Flexible film feeding and discharging device

Through the design of the flexible film loading and unloading device, the combination of unwinding parts, guide rails and winding parts, combined with the drive parts and the detection parts, the serpentine and tension problems of the flexible film during the loading and unloading process are solved, achieving efficient transmission and high yield.

CN223280292UActive Publication Date: 2025-08-29WUHAN XINLIKE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422601082.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-29
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the loading and unloading of flexible films, snake-shaped phenomena and uneven edge problems are prone to occur, and the inappropriate tension during material collection and discharge leads to deformation of the film, and the yield is low.

Method used

The flexible film loading and unloading device is adopted, including the unwinding part, guide rail and coiling part. Through the combination of the drive part, the upper machine and the detection part, the transmission process of the flexible film is controlled, the control part and the detection part are set to adjust the tension, and the position of the flexible film is corrected in real time to prevent snake shape and edge aberrations.

Benefits of technology

Effectively avoid serpentine phenomena and irregular edges of flexible films during transmission, ensure the yield rate, prevent film deformation by real-time detection and control of tension, and improve the quality of finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flexible film feeding and discharging device, which belongs to the technical field of impressing devices and comprises an unwinding piece, a first guide rail, a second guide rail and a winding piece which are sequentially arranged along the production direction, and a flexible film is unwound by the unwinding piece and wound by the winding piece and passes through the surfaces of the first guide rail and the second guide rail. The winding piece is connected with a driving piece, and the driving piece can drive the winding piece to rotate. The first guide rail is connected with a first upper computer, and the first upper computer can control the first guide rail to move. The second guide rail is connected with a second upper computer, and the second upper computer can control the second guide rail to move. According to the flexible thin film feeding and discharging device, the upper computer and the guide rail are arranged to control the conveying process of the flexible thin film, it is guaranteed that the snakelike phenomenon or the situation that the edges are uneven when the flexible thin film enters the next working procedure is avoided, and the flexible thin film feeding and discharging device can be better used for various scenes.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stamping devices, and in particular relates to a flexible film loading and unloading device. Background Art

[0002] When embossing or performing other processes on a flexible film, it is usually necessary to load and unload the flexible film to facilitate subsequent processes and to recycle the processed flexible film.

[0003] However, during the loading and unloading process, the flexible film may snake or have uneven edges when entering the next process. In addition, improper tension during unwinding and rewinding may cause the flexible film to deform, resulting in unsuitable finished products and low yield rates. Utility Model Content

[0004] In response to one or more of the above-mentioned defects or improvement needs of the prior art, the utility model provides a flexible film loading and unloading device, which can control the tension of the material being reeled in and unreeled, and preset the operation process of the flexible film, to ensure that the flexible film can undergo other processes and improve the yield rate.

[0005] To achieve the above-mentioned object, the present invention provides a flexible film loading and unloading device, which comprises an unwinding member, a first guide rail, a second guide rail, and a rewinding member arranged in sequence along a production direction. The flexible film is unwound by the unwinding member and rewinded by the rewinding member, and the flexible film passes over the surfaces of the first guide rail and the second guide rail.

[0006] The winding member is connected to a driving member, and the driving member can drive the winding member to rotate;

[0007] The first guide rail is connected to a first host computer, and the first host computer is capable of controlling the movement of the first guide rail;

[0008] The second guide rail is connected to a second host computer, and the second host computer can control the movement of the second guide rail.

[0009] As a further improvement of the present invention, the first guide rail is also connected to a first detection component for detecting the position of the flexible film on the first guide rail. The first detection component is electrically connected to the first host computer, and the first detection component transmits the detected data to the first host computer.

[0010] As a further improvement of the present invention, the second guide rail is also connected to a second detection component for detecting the position of the flexible film on the second guide rail. The second detection component is electrically connected to the second host computer, and the second detection component transmits the detected data to the second host computer.

[0011] As a further improvement of the present invention, the unwinding member is connected to a first control member, and the first control member can control the unwinding tension of the unwinding member.

[0012] As a further improvement of the present invention, the unwinding member is also connected to a third detection member, which is electrically connected to the first control member. The third detection member is used to detect the number of rotations of the unwinding member and transmit the detected data to the first control member.

