Molten aluminum pressing device

Through the design of the central pressure plate and edge pressure plate structure, the problem of aluminum particles floating on the surface of molten aluminum water is solved, the rapid melting of aluminum particles is achieved, and the production efficiency of aluminum ingots is improved.

CN223295233UActive Publication Date: 2025-09-02HENAN WANJI ALUMINUM
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Patent Information

Application Number
CN202422377960.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-02
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The floating of aluminum particles on the surface of molten aluminum water affects the melting efficiency, resulting in low production efficiency.

Method used

The central pressure plate and edge pressure plate structure are adopted, and the central pressure plate is controlled to press down the aluminum particles into the aluminum water through a hydraulic lifting rod, and the edge pressure plate is rotated through the driving mechanism to press into the aluminum particles in the uncovered area of ​​the aluminum water.

Benefits of technology

The melting speed of aluminum particles is accelerated, the production time of aluminum ingots is shortened, and the working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum melting and pressing device which comprises a central pressing plate, the central pressing plate is located over an aluminum melting furnace, the central line of the central pressing plate coincides with the central axis of the aluminum melting furnace, a connecting rod is arranged at the upper end of the central pressing plate, one end of the connecting rod is connected with a fixing block, and the other end of the connecting rod is connected with the aluminum melting furnace. The lower end of the fixing block is connected with a hydraulic lifting rod, the hydraulic lifting rod is fixed to a supporting platform, the supporting platform is located on one side of the aluminum melting furnace, an edge pressing plate with the adjustable position is arranged on the outer side of the center pressing plate, and the aluminum melting and pressing device can accelerate melting of aluminum particles, shorten the production time of aluminum ingots and improve the working efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production, in particular to an aluminum molten material pressing device. Background Art

[0002] During the production process of aluminum ingots, molten aluminum needs to be injected into molds to form them. In order to reduce costs, aluminum waste slag generated on other aluminum processing production lines is made into aluminum particles, which are then added to the aluminum melting furnace and melted together with the molten aluminum.

[0003] Since aluminum particles are relatively light, they will float on the surface of the molten aluminum after being added to it. It will take some time to melt, affecting work efficiency. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an aluminum molten material pressing device, which can accelerate the melting of aluminum particles, shorten the production time of aluminum ingots, improve work efficiency, and effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum melting pressing device, comprising a central pressing plate, wherein the central pressing plate is located directly above the aluminum melting furnace, and the center line of the central pressing plate coincides with the central axis of the aluminum melting furnace. A connecting rod is provided at the upper end of the central pressing plate, one end of the connecting rod is connected to a fixed block, and the lower end of the fixed block is connected to a hydraulic lifting rod, and the hydraulic lifting rod is fixed on a supporting platform, and the supporting platform is located on one side of the aluminum melting furnace. An edge pressing plate with adjustable position is provided on the outer side of the central pressing plate.

[0006] As a preferred technical solution of the present invention, the central pressure plate is a conical structure.

[0007] As an optimal technical solution of the present utility model, a driving mechanism for controlling the rotation of the edge pressure plate is provided on the connecting rod, and the driving mechanism includes a driven gear, a driving gear, a driving motor, a fixed plate and a connecting column. The upper end of the fixed plate is fixedly connected to the connecting rod through the connecting column, the driving motor is fixed to the lower end of the fixed plate, the output shaft of the driving motor is connected to the driving gear, the driven gear is sleeved on the outer side surface of the connecting rod and a bearing ring is provided between the driven gear and the connecting rod, the driven gear is meshed with the driving gear, and the lower end face of the driven gear is fixedly connected to the edge pressure plate through an oblique rod.

[0008] As a preferred technical solution of the present invention, the number of the edge pressing plates is four, and the four edge pressing plates are evenly distributed on the outer side of the central pressing plate.

[0009] As a preferred technical solution of the present invention, the lower end surface of the edge pressing plate is flush with the lower end surface of the central pressing plate.

[0010] As a preferred technical solution of the present invention, the side of the edge pressure plate close to the aluminum melting furnace is an arc-shaped structure, and the curvature of the arc-shaped structure is adapted to the curvature of the inner side surface of the aluminum melting furnace.

