Automatic edge-removing and sheet-inserting machine for substrate

Abstract

The utility model discloses an automatic base plate edge removing and sheet inserting machine which comprises a box body, a first stepping motor is installed at the upper end of a rotating disc, a feeding arm is installed on the outer wall of the rotating disc, a stock bin is distributed on the front side of the rotating disc, a feeding supporting block is installed on the inner wall of the stock bin, and a waste box is distributed on the right side of the rotating disc. And a drawing box is slidably installed on the inner wall of the waste box in an inserted mode, a cutting supporting groove is formed in the upper end of the waste box, a cutting base plate is installed on the inner wall of the cutting supporting groove, a CCD detection platform is installed on the rear side of the rotating disc, and inserting piece arms are distributed on the left side of the rotating disc. According to the automatic edge-removing and sheet-inserting machine for the base plate, the base plate can be wrapped and cut at one time through the cutting blade, the efficiency is good, more efficient detection can be carried out through eight sets of CCD cameras of the CCD detection platform, the yield is better, the sheet-inserting box can be independently limited, inserted, disassembled and assembled through the limiting insertion block and the limiting insertion groove, and the production efficiency is improved. And the insertion boxes are annularly distributed, so that continuous insertion processing is facilitated, and the efficiency is better.

Description

Technical Field

[0001] The utility model relates to the technical field of substrate inserting machines, in particular to an automatic substrate edge-removing and inserting machine. Background Art

[0002] Insertion machines are mainly used in the manufacture of electronic devices, such as resistors. They insert small items, such as resistor chips and other similar shaped products, into the devices that need to be inserted in sequence and evenly.

[0003] The existing CN213483503U automatic forming and inserting machine drives the wire-carrying substrate to move through the slide to send the electronic wire to the area to be inserted. The inserting cylinder drives the inserting tooling to move and push the chip between the electronic wires to complete the inserting operation. There is no need for manual loading and inserting. The inserting forming operation can be completed automatically, which improves work efficiency and has a higher degree of automation. However, there are some shortcomings. The existing equipment cannot perform edge removal pre-processing on the substrate, and the size difference between the chips leads to defects. In addition, product testing cannot be performed, the yield rate is poor, and it cannot be disassembled and used independently. Therefore, an automatic edge removal and inserting machine for the substrate is needed to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide an automatic substrate de-edging and inserting machine to solve the problems mentioned in the above background technology that the automatic forming and inserting machine cannot perform de-edging pre-processing on the substrate, the size difference between the sheets leads to defects, and it cannot perform product testing, the yield rate is poor, and it cannot be disassembled and used independently.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic substrate edge removal and inserting machine, comprising a box body, a support pad is installed on one side of the inner wall of the box body, and a mounting bracket is distributed on the upper end of the support pad, a fixed bracket is installed on the edge of one side of the box body, and a support arm is installed on the upper end of the fixed bracket, a control host is installed on the upper end of the support arm, a support foot pad is installed at the corner of the lower end of the box body, and a universal wheel is distributed on one side of the support foot pad, a second cylinder is installed at one side of the inner wall of the box body, and one end of the second cylinder is fixedly connected to the support pad, a second stepper motor is installed at the center of the lower end of the support pad, and a mounting bracket is installed at the output end of the second stepper motor, limited slots are provided on both sides of the inner wall of the mounting bracket, and limited plug blocks are installed on the inner wall of the limited slots, and the limited plug blocks A sheet box is fixedly connected to the box, and a sheet slot is provided on the side of the sheet box, a base plate is installed on the inner wall of the sheet slot, a first cylinder is installed at the center position of the other side of the inner wall of the box, and a turntable is installed on the upper end of the first cylinder, a first stepper motor is installed on the upper end of the turntable, and a loading arm is installed on the outer wall of the turntable, a material bin is distributed in the front side of the turntable, and a feeding support block is installed on the inner wall of the material bin, a waste box is distributed on the right side of the turntable, and a pull-out box is installed on the inner wall of the waste box in a sliding manner, a cutting support groove is installed on the upper end of the waste box, and a cutting pad is installed on the inner wall of the cutting support groove, a cutting cylinder is installed on one side of the upper end of the cutting support groove, and a cutting blade is installed at one end of the cutting cylinder, a CCD detection platform is installed at the rear side of the turntable, and a sheet arm is distributed on the left side of the turntable.