[0013] As a further improvement of the present invention, the winding member is further connected to a second control member, and the second control member can control the winding tension of the winding member.

[0014] As a further improvement of the present invention, the winding member is also connected to a fourth detection member, which is electrically connected to the second control member. The fourth detection member is used to detect the number of rotations of the winding member and transmit the detected data to the second control member.

[0015] As a further improvement of the present invention, the first control member and the second control member adopt magnetic powder clutches.

[0016] As a further improvement of the present invention, it further includes a first mounting member and a first steering member, wherein the first steering member is mounted on the first mounting member, and the first steering member is located on a side of the first guide rail away from the unwinding member.

[0017] As a further improvement of the present invention, it further includes a second mounting member and a second steering member, wherein the second steering member is mounted on the second mounting member, and the second steering member is located on a side of the second guide rail away from the winding member.

[0018] The above-mentioned improved technical features can be combined with each other as long as they do not conflict with each other.

[0019] In general, the above technical solutions conceived by the present invention have the following beneficial effects compared with the prior art:

[0020] (1) The flexible film loading and unloading device of the present invention controls the transmission process of the flexible film by setting up an upper computer and a guide rail to ensure that it does not have a serpentine phenomenon or uneven edges when entering the next process, and can be better used in various scenarios.

[0021] (2) The flexible film loading and unloading device of the present invention can control the tension of the flexible film during loading and unloading by arranging a control part and a detection part, thereby preventing the flexible film from being deformed during transportation. The detection part also arranged can better enable the host computer and the guide rail to control the transmission process of the flexible film, ensuring good transmission.

[0022] (3) The flexible film loading and unloading device of the present invention can prevent the flexible film from snaking during transportation or having uneven edges when entering the next process. At the same time, a detection component is provided to detect the current position of the flexible film in real time, and can provide real-time feedback to the host computer for real-time correction. In addition, a control component is provided to control the tension of the flexible film during loading and unloading, thereby preventing the flexible film from deforming during transportation. The present invention has good practical value and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 Schematic diagram of the unwinding member and the first guide rail of the flexible film loading and unloading device in the embodiment of the present utility model;

[0025] Figure 2 Schematic diagram of the winding member and the second guide rail of the flexible film loading and unloading device in the embodiment of the present utility model;

[0026] In all the drawings, the same reference numerals represent the same technical features, specifically:

[0027] 1. Unwinding member; 2. First guide rail; 3. Second guide rail; 4. Rewinding member; 5. Driving member; 6. First host computer; 7. Second host computer; 8. First steering member; 9. Second mounting member; 10. Second steering member. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0031] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0032] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0033] Example:

[0034] See also Figures 1 and 2The flexible film loading and unloading device in a preferred embodiment of the present invention includes an unwinding member 1, a first guide rail 2, a second guide rail 3, and a rewinding member 4, which are sequentially arranged along the production direction. The flexible film is unwound by the unwinding member 1 and rewound by the rewinding member 4, and the flexible film passes over the surfaces of the first guide rail 2 and the second guide rail 3. It can be understood that the flexible film is initially received and unwound by the unwinding member 1, passes through the first guide rail 2 and various process steps, passes through the second guide rail 3, and is finally rewound by the rewinding member 4.

[0035] Among them, such as Figure 2 As shown, in a preferred embodiment, the winding element 4 is connected to a driving element 5, which is capable of driving the winding element 4 to rotate. In a specific implementation, the driving element 5 can be a drive motor capable of driving the winding element 4 to rotate, without further limitation. It is understood that when the driving element 5 drives the winding element 4 to rotate, the winding element 4 can drive the flexible film wound thereon to move, thereby driving the unwinding element 1 connected to the other end of the flexible film to rotate, thereby achieving unwinding of the unwinding element 1, forming a winding and unwinding cycle.

[0036] During specific implementation, both the winding member 4 and the unwinding member 1 can use hand-expanding shafts, and limit members are connected on both sides to achieve the storage of the flexible film. In the preferred embodiment, the unwinding member 1 is connected to a first control member, and the first control member can control the unwinding tension of the unwinding member 1. Similarly, the winding member 4 is also connected to a second control member, and the second control member can control the winding tension of the winding member 4. Preferably, in the preferred embodiment, the first control member and the second control member adopt magnetic powder clutches. It can be understood that the magnetic powder clutch is a relatively mature technology, and the effect of controlling the tension can be achieved by selecting an existing magnetic powder clutch. The magnetic powder clutch can perform PID control (i.e., proportional-integral-derivative control) by setting data such as the roll diameter, film thickness, and magnetic powder force in advance to ensure that the tension of the flexible film remains constant during continuous operation.