[0011] As a preferred technical solution of the present invention, the upper end surface of the edge pressure plate is a curved surface.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the aluminum melting pressing device has a compact structure, reasonable design, and easy operation. By setting a central pressing plate, the central pressing plate is controlled to be pressed down under the action of a hydraulic lifting rod, and the aluminum particles floating on the surface of the molten aluminum are pressed into the molten aluminum to accelerate their melting. At the same time, edge pressing plates are set to press the aluminum particles outside the area covered by the central pressing plate into the molten aluminum. The edge pressing plates are controlled to rotate by a driving mechanism to press the aluminum particles in different areas, thereby improving the melting speed of the aluminum particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is the main view of the utility model;

[0015] Figure 3 for Figure 2 Top view of .

[0016] In the figure: 1 aluminum melting furnace, 2 center pressure plate, 3 connecting rod, 4 fixed block, 5 hydraulic lifting rod, 6 support platform, 7 edge pressure plate, 8 driving mechanism, 81 driven gear, 82 driving gear, 83 driving motor, 84 fixed plate, 85 connecting column, 9 connecting rod, 10 bearing ring. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiment of the present invention to clearly and completely describe the technical solutions in the embodiment of the present invention. Obviously, the embodiment described is only a part of the embodiment of the present invention, rather than all the embodiments (for the convenience of description and understanding, the following is Figure 2 Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0018] See also Figure 1-3The utility model provides a technical solution: a molten aluminum pressing device, including a center pressing plate 2, the center pressing plate 2 is located just above the aluminum melting furnace 1, the center line of the center pressing plate 2 coincides with the center axis of the aluminum melting furnace 1, the upper end of the center pressing plate 2 is provided with a connecting rod 3, one end of the connecting rod 3 is connected to the fixed block 4, the lower end of the fixed block 4 is connected to the hydraulic lifting rod 5, the hydraulic lifting rod 5 is fixed on the supporting platform 6, the supporting platform 6 is located on one side of the aluminum melting furnace 1, the connecting rod 3 is provided with a driving mechanism 8 for controlling the rotation of the edge pressing plate 7, the driving mechanism 8 includes a driven gear 81, a driving gear 82, a driving gear The driving motor 83, the fixed plate 84 and the connecting column 85, the upper end of the fixed plate 84 is fixedly connected to the connecting rod 3 through the connecting column 85, the driving motor 83 is fixed to the lower end of the fixed plate 84, the output shaft of the driving motor 83 is connected to the driving gear 82, the driven gear 81 is sleeved on the outer side surface of the connecting rod 3 and a bearing ring 10 is provided between the driven gear 81 and the connecting rod 3, the driven gear 81 is meshed with the driving gear 82, and the lower end surface of the driven gear 81 is fixedly connected to the edge pressure plate 7 through the inclined rod 9, and the input end of the driving motor 83 and the hydraulic lifting rod 5 is electrically connected to the output end of the external control system.

[0019] The hydraulic lifting rod 5 is lifted and lowered back and forth, thereby controlling the center pressure plate 2 and the edge pressure plate 7 to press the aluminum particles into the aluminum water to accelerate the melting. Since aluminum particles need to be continuously added during the melting process of the aluminum particles, a gap needs to be left between the edge pressure plates 7 to facilitate the feeding. The driving mechanism 8 controls the rotation of the edge pressure plate 7 each time, and the driving motor 83 controls the rotation angle of the edge pressure plate 7 to be 10° each time, so that the aluminum particles outside the coverage area of ​​the center pressure plate 2 are pressed into the aluminum water to ensure the melting efficiency of the aluminum particles.

[0020] Furthermore, in order to reduce the risk of molten aluminum being carried out when the center pressing plate 2 and the edge pressing plate 7 rise and to reduce resistance, the center pressing plate 2 has a conical structure and the upper end surface of the edge pressing plate 7 is an arc surface.

[0021] Furthermore, in order to increase the melting speed of the aluminum particles in the edge area, the number of the edge pressing plates 7 is four, and the four edge pressing plates 7 are evenly distributed on the outer side surface of the central pressing plate 2 .

