Mask solution vacuum emulsifying machine

By adding rotating components and lifting components in the vacuum emulsifier, the automated dumping and stirring functions are achieved, and the problem of low human dumping efficiency in the prior art is solved, production efficiency and solution uniformity are improved, and operation safety and equipment automation are ensured.

CN223276163UActive Publication Date: 2025-08-29SHANTOU YIZHONG TRADING CO LTD
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Patent Information

Application Number
CN202422540553.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-29
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing vacuum emulsifiers require manual rotation of the mechanical shaft or manually pulling the emulsifier pan when pouring the solution, resulting in inefficient use and fatigue of the operator, affecting production efficiency.

Method used

The rotating assembly is added to connect the material barrel, combining the lifting assembly and the stirring assembly to realize automated pouring and stirring functions, including motor-driven rotation, hydraulic control and vacuum pump coordination to ensure solution uniformity and stability.

Benefits of technology

It realizes automatic dumping of solutions, improves production efficiency, reduces physical expenditure, ensures uniformity and stability of mask solutions, and improves operational safety and automation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mask solution vacuum emulsifying machine in the field of vacuum emulsifying machines, which comprises a base, a support and a control cabinet are respectively mounted on two sides of the base, a lifting component and a rotating component are arranged in the control cabinet, and a control component connected with the lifting component and the rotating component is arranged on one side of the control cabinet. A material barrel connected with the rotating assembly is installed between the control cabinet and the support, a supporting plate connected with the lifting assembly is arranged at the upper end of the control cabinet, a barrel cover matched with the material barrel is installed at one end of the supporting plate, a stirring assembly is installed on the barrel cover, and a vacuum pump connected with the barrel cover is installed on the supporting plate. According to the utility model, the rotating component is matched with the charging basket, so that the function of automatically pouring a material mask solution is realized. And through cooperation of the lifting assembly and the supporting plate, the barrel cover can automatically ascend and descend, and rapid opening and sealing of the material barrel are achieved. And through cooperation of the stirring assembly and the vacuum pump, the mask solution in the material barrel is fully stirred and emulsified, and the uniformity and stability of the mask solution are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of vacuum emulsifying machines, in particular to a vacuum emulsifying machine for facial mask solutions. Background Art

[0002] In facial mask manufacturing, the solution is a crucial component, not only influencing the mask's texture and effectiveness but also directly impacting its stability and safety. Therefore, the solution processing process requires extremely stringent procedures to ensure the quality of the final product. To ensure thorough mixing of the solution's ingredients and achieve the desired emulsification effect, the use of a vacuum emulsifier is particularly important. Its unique design effectively reduces bubbles in the solution and improves emulsification efficiency. Under vacuum, volatile components in the solution are effectively removed, thus avoiding quality issues associated with residual volatile components. Furthermore, the vacuum emulsifier's stirring and scraping functions ensure uniform dispersion of solid particles in the solution, preventing particle aggregation and ensuring a smooth, even texture for the mask.

[0003] While existing vacuum emulsifiers can process emulsified solutions, they lack a rotating assembly, requiring manual rotation of the mechanical shaft or manual pulling of the emulsifying pot to pour the solution. This results in low efficiency and can easily cause operator fatigue, thus impacting product production efficiency. Therefore, the present invention proposes an automated vacuum emulsifier for facial mask solutions. Summary of the Invention

[0004] The utility model provides a facial mask solution vacuum emulsifying machine, which solves the problem of needing manpower to rotate a mechanical shaft or manually pulling an emulsifying pot to achieve the pouring work when pouring the solution by adding a rotating component connected to a material barrel.

[0005] The purpose of this utility model is achieved by the following methods:

[0006] A facial mask solution vacuum emulsifier includes a base, with a bracket and a control cabinet installed on both sides of the base respectively. A lifting component and a rotating component are provided in the control cabinet, and a control component electrically connected to the lifting component and the rotating component is provided on one side of the control cabinet. A material barrel connected to and cooperated with the rotating component is installed between the control cabinet and the bracket, a support plate connected to and cooperated with the lifting component is provided at the upper end of the control cabinet, a barrel cover matched with the material barrel is installed at one end of the support plate, a stirring component is installed on the barrel cover, and a vacuum pump connected to and cooperated with the barrel cover is installed on the support plate.

[0007] Furthermore, the rotating assembly includes a motor frame and a rotating motor installed in the control cabinet, one end of the rotating motor is provided with a connecting piece, and the barrel is provided with a connecting shaft that cooperates with the connecting piece.