[0006] Preferably, the control host is connected to the box body in a two-stage rotation manner on a fixed bracket via a support arm, and the support foot pad is connected to the box body in a spiral lifting manner.

[0007] Preferably, the mounting bracket is connected to the box body in a lifting and lowering manner through a second cylinder, and the mounting bracket is connected to the support plate in a stepping and rotating manner through a second stepper motor, the turntable and the loading arm are connected to the first cylinder in a stepping and rotating manner through a first stepper motor, and the turntable and the loading arm are connected to the box body in a lifting and lowering manner through the first cylinder.

[0008] Preferably, the CCD detection platform is integrated with eight groups of CCD cameras, the shape of the inner wall of the hopper matches the shape of the substrate, and the substrate is connected to the hopper by a lifting and pushing motion through a feeding support block, and the positions of the hopper and the feeding support block match the position of the loading arm.

[0009] Preferably, the base plate is installed by telescopic insertion of the insertion arm and the insertion slot, and the insertion box is installed by positioning insertion and splicing with the mounting frame in the limiting slot through the limiting insertion block, and the insertion box is distributed in a ring position on the mounting frame.

[0010] Preferably, the cutting pad is distributed concentrically on the inner wall of the cutting support groove, and the cutting support groove is connected to the pull-out box. The cutting blade is a rectangularly distributed bevel structure, and the cutting blade is connected to the cutting pad by a cutting cylinder for lifting and cutting. The shape of the inner wall of the cutting blade matches the shape of the substrate.

[0011] Compared with the existing technology, the beneficial effects of the utility model are: the automatic substrate de-edging and inserting machine can wrap and cut the substrate through the cutting blade, complete it in one time, with good efficiency, and can perform more efficient detection through the eight groups of CCD cameras on the CCD detection platform, with better yield rate, and can independently limit the insertion and disassembly of the inserting box through the limit plug-in block and the limit slot, and the inserting box is distributed in a ring shape, which is convenient for continuous inserting processing and better efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional diagram of the automatic substrate edge removal and insertion machine of the utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of the automatic substrate edge removal and insertion machine of the utility model;

[0014] Figure 3 This is a schematic diagram of the connection between the mounting frame and the support plate of the automatic substrate deburring and inserting machine of the utility model;

[0015] Figure 4 This is a schematic diagram of the connection between the mounting frame and the inserting box of the automatic substrate deburring and inserting machine of the utility model;

[0016] Figure 5 This is the automatic substrate edge removal and insertion machine Figure 2 Enlarged view of point A in the middle;

[0017] Figure 6 This is the automatic substrate edge removal and insertion machine Figure 2 Enlarged view of point B in the middle;

[0018] Figure 7 This is the automatic substrate edge removal and insertion machine Figure 4 Enlarged view of point C in the middle.

[0019] In the figure: 1. Box body, 2. Universal wheel, 3. Support foot pad, 4. Fixed bracket, 5. Control host, 6. Support arm, 7. Mounting frame, 8. Turntable, 9. First stepper motor, 10. CCD detection platform, 11. Cutting cylinder, 12. Cutting support slot, 13. Waste box, 14. Pull-out box, 15. First cylinder, 16. Material bin, 17. Feed support block, 18. Loading arm, 19. Second cylinder, 20. Insert box, 21. Base plate, 22. Insert arm, 23. Insert slot, 24. Cutting pad, 25. Cutting blade, 26. Limiting block, 27. Limiting slot, 28. Second stepper motor, 29. Support pad. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-7 The utility model provides a technical solution: a substrate automatic edge removal and inserting machine, including a box body 1, a universal wheel 2, a supporting foot pad 3, a fixed bracket 4, a control host 5, a supporting arm 6, a mounting frame 7, a turntable 8, a first stepper motor 9, a CCD detection platform 10, a cutting cylinder 11, a cutting support groove 12, a waste box 13, a pull-out box 14, a first cylinder 15, a hopper 16, a feeding support block 17, a loading arm 18, a second cylinder 19, an inserting box 20, a substrate 21, an inserting arm 22, an inserting groove 23, a cutting pad 24, a cutting blade 25, a limit insert block 26, a limit slot 27, a second The stepper motor 28 and the support pad 29 are installed on one side of the inner wall of the box body 1, and the mounting frame 7 is distributed on the upper end of the support pad 29. The mounting frame 7 is connected to the box body 1 in a lifting and movable manner through the second cylinder 19, and the mounting frame 7 is connected to the support pad 29 in a stepping and rotating manner through the second stepper motor 28. The turntable 8 and the loading arm 18 are connected to the first cylinder 15 in a stepping and rotating manner through the first stepper motor 9, and the turntable 8 and the loading arm 18 are connected to the box body 1 in a lifting and rotating manner through the first cylinder 15. In this way, the mounting frame 7, the turntable 8 and the loading arm 18 can be adjusted to be lifted and rotated, and the processing efficiency is better.

