Vertical continuous carbon felt pre-oxidation equipment

Through the design of the vertical multi-layer heating structure, the problems of large area and low heating efficiency of pre-oxygen equipment are solved, and an efficient and energy-saving pre-oxygen process is realized, which improves the space utilization rate of the factory.

CN223292803UActive Publication Date: 2025-09-02JIANGSU MIG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422446126.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-02
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing pre-oxygen equipment covers a large area, resulting in low space utilization and low heating efficiency.

Method used

It adopts a vertical multi-layer heating structure, including the furnace shell main body, transmission control chamber, electrode protection chamber and multi-layer roller rod, combined with the quartz heating pipe and insulation layer design, realizes multi-layer heating and uniform heating.

Benefits of technology

Significantly reduce the heating space, improve pre-oxygen efficiency, reduce energy consumption, save costs, and improve plant space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

A vertical continuous carbon felt pre-oxidation device comprises a furnace shell body, an inlet and an outlet are formed in the right side and the left side of the furnace shell body respectively, a plurality of transmission control bins sequentially arranged from top to bottom and a plurality of electrode protection bins sequentially arranged from top to bottom are arranged on the furnace shell body, a first tightening roller is arranged in each transmission control bin, and a second tightening roller is arranged in each electrode protection bin. A roller rod is arranged on each transmission control bin in a penetrating mode, a quartz heating tube is arranged on each electrode protection bin in a penetrating mode, a first heat preservation layer is arranged on the inner wall of the furnace shell body, a second heat preservation layer is arranged in the middle of the furnace shell body, and a second tightening roller is arranged at the top of the second heat preservation layer. The heating space is greatly reduced through a multi-layer heating mode, the pre-oxidation efficiency is greatly improved through multi-layer heating, the energy consumption is greatly reduced, and the cost is saved; and the occupied area of the integrated furnace shell is greatly reduced compared with the occupied area of the conventional multi-section combined furnace shell, so that the utilization rate of the plant space is higher.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carbon felt pre-oxidation, and in particular relates to vertical continuous carbon felt pre-oxidation equipment. Background Art

[0002] Existing pre-oxygenation equipment generally uses a single-layer linear furnace chamber for heating. Often the actual length of a pre-oxygenation line can reach more than 30 meters or even more than 40 meters, which occupies a large area and leads to low space utilization of the factory. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0004] To this end, the technical solution adopted by the present invention is: a vertical continuous carbon felt pre-oxidation equipment, including a furnace shell main body, an inlet and an outlet are respectively provided on the right and left sides of the furnace shell main body, and a plurality of transmission control chambers arranged in sequence from top to bottom and a plurality of electrode protection chambers arranged in sequence from top to bottom are provided on the furnace shell main body, a first tightening roller is provided in each transmission control chamber, a roller rod is passed through each transmission control chamber, and a quartz heating tube is passed through each electrode protection chamber, a first insulation layer is provided on the inner wall of the furnace shell main body, a second insulation layer is provided in the middle of the furnace shell main body, a coke discharge pipe is provided on the transmission control chamber and the electrode protection chamber located at the bottom, and a second tightening roller is provided on the top of the second insulation layer.

[0005] A furnace body upper cover is installed on the furnace shell main body.

[0006] The inlet and outlet are symmetrically arranged.

[0007] Compared with the existing technology, the present invention has the following beneficial effects: the heating space is greatly reduced through multi-layer heating, the pre-oxygen efficiency is greatly improved by multi-layer heating, the integrated furnace cavity has better thermal insulation effect than the furnace cavity of the previous multi-section combined furnace shell, heat loss is reduced, energy consumption is greatly reduced, and costs are saved; and the floor area of ​​this integrated furnace shell is greatly reduced compared with the floor area of ​​the previous multi-section combined furnace shell, which can make greater use of the factory space. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0009] Figure 2 It is a side view structural diagram of the utility model;

[0010] Figure 3 It is a schematic diagram of the internal structure of the present utility model. DETAILED DESCRIPTION

[0011] In order to make the purpose, technical solutions and advantages of this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0012] On the contrary, this application covers any alternatives, modifications, equivalents, and solutions made within the spirit and scope of this application as defined by the claims. Furthermore, to facilitate a better understanding of this application, certain specific details are described in detail below in the detailed description of this application. Those skilled in the art will be able to fully understand this application without these details.