[0008] Furthermore, the stirring assembly includes a first rotating shaft and a second rotating shaft, the first rotating shaft is transmitted to the second rotating shaft through a planetary gear set, a homogenizing blade is provided at one end of the first rotating shaft, and the second rotating shaft is provided with a knife sleeve that cooperates with the homogenizing blade, and a stirring plate and a rotatable scraper plate are installed on the outer side of the second rotating shaft.

[0009] Furthermore, the planetary gear set includes a sun gear, planet gears, a planet carrier and an outer ring gear, the sun gear and the planet carrier are installed at one end of the first rotating shaft, the planet gears are arranged around one end of the planet carrier, and the outer ring gear is fixedly installed at one end of the second rotating shaft.

[0010] Furthermore, a support frame for mounting the scraper plate is provided on the outer side of the second rotating shaft, and the scraper plate is provided with a mounting seat that cooperates with the support frame.

[0011] Furthermore, a limiting block is provided at one end of the first rotating shaft, and the homogenizing blade is provided with a limiting groove that cooperates with the limiting block.

[0012] Furthermore, a water supply pipe and a feed supply pipe connected to and cooperating with the barrel cover are provided through one side of the support plate.

[0013] Furthermore, the water supply pipe and the feed supply pipe are both provided with solenoid valves electrically connected to the control component.

[0014] The beneficial effects of this utility model include: the cooperation of the rotating assembly and the material barrel enables the automatic pouring of the facial mask solution. Furthermore, the cooperation of the lifting assembly and the support plate enables the barrel lid to automatically rise and fall, achieving rapid opening and sealing of the material barrel. Furthermore, the cooperation of the stirring assembly and the vacuum pump ensures that the facial mask solution in the material barrel is fully stirred and emulsified, ensuring the uniformity and stability of the facial mask solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of a vacuum emulsifying machine for facial mask solution according to the present invention;

[0016] Figure 2 This is a first cross-sectional view of a vacuum emulsifying machine for facial mask solution according to the present invention;

[0017] Figure 3 This is a second cross-sectional view of a vacuum emulsifying machine for facial mask solution according to the present invention;

[0018] Figure 4 for Figure 2 A is an enlarged schematic diagram;

[0019] Figure 5 This is a partial cross-sectional view of a vacuum emulsifying machine for facial mask solution according to the present invention;

[0020] Figure 6 This is a structural diagram of the middle material barrel of the utility model;

[0021] Figure 7 It is a partial enlarged view of the first rotating shaft in the present utility model;

[0022] Figure 8 This is a schematic diagram of the structure of the homogenizing blade in the present invention;

[0023] Figure 9 This is a schematic diagram of the structure of the knife sheath in the utility model;

[0024] The reference numerals in the figure are: 1-base, 2-bracket, 3-control cabinet, 4-lifting assembly, 5-control assembly, 6-barrel, 7-support plate, 8-barrel cover, 9-vacuum pump, 10-motor frame, 11-rotating motor, 12-connecting piece, 13-connecting shaft, 14-first rotating shaft, 15-second rotating shaft, 16-homogenizing blade, 17-knife sleeve, 18-stirring plate, 19-scraper plate, 20-sun gear, 21-planetary gear, 22-planetary frame, 23-outer ring gear, 24-support frame, 25-mounting seat, 26-limiting block, 27-limiting groove, 28-water supply pipe, 29-feeding pipe, 30-solenoid valve. DETAILED DESCRIPTION

[0025] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0026] In this embodiment, refer to Figures 1-9The invention relates to a facial mask solution vacuum emulsifying machine, comprising a base 1, with a bracket 2 and a control cabinet 3 mounted on either side of the base 1. The control cabinet 3 is provided with a lifting assembly 4 and a rotating assembly. A control assembly 5 electrically connected to the lifting assembly 4 and the rotating assembly is mounted on one side of the control cabinet 3. A material barrel 6 connected to and coordinated with the rotating assembly is mounted between the control cabinet 3 and the bracket 2. The material barrel 6 is rotatably mounted between the control cabinet 3 and the bracket 2 by the cooperation of rotating shafts and bearings on both sides. A support plate 7 connected to and coordinated with the lifting assembly 4 is mounted on the upper end of the control cabinet 3. The lifting assembly 4 is composed of two mutually parallel hydraulic cylinders. A slidable hydraulic rod is mounted in the hydraulic cylinder. A fixing plate connected to the support plate 7 is mounted on the hydraulic rod. The fixing plate firmly presses the support plate 7 by the cooperation of bolts and nuts, so that the support plate 7 can slide up and down as the hydraulic rod is raised and lowered. A barrel cover 8 is mounted on one end of the support plate 7 to cooperate with the material barrel 6. The barrel cover 8 is mounted on the stirring assembly. A vacuum pump 9 connected to and coordinated with the barrel cover 8 is mounted on the support plate 7.

