Rolling shaft type slide way device for side drawing of coil pipe
By designing a roller slide device for coil side pumping, the problem of finned heat exchange coils being difficult to disassemble and maintain in air-conditioning units is solved, convenient coil operation and equipment space optimization are achieved, and equipment safety and heat exchange efficiency are improved.
Patent Information
- Application Number
- CN202422539276.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the prior art, finned heat exchange coils are difficult to flexibly disassemble and maintain in air-conditioning units, resulting in difficulty in cleaning and replacement, affecting heat exchange efficiency and equipment life, especially in case of space limitations, maintenance costs and high risks.
A roller-type slide device for coil side extraction is designed, including a sliding frame, roller chassis and guide rail structure. The flexible extraction and installation of coils are achieved through the sliding frame and guide rail, and combined with the removable connection of the insulation cover plate, ensuring sealing and safety.
It realizes convenient disassembly and installation of coils, reduces maintenance difficulties and costs, optimizes equipment space utilization, improves equipment safety and heat exchange efficiency, and extends the service life of coils.
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Figure CN223283142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of air-conditioning equipment, in particular to a roller-type slide device for side extraction of coils. Background Art
[0002] Finned heat exchange coils are a common component in central air conditioning terminal units, providing cooling and dehumidification. Due to the high humidity experienced year-round, the coils are prone to dust and dirt accumulation, which can affect the heat exchanger's efficiency and even lead to corrosion of the coil fins. Air conditioning units used in food processing facilities and hospital operating rooms must also prevent bacterial growth on the heat exchange coils, necessitating regular cleaning and maintenance, or even replacement.
[0003] Coil cleaning and replacement typically requires removing the cabinet panels and using a lifting device to move the coil, which complicates assembly and disassembly. Without a lifting space, the coil cannot be moved manually, requiring cleaning and maintenance in a reserved area inside the cabinet. Coil maintenance is typically performed until the coil's performance fails to meet process or hygiene requirements, requiring a major overhaul or replacement.
[0004] Finned heat exchange coils are typically located in the center of an air handling unit (AHU), with the air inlet filtration section upstream and the heating, humidification, and blower sections downstream. Equipment in this central area is difficult to maintain, and the heat exchange coils are the largest and most easily damaged components in the AHU, playing a crucial role in removing heat and humidity. The cleanliness of the heat exchange coil surface is directly related to its heat exchange efficiency, and insufficient cooling capacity directly impacts the comfort and process stability of the application. Regular coil cleaning and leak repair can extend its service life and improve the performance and efficiency of the air conditioning system.
[0005] The cleaning and maintenance of the coil requires a suitable operating space. Traditional air handling units (such as Figure 1 The coils (as shown) are fixed within the enclosure and are typically cleaned within the enclosure. This requires maintenance clearances upstream and downstream of the heat exchanger, which increases equipment length, floor space, and costs. In situations where these are inadequate, users often forgo maintenance, shortening equipment life. Coil replacement requires disassembly of the surrounding fixed components and enclosure, making maintenance more difficult and often requiring major overhauls. Utility Model Content
[0006] The purpose of the present invention is to overcome the shortcomings of the existing technology and provide a roller slide device for side extraction of the coil, which is more flexible when replacing the coil and convenient for extracting the coil, while ensuring that the channel opening does not leak air and condensation during normal use of the heat exchange coil.
[0007] The purpose of the utility model is achieved through the following technical solutions: this roller-type slide device for side withdrawal of the coil is arranged on the box body of the unit, and includes a sliding frame, a heat exchange coil and a thermal insulation cover plate. Side panels are provided on both sides of the box body, and a pull-out groove is provided on one of the side panels. The sliding frame is fixedly installed at a position corresponding to the pull-out groove in the box body. One end of the heat exchange coil is inserted into the pull-out groove and installed on the sliding frame in a relatively sliding manner. The other end of the heat exchange coil is provided with a collecting pipe. The thermal insulation cover plate is installed after the collecting pipe passes through the pull-out groove. The thermal insulation cover plate is detachably connected to the side panel, which is convenient for the installation and disassembly of the heat exchange coil.
