opening the control valve 12.
[0024] See also Figure 1 、 Figure 2 and Figure 4 A fixing seat 101 is provided at the upper end of the heating and heat preservation tank 1, and a mounting flange seat 201 is provided at the lower end of the sealing tank cover 2. The mounting flange seat 201 and the fixing seat 101 are fixedly connected by fixing bolts 17, which can conveniently install and fix the heating and heat preservation tank 1 and the sealing tank cover 2.
[0025] See also Figure 1 、 Figure 2 and Figure 4, a fixing foot 301 is provided at the lower end of the reducer 3, and the fixing foot 301 is fixedly connected to the fixed flange seat 202 by means of mounting bolts 4, a rotating seat 6 is installed below the reducer 3, a stirring rod 7 is installed below the rotating seat 6, the stirring rod 7 and the rotating seat 6 are fixedly connected by a hexagonal screw 8, a paddle 9 is installed on the outside of the lower end of the stirring rod 7, and the paddle 9 and the stirring rod 7 are fixedly connected by a hexagonal screw 10, which can conveniently install and fix the reducer 3 and the fixed flange seat 202, and can conveniently install the rotating seat 6 and the stirring rod 7, and can conveniently install and fix the paddle 9 and the stirring rod 7, and by turning on the motor 5, the rotating seat 6 drives the stirring rod 7 to rotate, and the paddle 9 can be rotated by the stirring rod 7, so that the slurry inside the heating and insulation tank 1 can be conveniently stirred.
[0026] See also Figure 1 、 Figure 2 and Figure 4 A pressure monitoring gauge 11 is installed at one end of the exhaust seat 203, and a control valve 12 is installed above the exhaust seat 203. The pressure inside the heating and insulation tank 1 can be monitored by the pressure monitoring gauge 11. When the pressure is too high, the pressure is released by opening the control valve 12.
[0027] See also Figure 2 、 Figure 3 and Figure 4 A flange fixing seat 14 is provided at one end of the silencer 13, and a fixing hole 1401 is provided inside the flange fixing seat 14. The flange fixing seat 14 and the connecting flange seat 103 are fixedly connected by connecting bolts 15. The flange fixing seat 14 and the silencer 13 are welded together, so that the flange fixing seat 14 and the connecting flange seat 103 can be easily installed and fixed.
[0028] See also Figure 3 There are several sound-absorbing holes 1302, which are evenly distributed inside one end of the sound-absorbing chamber 1301. The guide block 1303 and the silencer 13 are an integrated structure. There are several exhaust holes 1304. The sound-absorbing holes 1302 can absorb sound well, and the steam airflow can be guided by the guide block 1303, and then discharged through the exhaust holes 1304, so that the sound generated by the steam entering the heating and insulation tank 1 can be easily silenced.
[0029] See also Figure 1 and Figure 2A mounting seat 104 is provided at the other end of the outer wall of the heating and insulation tank 1, and a temperature monitoring sensor 16 is installed on one side of the mounting seat 104. One end of the temperature monitoring sensor 16 passes through the mounting seat 104 and extends to the interior of the heating and insulation tank 1. The temperature inside the heating and insulation tank 1 can be monitored through the temperature monitoring sensor 16.
[0030] Working principle: When in use, the slurry is added to the interior of the heating and insulation tank 1 from the feeding seat 204, and then the high-temperature steam is passed through the side of the silencer 13. The high-temperature steam can be initially sound-absorbing through the sound-absorbing holes 1302 set inside the silencer chamber 1301, and then the high-temperature steam airflow is guided by the guide block 1303. Finally, the high-temperature steam is discharged from the exhaust through-hole 1304 into the interior of the heating and insulation tank 1, so that the slurry can be heated. At the same time, by turning on the motor 5, the rotating seat 6 drives the stirring rod 7 to rotate, and the stirring rod 7 can make the paddle 9 rotate, so that the slurry inside the heating and insulation tank 1 can be conveniently stirred, which can improve the heating effect. During the heating process, the temperature inside the heating and insulation tank 1 can be monitored by the installed temperature monitoring sensor 16, and the pressure inside the heating and insulation tank 1 can be monitored by the pressure monitoring gauge 11. When the pressure is too high, the pressure is released by opening the control valve 12.
[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A heating and heat preservation tank silencing device, comprising a heating and heat preservation tank (1), characterized in that: The lower end of the heating and heat preservation tank (1) is provided with a material discharge seat (102), the upper end of the heating and heat preservation tank (1) is provided with a sealed tank cover (2), the upper end of the sealed tank cover (2) is provided with a fixed flange seat (202), the upper end of the fixed flange seat (202) is provided with a reducer (3), the upper end of the reducer (3) is provided with a motor (5), one end of the fixed flange seat (202) is provided with an exhaust seat (203), and the other end of the fixed flange seat (202) is provided with a material feeding seat (204). ), a connecting flange seat (103) is provided at one end of the outer wall of the heating and heat preservation tank (1), a silencer (13) is installed at one end of the connecting flange seat (103), a silencer chamber (1301) is provided inside the silencer (13), a sound-absorbing hole (1302) is provided inside one end of the silencer chamber (1301), a guide block (1303) is provided at one end of the sound-absorbing hole (1302), and exhaust holes (1304) are provided around the inner wall of the other end of the silencer chamber (1301).
2. The silencing device for a heating and heat-insulating tank according to claim 1, characterized in that: The upper end of the heating and heat-insulating tank (1) is provided with a fixing seat (101), and the lower end of the sealing tank cover (2) is provided with a mounting flange seat (201), and the mounting flange seat (201) and the fixing seat (101) are fixedly connected by fixing bolts (17).
3. The silencing device for a heating and heat-insulating tank according to claim 1, characterized in that: The lower end of the reducer (3) is provided with a fixed foot (301), and the fixed foot (301) is fixedly connected to the fixed flange seat (202) by means of a mounting bolt (4). A rotating seat (6) is installed below the reducer (3), and a stirring rod (7) is installed below the rotating seat (6). The stirring rod (7) and the rotating seat (6) are fixedly connected by means of a hexagonal screw (8). A paddle (9) is installed outside the lower end of the stirring rod (7), and the paddle (9) and the stirring rod (7) are fixedly connected by means of a hexagonal screw (10).
4. The silencing device for a heating and heat-insulating tank according to claim 1, characterized in that: A pressure monitoring gauge (11) is installed at one end of the exhaust seat (203), and a control valve (12) is installed above the exhaust seat (203).
5. The silencing device for a heating and heat-insulating tank according to claim 1, characterized in that: A flange fixing seat (14) is provided at one end of the silencer (13), a fixing hole (1401) is provided inside the flange fixing seat (14), the flange fixing seat (14) and the connecting flange seat (103) are fixedly connected via connecting bolts (15), and the flange fixing seat (14) and the silencer (13) are welded together.
6. The silencing device for a heating and heat-insulating tank according to claim 1, characterized in that: There are a plurality of sound-absorbing holes (1302), which are evenly distributed inside one end of the muffler chamber (1301). The guide block (1303) and the muffler device (13) are an integrated structure. There are a plurality of exhaust holes (1304).
7. The silencing device for a heating and heat-insulating tank according to claim 1, characterized in that: A mounting seat (104) is provided at the other end of the outer wall of the heating and heat-insulating tank (1), a temperature monitoring sensor (16) is installed on one side of the mounting seat (104), and one end of the temperature monitoring sensor (16) passes through the mounting seat (104) and extends into the interior of the heating and heat-insulating tank (1).
Citation Information
Patent Citations
Steam heating silencer for water tank
CN209326406U