[0027] By cooperating with the rotating assembly and the material barrel 6, the material barrel 6 is driven to rotate automatically, realizing the function of automatically pouring the material mask solution and resetting, thereby improving production efficiency while reducing physical effort. And by cooperating with the lifting assembly 4 and the support plate 7, the bucket cover 8 can automatically rise and fall with the support plate 7, realizing the rapid opening and sealing of the material barrel 6. When the bucket cover 8 moves downward, it drives the stirring assembly to insert into the material barrel 6 and squeeze the sealing ring on the bucket cover 8 to achieve a sealing effect. Then, by cooperating with the stirring assembly and the vacuum pump 9, the facial mask solution in the material barrel 6 is fully stirred and emulsified, ensuring the uniformity and stability of the facial mask solution.

[0028] In this embodiment, the control assembly 5 includes a display screen and operating buttons, which enable precise control of the lifting assembly 4, the rotating assembly, and the stirring assembly. A corresponding emergency stop button is also provided to immediately cut off the power supply upon detecting an abnormality, ensuring operator safety. The display screen displays the operating status of the equipment in real time, including key parameters such as current temperature, pressure, and speed, ensuring that the operator can always understand the working status of the equipment.

[0029] The rotating assembly includes a motor frame 10 and a rotating motor 11 installed in the control cabinet 3. The rotating motor 11 is installed in the control cabinet 3 through the motor frame 10. A connector 12 is provided at one end of the rotating motor 11, and the material barrel 6 is provided with a connecting shaft 13 that cooperates with the connector 12. The connecting member 12 can be connected to the connecting shaft 13 by means of a coupling, a belt, a gear, etc. In this embodiment, a coupling is used to connect the connecting shaft 13. The use of the coupling not only reduces the vibration of the equipment during operation, but also improves the transmission efficiency, thereby ensuring the smooth rotation of the material barrel 6 and the accuracy of repeated positioning.

[0030] like Figure 2 As shown, the mixing assembly includes a first rotating shaft 14 and a second rotating shaft 15, which are driven by a planetary gear set. A homogenizing blade 16 is mounted on one end of the first rotating shaft 14, and a blade holder 17 is mounted on the second rotating shaft 15 to mate with the homogenizing blade 16. A stirring plate 18 and a rotatable scraper plate 19 are mounted on the outside of the second rotating shaft 15. A motor is connected to the upper end of the first rotating shaft 14, which simultaneously rotates the first rotating shaft 14 at high speed and, through the planetary gear set, drives the second rotating shaft 15 in counter-rotation, achieving efficient mixing and dispersion of the materials. The high-speed rotation of the homogenizing blade 16 and the blade holder 17 effectively disintegrates the solid particles in the solution, improving the homogenization of the material. The design of the stirring plate 18 and scraper plate 19 ensures that the materials are fully contacted and mixed during the mixing process. The rotation of the scraper plate 19 prevents the materials from adhering to the inner wall of the mixing barrel, ensuring uniform and clean mixing. This improves the quality of the solution.

[0031] like Figure 4 、 Figure 5 As shown, the planetary gear set includes a sun gear 20, planetary gears 21, a planetary carrier 22, and an outer ring gear 23. The sun gear 20 and planetary carrier 22 are mounted on one end of the first rotating shaft 14, the planetary gears 21 are arranged around one end of the planetary carrier 22, and the outer ring gear 23 is fixedly mounted on one end of the second rotating shaft 15. The rotation of the sun gear 20 drives the planetary gears 21 on the planetary carrier 22 to rotate synchronously, and the planetary gears 21 engage with the outer ring gear 23, thereby achieving power transmission between the first rotating shaft 14 and the second rotating shaft 15. The outer side of the second rotating shaft 15 is provided with a support frame 24 for mounting the scraper plate 19. The support frame 24 is fixed to the second rotating shaft 15 by bolts and nuts. The scraper plate 19 is provided with a mounting seat 25 that cooperates with the support frame 24. The mounting seat 25 is provided with a waist-shaped hole, which allows the scraper plate 19 to adjust its angle while keeping close to the inner wall of the barrel 6.

[0032] Furthermore, a stop block 26 is provided at one end of the first rotating shaft 14, and a stop slot 27 is provided on the homogenizing blade 16 for cooperating with the stop block 26. The cooperation between the stop block 26 and the stop slot 27 ensures that the homogenizing blade 16 remains stable during rotation, preventing it from deflecting or vibrating at high speeds, thereby ensuring a smooth mixing process and a homogenizing effect.