[0008] As a further technical solution, a roller chassis is fixed on the bottom plate of the box body at a position corresponding to the heat exchange coil. When the heat exchange coil slides relative to the sliding frame, the bottom of the heat exchange coil is slidably supported on the roller chassis.
[0009] As a further technical solution, the roller chassis includes a water tray and a water tray bracket fixed to the bottom of the water tray. Several supporting blocks are symmetrically provided on the inner walls on both sides of the water tray for supporting the rolling shaft. Fixed pads are provided at the front and rear ends of the water tray.
[0010] As a further technical solution, a groove is provided on the support block, and a shaft core is provided at the center of the rolling shaft, and both ends of the shaft core are embedded in the corresponding grooves on the support block.
[0011] As a further technical solution, the sliding frame includes vertical square tubes fixed along the vertical direction of the box body and vertical square tubes fixed perpendicularly to the side panel. The vertical square tubes are located on both sides of the heat exchange coil, and the heat exchange coil and the vertical square tubes are slidably connected by guide rails.
[0012] As a further technical solution, the guide rail includes a fixed end mounted on the surface of the vertical square tube and a movable end mounted on the side plates on both sides of the heat exchange coil, and the movable end is embedded in the fixed end.
[0013] As a further technical solution, locking screws are provided on the four corners of the thermal insulation cover plate, and corresponding screw holes are provided on the side panels around the pull-out groove.
[0014] The beneficial effects of the utility model are:
[0015] 1. Easy to operate. The slide roller mechanism enables the coil to be pulled out and pushed in flexibly and conveniently without disassembling other parts, which greatly improves the convenience of operation.
[0016] 2. Easy maintenance. The coil can be easily pulled out of the equipment, making it easy to clean, repair and replace, reducing maintenance costs.
[0017] 3. Compact structure. The slide design can optimize the internal structure of the equipment, making the entire system more compact and space-saving;
[0018] 4. Safe and reliable, the locking mechanism and sealing connection parts ensure the stability and safety of the coil during operation, preventing medium leakage and safety accidents;
[0019] 5. The guide rail is made of wear-resistant and corrosion-resistant materials and does not require maintenance after long-term use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural diagram of an existing air handling unit.
[0021] Figure 2 It is a structural diagram of the present utility model.
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the roller chassis in the utility model.
[0023] Figure 4 It is a schematic cross-sectional structural diagram of the roller chassis in the utility model.
[0024] Figure 5 for Figure 4 A partial enlarged schematic diagram of area A in the middle.
[0025] Figure 6 This is a schematic diagram of the structure in which the vertical square tubes, the vertical square tubes and the box body are fixed in the present invention.
[0026] Figure 7 It is a schematic diagram of the structure of the support block, the fixed pad plate and the water tray in the utility model.
[0027] Figure 8 This is a schematic diagram of the structure in which the rolling shaft and the water tray are fixed in the present invention.
[0028] Figure 9 This is a schematic diagram of the assembly structure of the roller chassis, vertical square tubes and vertical square tubes in the utility model.
[0029] Figure 10 This is a schematic diagram of the assembly structure of the heat exchange coil and the sliding frame in the utility model.
[0030] Figure 11 It is a schematic diagram of the assembly structure of the fixed end and the movable end of the guide rail in the utility model.
[0031] Figure 12 This is a schematic diagram of the structure of the assembly of the insulation cover and the chassis side panel in the utility model.
[0032] Figure 13 This is a schematic diagram of the structure of the heat exchange coil when it is pulled out from the box body in the present invention.
[0033] Explanation of the accompanying drawings: roller chassis 1, water pan bracket 1-1, water pan 1-2, support block 1-3, rolling shaft 1-4, fixed pad plate 1-5, shaft core 1-6, groove 1-7, sliding frame 2, guide rail 2-1, movable end 2-11, fixed end 2-12, vertical square tube 2-2, vertical square tube 2-3, heat exchange coil 3, side plate 3-1, collecting tube 3-2, insulation cover 4, locking screw 4-1, box body 5, side panel 5-1, pull-out groove 5-2. DETAILED DESCRIPTION
[0034] The following is a detailed introduction to the present invention with reference to the accompanying drawings:
[0035] Example: As shown in the attached Figures 2 to 13 As shown, this roller slide device for side extraction of coils includes a roller chassis 1, a water pan bracket 1-1, a water pan 1-2, a support block 1-3, a rolling shaft 1-4, a fixed pad plate 1-5, an axis core 1-6, a groove 1-7, a sliding frame 2, a guide rail 2-1, a movable end 2-11, a fixed end 2-12, a vertical square tube 2-2, a vertical square tube 2-3, a heat exchange coil 3, a side plate 3-1, a collecting tube 3-2, an insulation cover plate 4, a locking screw 4-1, a box body 5, a side panel 5-1 and a extraction groove 5-2.