[0037] On this basis, in a preferred embodiment, the unwinding member 1 is also connected to a third detection member, which is electrically connected to the first control member. The third detection member is used to detect the number of rotations of the unwinding member 1 and transmit the detected data to the first control member. Similarly, in a preferred embodiment, the winding member 4 is also connected to a fourth detection member, which is electrically connected to the second control member. The fourth detection member is used to detect the number of rotations of the winding member 4 and transmit the detected data to the second control member. In specific implementation, both the third detection member and the fourth detection member can be selected from sensors that can detect the number of rotations of the unwinding member 1 and the winding member 4, and no excessive restrictions are imposed here. The magnetic powder clutch, based on the setting of the roll diameter, film thickness, and magnetic powder force, combines the sensor to monitor the number of rotations for PID control, so that the tension can be kept constant during continuous operation.

[0038] Further, if Figure 1 As shown, in a preferred embodiment, the first guide rail 2 is connected to a first host computer 6, and the first host computer 6 can control the movement of the first guide rail 2. It is understandable that in a specific implementation, the first guide rail 2 may include a driving device and two movable rollers provided at both ends, and the driving device drives the movable rollers to rotate so that the flexible film passing through the first guide rail 2 is moved by the first guide rail 2. Among them, the first host computer 6 can use a deviation corrector, which is an existing mature technology, or any existing device that can control the first guide rail 2, without making too many restrictions here. Pre-settings can be made in advance on the first host computer 6 so that the flexible film always passes through a preset position to prevent the flexible film from serpentine or uneven edges when entering the next process.

[0039] On this basis, in a preferred embodiment, the first guide rail 2 is further connected to a first detection element for detecting the position of the flexible film on the first guide rail 2. The first detection element is electrically connected to the first host computer 6 and transmits the detected data to the first host computer 6. In a specific implementation, the first detection element can be a side edge sensor that can detect the current position of the film in real time and provide real-time feedback to the first host computer 6, allowing the first host computer 6 to perform real-time deviation correction, ensuring that the flexible film does not move arbitrarily while passing through the first guide rail 2 and cannot enter the next process correctly.

[0040] Similarly, if Figure 2 As shown, in a preferred embodiment, the second guide rail 3 is connected to a second host computer 7, and the second host computer 7 is capable of controlling the movement of the second guide rail 3. It is understandable that, in a specific implementation, the second guide rail 3 may include a driving device and two movable rollers provided at both ends, and the driving device drives the movable rollers to rotate so that the flexible film passing through the second guide rail 3 is moved by the second guide rail 3. Among them, the second host computer 7 can also use a deviation corrector, which is an existing mature technology, or any existing device capable of controlling the second guide rail 3 can be selected, and no excessive restrictions are imposed here. Pre-settings can be made in advance on the second host computer 7 so that the flexible film always passes through a preset position to prevent the flexible film from snaking or having uneven edges when entering the next process.

[0041] On this basis, in a preferred embodiment, the second guide rail 3 is further connected to a second detection element for detecting the position of the flexible film on the second guide rail 3. The second detection element is electrically connected to the second host computer 7 and transmits the detected data to the second host computer 7. In a specific implementation, the second detection element can be a side edge sensor that can detect the current position of the film in real time and provide real-time feedback to the second host computer 7, allowing the second host computer 7 to perform real-time deviation correction, ensuring that the flexible film does not move arbitrarily while passing through the second guide rail 3 and fail to enter the next process correctly.

[0042] In addition, in the preferred embodiment, the flexible film loading and unloading device also includes a first mounting member and a first steering member 8. The unwinding member 1 and the first guide rail 2 can be installed on the first mounting member according to actual conditions, or the unwinding member 1 and the first guide rail 2 can be directly connected to the site where the device is located. Adjustments can be made according to actual conditions, and no excessive restrictions are imposed here. The first steering member 8 is installed on the first mounting member. The first steering member 8 can optionally use a steering roller. Its installation on the first mounting member is conducive to subsequent connection with the site, and the first steering member 8 itself is also more stable. The first steering member 8 is located on the side of the first guide rail 2 away from the unwinding member 1, that is, the flexible film is turned through the first steering member 8 after coming out of the first guide rail 2, so that subsequent process processing can be better performed.