[0022] Furthermore, in order to ensure that the edge pressing plate 7 and the center pressing plate 2 are pressed into the molten aluminum to the same depth and to facilitate the control of the pressing time, the lower end surfaces of the edge pressing plate 7 and the center pressing plate 2 are flush.

[0023] Furthermore, in order to ensure the pressing area of ​​the edge region, the side of the edge pressing plate 7 close to the aluminum melting furnace 1 is an arc-shaped structure, and the curvature of the arc-shaped structure is adapted to the curvature of the inner side surface of the aluminum melting furnace 1 .

[0024] During use: first set the driving motor 83 to control the rotation angle of the edge pressure plate 7 to 10° each time it is started, and set the time interval for each reciprocating lifting of the hydraulic lifting rod 5. After adding aluminum particles into the molten aluminum, the hydraulic lifting rod 5 contracts, causing the center pressure plate 2 and the edge pressure plate 7 to move downward, pressing the aluminum particles floating in the molten aluminum into the molten aluminum. After the pressing time reaches the set time, the hydraulic lifting rod 5 extends, and the center pressure plate 2 and the edge pressure plate 7 rise. At this time, the driving motor 83 is started, controlling the driving gear 82 and the driven gear 81 to rotate, thereby driving the edge pressure plate 7 to rotate 10°. After adding aluminum particles, the hydraulic lifting rod 5 contracts again, and the above action is repeated.

[0025] The utility model can press the aluminum particles floating in the aluminum melting furnace into the aluminum water by arranging the central pressing plate 2 and the edge pressing plates 7, thereby increasing the melting speed of the aluminum particles in the aluminum melting furnace, shortening the aluminum ingot production time, and improving work efficiency.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A molten aluminum pressing device, characterized in that: The invention comprises a central pressure plate (2), wherein the central pressure plate (2) is located directly above the aluminum melting furnace (1), the center line of the central pressure plate (2) coincides with the center axis of the aluminum melting furnace (1), the upper end of the central pressure plate (2) is provided with a connecting rod (3), one end of the connecting rod (3) is connected to a fixed block (4), the lower end of the fixed block (4) is connected to a hydraulic lifting rod (5), the hydraulic lifting rod (5) is fixed on a supporting platform (6), and the supporting platform (6) is located on one side of the aluminum melting furnace (1), and the outer side of the central pressure plate (2) is provided with an edge pressure plate (7) with adjustable position.

2. The aluminum molten material pressing device according to claim 1, characterized in that: The central pressing plate (2) is a conical structure.

3. The aluminum molten material pressing device according to claim 1, characterized in that: The connecting rod (3) is provided with a driving mechanism (8) for controlling the rotation of the edge pressure plate (7), the driving mechanism (8) comprising a driven gear (81), a driving gear (82), a driving motor (83), a fixed plate (84) and a connecting column (85), the upper end of the fixed plate (84) is fixedly connected to the connecting rod (3) through the connecting column (85), the driving motor (83) is fixed to the lower end of the fixed plate (84), the output shaft of the driving motor (83) is connected to the driving gear (82), the driven gear (81) is sleeved on the outer side surface of the connecting rod (3), and a bearing ring (10) is provided between the driven gear (81) and the connecting rod (3), the driven gear (81) is meshed with the driving gear (82), and the lower end surface of the driven gear (81) is fixedly connected to the edge pressure plate (7) through an inclined rod (9).

4. The aluminum molten material pressing device according to claim 3, characterized in that: The number of the edge pressing plates (7) is four, and the four edge pressing plates (7) are evenly distributed on the outer side of the central pressing plate (2).

5. The aluminum molten material pressing device according to claim 1, characterized in that: The edge pressing plate (7) is flush with the lower end surface of the central pressing plate (2).

6. The aluminum molten material pressing device according to claim 1, characterized in that: The side of the edge pressing plate (7) close to the aluminum melting furnace (1) is an arc-shaped structure, and the curvature of the arc-shaped structure is adapted to the curvature of the inner side surface of the aluminum melting furnace (1).

7. The aluminum molten material pressing device according to claim 1, characterized in that: The upper end surface of the edge pressing plate (7) is a curved surface.