[0036] Reference Attachment Figure 2 、 12 , 13, a side panel 5-1 is provided on each side of the box body 5, one of which is provided with a drawer slot 5-2, and a sliding frame 2 is fixedly installed at a position corresponding to the drawer slot 5-2 in the box body 5. One end of the heat exchange coil 3 is inserted into the drawer slot 5-2 and then relatively slidably installed on the sliding frame 2. The other end of the heat exchange coil 3 is provided with a collection pipe 3-2. After the collection pipe 3-2 passes through the drawer slot 5-2, an insulation cover plate 4 is installed. The insulation cover plate 4 is detachably connected to the side panel 5-1, which facilitates the installation and removal of the heat exchange coil 3. Figure 12 、 13 As shown, locking screws 4-1 are provided on the four corners of the heat-insulating cover plate 4, and corresponding screw holes are provided on the side panel 5-1 around the drawing groove 5-2.
[0037] like Figure 3 、 8 As shown in Figure 9, a roller chassis 1 is fixed on the bottom plate of the box body 5 at a position corresponding to the heat exchange coil 3. The roller chassis 1 includes a water tray 1-2 and a water tray bracket 1-1 fixed to the bottom of the water tray 1-2. Figure 4 、 5As shown in Figures 1 and 7, several support blocks 1-3 are symmetrically positioned on the inner walls of both sides of the water pan 1-2. Each support block 1-3 has a groove 1-7 in its center. A core 1-6 is positioned at the center of the rolling shaft 1-4. Both ends of the core 1-6 fit into corresponding grooves 1-7 in the support blocks 1-3, supporting the rolling shaft 1-4 on the water pan 1-2 (support blocks 1-3). Fixed support plates 1-5 are provided at the front and rear ends of the water pan 1-2. When the heat exchange coil 3 slides relative to the sliding frame 2, the bottom of the heat exchange coil 3 slides and is supported on the roller chassis 1.
[0038] Reference Attachment Figure 6 、 9 , 11, the sliding frame 2 includes a vertical square tube 2-2 fixed along the vertical direction of the box body 5 and a vertical square tube 2-3 fixed perpendicularly to the side panel 5-1, wherein the vertical square tube 2-3 is located on both sides of the heat exchange coil 3. Figure 9 In the figure, the vertical square tube 2-3 on the right is also fixed to the vertical square tube 2-2. Furthermore, the heat exchange coil 3 and the vertical square tube 2-3 are connected by a sliding guide rail 2-1. Figure 11 As shown, the guide rail 2-1 includes a fixed end 2-12 and a movable end 2-11, wherein the fixed end 2-12 is mounted on the surface of the vertical square tube 2-3 by bolts, and the movable end 2-11 is mounted on the side plates 3-1 on both sides of the heat exchange coil 3 by bolts, and the movable end 2-11 and the fixed end 2-12 are embedded.