[0013] See also Figures 1 to 3 , a vertical continuous carbon felt pre-oxidation equipment, characterized in that: it includes a furnace shell main body 2, an inlet 3 and an outlet 12 are respectively provided on the right and left sides of the furnace shell main body 2, a plurality of transmission control compartments 4 arranged in sequence from top to bottom and a plurality of electrode protection compartments 11 arranged in sequence from top to bottom are provided on the furnace shell main body 2, each transmission control compartment 4 is provided with a first tightening roller 9, each transmission control compartment 4 is penetrated by a roller rod 7, each electrode protection compartment 11 is penetrated by a quartz heating tube 8, a first thermal insulation layer 6 is provided on the inner wall of the furnace shell main body 2, a second thermal insulation layer 13 is provided in the middle of the furnace shell main body 2, a coke discharge pipe 5 is provided on the transmission control compartment 4 and the electrode protection compartment 11 located at the bottom, and a second tightening roller 14 is provided on the top of the second thermal insulation layer 13.

[0014] A furnace upper cover 1 is installed on the furnace shell main body 2 .

[0015] The inlet 3 and the outlet 12 are symmetrically arranged.

[0016] When the present invention is working, the carbon felt 10 enters one side of the interior of the furnace shell body 2 from the inlet 3, passes through the first layer of rollers, bends upward, passes through the second layer of rollers, passes through the first tightening roller 9, and then goes to the rollers of the second layer of the furnace cavity, and repeats this process until it reaches the rollers of the uppermost layer of the furnace cavity; then it passes through the first tightening roller 14 on the middle layer of the thermal insulation material 6 and enters the other side of the interior of the furnace shell body 2. At this time, the carbon felt is transported downward layer by layer by the rollers and the first tightening roller until it reaches the outlet 12 of the lowermost layer.

[0017] Each layer of the furnace shell body 2 is provided with two layers of rollers, and a number of quartz heating tubes are provided between the two layers of rollers. Two rows of quartz heating tubes are provided between each layer to ensure that both sides of the carbon felt are heated evenly.

[0018] The utility model includes a furnace cover 1, which is installed on the furnace shell main body 2, and rollers 7 are inserted through the holes in the transmission control bin 4 installed on each layer. An external drive guide device is used to ensure that the carbon felt 10 passes slowly from the surface of the roller 7 in sequence, and the quartz heating tube 8 is inserted into the cranial cavity through the hole on the electrode protection bin 11 to increase the temperature and heat; a layer of thermal insulation material 6 is laid on the inner wall of the furnace shell main body 2 and another layer is built in the middle to divide the furnace cavity into two parts to prevent the felt from entering and exiting, and the carbon felt and the heating tube from interfering with each other; at the same time, a first tightening roller 9 is provided on a layer built between both sides of the furnace cavity and the thermal insulation material 6 to ensure that the carbon felt passes continuously and smoothly through the rollers 7 at various locations in the cranial cavity.

[0019] A passage is opened in the bottom layer of the furnace shell body 2 to install the components of the inlet and outlet 3 and the outlet 12. At the same time, a hole is opened above the transmission control compartment 4 and the electrode protection compartment 11 outside the bottom layer of the shell body 2 to install the coke discharge pipe 5.

Claims

1. A vertical continuous carbon felt pre-oxidation device, characterized by: It includes a furnace shell main body, with an inlet and an outlet respectively provided on the right and left sides of the furnace shell main body; a plurality of transmission control compartments and a plurality of electrode protection compartments arranged in sequence from top to bottom are provided on the furnace shell main body; a first tightening roller is provided in each transmission control compartment, a roller rod is passed through each transmission control compartment, a quartz heating tube is passed through each electrode protection compartment, a first insulation layer is provided on the inner wall of the furnace shell main body, a second insulation layer is provided in the middle of the furnace shell main body, a coke discharge pipe is provided on the transmission control compartment and the electrode protection compartment located at the bottom, and a second tightening roller is provided on the top of the second insulation layer.

2. A vertical continuous carbon felt pre-oxidation equipment according to claim 1, characterized in that: A furnace body upper cover is installed on the furnace shell main body.

3. The vertical continuous carbon felt pre-oxidation equipment according to claim 1, characterized in that: The inlet and outlet are symmetrically arranged.