[0033] A water supply pipe 28 and a feed pipe 29 are provided on one side of the support plate 7 to connect with the barrel cover 8. The design of the water supply pipe 28 and the feed pipe 29 eliminates the need for manual addition of water and raw materials, thereby improving the degree of automation of the mixing process. This design not only reduces the workload of the operator, but also ensures the accurate ratio of raw materials and water, thereby improving the quality and consistency of the product. In addition, the water supply pipe 28 and the feed pipe 29 are both provided with a solenoid valve 30 electrically connected to the control component 5. Through the control of the solenoid valve 30, the amount of water and raw materials added can be precisely adjusted to ensure that the ratio during the mixing process always meets the set standards. In addition, the solenoid valve 30 has a fast response speed and can adjust the flow rate according to real-time feedback, further improving the mixing efficiency and mixing uniformity.

[0034] The beneficial effects of the present invention are as follows: the cooperation between the rotating assembly and the material barrel 6 realizes the function of automatically pouring the material mask solution. The cooperation between the lifting assembly 4 and the support plate 7 enables the barrel lid 8 to automatically rise and fall, realizing the rapid opening and sealing of the material barrel 6. The cooperation between the stirring assembly and the vacuum pump 9 ensures that the facial mask solution in the material barrel 6 is fully stirred and emulsified, ensuring the uniformity and stability of the facial mask solution.

[0035] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.

Claims

1. A facial mask solution vacuum emulsifier, characterized in that, The invention comprises a base (1), a bracket (2) and a control cabinet (3) are respectively installed on both sides of the base (1), a lifting assembly (4) and a rotating assembly are arranged in the control cabinet (3), a control assembly (5) electrically connected to the lifting assembly (4) and the rotating assembly is arranged on one side of the control cabinet (3), a material barrel (6) connected and matched with the rotating assembly is arranged between the control cabinet (3) and the bracket (2), a support plate (7) connected and matched with the lifting assembly (4) is arranged at the upper end of the control cabinet (3), a barrel cover (8) matched with the material barrel (6) is arranged at one end of the support plate (7), a stirring assembly is arranged on the barrel cover (8), and a vacuum pump (9) connected and matched with the barrel cover (8) is arranged on the support plate (7).

2. A facial mask solution vacuum emulsifier according to claim 1, characterized in that: The rotating assembly includes a motor frame (10) and a rotating motor (11) installed in the control cabinet (3); one end of the rotating motor (11) is provided with a connecting piece (12); and the material barrel (6) is provided with a connecting shaft (13) that cooperates with the connecting piece (12).

3. A facial mask solution vacuum emulsifier according to claim 1, characterized in that: The stirring assembly comprises a first rotating shaft (14) and a second rotating shaft (15), wherein the first rotating shaft (14) is coupled with the second rotating shaft (15) through a planetary gear set, a homogenizing blade (16) is provided at one end of the first rotating shaft (14), and a blade sleeve (17) is provided for cooperating with the homogenizing blade (16), and a stirring plate (18) and a rotatable scraper plate (19) are installed on the outer side of the second rotating shaft (15).

4. A facial mask solution vacuum emulsifier according to claim 3, characterized in that: The planetary gear set includes a sun gear (20), planetary gears (21), a planetary carrier (22) and an outer ring gear (23); the sun gear (20) and the planetary carrier (22) are mounted on one end of the first rotating shaft (14); the planetary gears (21) are arranged around one end of the planetary carrier (22); and the outer ring gear (23) is fixedly mounted on one end of the second rotating shaft (15).

5. A facial mask solution vacuum emulsifying machine according to claim 3, characterized in that: A support frame (24) for mounting the scraper plate (19) is provided on the outer side of the second rotating shaft (15), and the scraper plate (19) is provided with a mounting seat (25) that cooperates with the support frame (24).

6. A facial mask solution vacuum emulsifier according to claim 3, characterized in that: A limiting block (26) is provided at one end of the first rotating shaft (14), and the homogenizing blade (16) is provided with a limiting groove (27) that cooperates with the limiting block (26).

7. A facial mask solution vacuum emulsifier according to claim 1, characterized in that: A water supply pipe (28) and a feed pipe (29) are provided through one side of the support plate (7) and are connected to and matched with the barrel cover (8).

8. A facial mask solution vacuum emulsifier according to claim 7, characterized in that: The water supply pipe (28) and the feed supply pipe (29) are both provided with a solenoid valve (30) electrically connected to the control component (5).