[0043] Similarly, in the preferred embodiment, the flexible film loading and unloading device also includes a second mounting member 9 and a second steering member 10. The second steering member 10 is mounted on the second mounting member 9 and is located on the side of the second guide rail 3 away from the winding member 4. The winding member 4 and the second guide rail 3 can both be mounted on the second mounting member 9 according to actual conditions, or the winding member 4 and the second guide rail 3 can be directly connected to the site where the device is located. Adjustments can be made according to actual conditions and are not subject to excessive restrictions. The second steering member 10 is mounted on the second mounting member 9. The second steering member 10 can optionally use a steering roller. Its installation on the second mounting member 9 facilitates subsequent connection with the site, and the second steering member 10 itself is also more stable. The second steering member 10 is set at the position where the flexible film comes out of the previous process and does not need to enter the second guide rail 3 and be wound by the winding member 4. In this way, it can be turned through the second steering member 10 as needed after processing, thereby enabling better winding.

[0044] The flexible film loading and unloading device of this utility model can prevent the flexible film from snaking during transportation or having uneven edges when entering the next process. A detection component is provided to detect the current position of the flexible film in real time, providing real-time feedback to the host computer for real-time correction. Furthermore, a control component is provided to control the tension of the flexible film during loading and unloading, preventing deformation of the flexible film during transportation. The utility model has excellent practical value and application prospects.

[0045] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A flexible film loading and unloading device, characterized in that: It includes an unwinding member, a first guide rail, a second guide rail and a rewinding member arranged in sequence along the production direction, the flexible film is unwound by the unwinding member, and is rewound by the rewinding member, and the flexible film passes through the surfaces of the first guide rail and the second guide rail; The winding member is connected to a driving member, and the driving member can drive the winding member to rotate; The first guide rail is connected to a first host computer, and the first host computer is capable of controlling the movement of the first guide rail; The second guide rail is connected to a second host computer, and the second host computer can control the movement of the second guide rail.

2. The flexible film loading and unloading device according to claim 1, characterized in that: The first guide rail is further connected to a first detection member for detecting the position of the flexible film on the first guide rail. The first detection member is electrically connected to the first host computer, and the first detection member transmits the detected data to the first host computer.

3. The flexible film loading and unloading device according to claim 1, characterized in that: The second guide rail is further connected to a second detection member for detecting the position of the flexible film on the second guide rail. The second detection member is electrically connected to the second host computer, and the second detection member transmits the detected data to the second host computer.

4. The flexible film loading and unloading device according to claim 1, characterized in that: The unwinding member is connected to a first control member, and the first control member can control the unwinding tension of the unwinding member.

5. The flexible film loading and unloading device according to claim 4, characterized in that: The unwinding member is further connected to a third detecting member, which is electrically connected to the first control member. The third detecting member is used to detect the number of rotations of the unwinding member and transmit the detected data to the first control member.

6. The flexible film loading and unloading device according to claim 4, characterized in that: The winding member is further connected to a second control member, and the second control member can control the winding tension of the winding member.

7. The flexible film loading and unloading device according to claim 6, characterized in that: The winding member is further connected to a fourth detecting member, which is electrically connected to the second control member. The fourth detecting member is used to detect the number of rotations of the winding member and transmit the detected data to the second control member.

8. The flexible film loading and unloading device according to claim 6, characterized in that: The first control element and the second control element adopt magnetic powder clutches.

9. The flexible film loading and unloading device according to any one of claims 1 to 8, characterized in that: It also includes a first mounting member and a first steering member, wherein the first steering member is mounted on the first mounting member, and the first steering member is located on a side of the first guide rail away from the unwinding member.

10. The flexible film loading and unloading device according to any one of claims 1 to 8, characterized in that: The second guide rail further comprises a second mounting member and a second steering member, wherein the second steering member is mounted on the second mounting member, and the second steering member is located on a side of the second guide rail away from the winding member.