[0039] The working process of this utility model:
[0040] During assembly, first weld the support block 1-3 and the fixed pad plate 1-5 into the water tray 1-2 according to the size. Figure 7 Then place the water tray bracket 1-1 into the box 5 and fix it with the box 5, place the rolling shaft 1-4 on the support block 1-3, and embed the shaft core 1-6 into the corresponding groove 1-7, ensuring that the rolling shaft 1-4 and the fixed pad 1-5 are at the same height, as shown. Figure 8 As shown. Install the sliding frame 2 on the roller chassis 1 (box 5), as shown. Figure 9 、 11 As shown, the fixed end 2-12 of the guide rail 2-1 is installed on the inner side of the vertical square tube 2-3, and the movable end 2-11 of the guide rail 2-1 is installed on the side plate 3-1 of the heat exchange coil 3. The length of the guide rail 2-1 can be flexibly adjusted according to the size and needs of the heat exchange coil 3. The heat exchange coil 3 is placed in the sliding frame 2 so that the movable end 2-11 of the guide rail 2-1 fits into the fixed end 2-12, as shown in FIG. Figure 10 The collecting pipe 3-2 is fixed to the insulation cover 4. In order to prevent air leakage, cold bridge and other problems, insulation cotton should be used on the contact surface to ensure the sealing of the medium flow. Figure 12The heat-insulating cover 4 is fixed to the screw holes on the outside of the drawer slot 5-2 by the locking screws 4-1 on the four corners. By unlocking the heat-insulating cover 4, the operator pulls out the heat-exchanging coil 3 from the unit (drawer slot 5-2 of the box 5) and separates the heat-exchanging coil 3 from the box 5 by unlocking the buckle of the guide rail 2-1. Figure 13 shown.
[0041] It is understandable that for those skilled in the art, any equivalent replacement or change of the technical solution and the concept of the utility model should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A roller slide device for side extraction of coils, arranged on a housing (5) of the unit, characterized in that: The invention comprises a sliding frame (2), a heat exchange coil (3) and a heat insulation cover (4); side panels (5-1) are provided on both sides of the box body (5); a drawing groove (5-2) is provided on one of the side panels (5-1); a sliding frame (2) is fixedly installed at a position corresponding to the drawing groove (5-2) in the box body (5); one end of the heat exchange coil (3) is inserted into the drawing groove (5-2) and relatively slidably installed on the sliding frame (2); the other end of the heat exchange coil (3) is provided with a collecting pipe (3-2); the collecting pipe (3-2) is passed through the drawing groove (5-2) and then the heat insulation cover (4) is installed; the heat insulation cover (4) is detachably connected to the side panel (5-1), so as to facilitate the installation and removal of the heat exchange coil (3).
2. The roller slide device for side extraction of coiled tubing according to claim 1, characterized in that: A roller chassis (1) is fixed on the bottom plate of the box body (5) at a position corresponding to the heat exchange coil (3); when the heat exchange coil (3) slides relative to the sliding frame (2), the bottom of the heat exchange coil (3) is slidably supported on the roller chassis (1).
3. The roller slide device for side extraction of coiled tubing according to claim 2, characterized in that: The roller chassis (1) comprises a water tray (1-2) and a water tray bracket (1-1) fixed to the bottom of the water tray (1-2); a plurality of supporting blocks (1-3) are symmetrically provided on the inner walls on both sides of the water tray (1-2) for supporting a rolling shaft (1-4); and fixed cushion plates (1-5) are provided at the front and rear ends of the water tray (1-2).
4. The roller slide device for side extraction of coiled tubing according to claim 3, characterized in that: A groove (1-7) is provided on the support block (1-3), a shaft core (1-6) is provided at the center of the rolling shaft (1-4), and two ends of the shaft core (1-6) are embedded in the corresponding grooves (1-7) on the support block (1-3).
5. The roller slide device for side extraction of coiled tubing according to claim 1, characterized in that: The sliding frame (2) comprises a vertical square tube (2-2) fixed in the vertical direction of the box body (5) and a vertical square tube (2-3) fixed perpendicularly to the side panel (5-1); the vertical square tube (2-3) is located on both sides of the heat exchange coil (3), and the heat exchange coil (3) and the vertical square tube (2-3) are slidably connected via a guide rail (2-1).
6. The roller slide device for side extraction of coiled tubing according to claim 5, characterized in that: The guide rail (2-1) comprises a fixed end (2-12) mounted on the surface of a vertical square tube (2-3) and a movable end (2-11) mounted on side plates (3-1) on both sides of the heat exchange coil (3); the movable end (2-11) and the fixed end (2-12) are embedded and matched.
7. The roller slide device for side extraction of coiled tubing according to claim 1, characterized in that: Locking screws (4-1) are provided on the four corners of the heat-insulating cover plate (4), and corresponding screw holes are provided on the side panels (5-1) around the draw-out groove (5-2).