[0022] A fixed bracket 4 is installed on the edge of one side of the box body 1, and a support arm 6 is installed on the upper end of the fixed bracket 4, and a control host 5 is installed on the upper end of the support arm 6. The control host 5 is connected to the box body 1 in two-stage rotation on the fixed bracket 4 through the support arm 6, and the support foot pad 3 is connected to the box body 1 in a spiral lifting manner. This makes it convenient for the control host 5 to be adjusted in two stages of rotation, flexible to use, and the device is easy to move and fix.

[0023] The lower corner of the box body 1 is plugged with a support pad 3, and a universal wheel 2 is distributed on one side of the support pad 3. A second cylinder 19 is plugged with one side of the inner wall of the box body 1, and one end of the second cylinder 19 is fixedly connected to the support pad 29. A second stepper motor 28 is plugged with the center of the lower end of the support pad 29, and a mounting bracket 7 is installed at the output end of the second stepper motor 28. A limited slot 27 is provided on both sides of the inner wall of the mounting bracket 7, and a limited plug block 26 is plugged with the inner wall of the limited slot 27. The limited plug block 26 is fixed to the inner wall of the limited slot 27. A chip box 20 is fixedly connected to the chip box 20, and a chip slot 23 is opened on the side of the chip box 20. The inner wall of the chip slot 23 is plugged and installed with a base plate 21. The base plate 21 is telescopically plugged into the chip slot 23 through the chip arm 22. The chip box 20 is positioned and plugged into the mounting frame 7 in the limiting slot 27 through the limiting plug block 26, and the chip box 20 is distributed in a ring position on the mounting frame 7, which makes the substrate 21 more efficient in inserting chips, and is convenient for independent disassembly and assembly, continuous loading, and use.

[0024] A first cylinder 15 is installed at the center position of the other side of the inner wall of the box body 1, and a turntable 8 is installed on the upper end of the first cylinder 15, a first stepper motor 9 is installed on the upper end of the turntable 8, and a loading arm 18 is installed on the outer wall of the turntable 8. A hopper 16 is distributed on the front side of the turntable 8, and a feeding support block 17 is installed on the inner wall of the hopper 16. A waste box 13 is distributed on the right side of the turntable 8, and a pull-out box 14 is installed on the inner wall of the waste box 13 in a sliding manner. A cutting support groove 12 is installed on the upper end of the waste box 13, and the inner wall of the cutting support groove 12 is installed. A cutting pad 24 is installed, which is concentrically distributed on the inner wall of the cutting support groove 12, and the cutting support groove 12 is connected to the pull-out box 14. The cutting blade 25 is a rectangularly distributed bevel structure, and the cutting blade 25 is connected to the cutting pad 24 by the cutting cylinder 11 for lifting and cutting. The shape of the inner wall of the cutting blade 25 matches the shape of the substrate 21, so that the cutting support groove 12 is convenient for waste diversion and collection, and the cutting blade 25 can be wrapped for one-time cutting, which is more efficient.

[0025] A cutting cylinder 11 is installed on one side of the upper end of the cutting support groove 12, and a cutting blade 25 is installed at one end of the cutting cylinder 11. A CCD detection platform 10 is installed at the rear side of the turntable 8, and an insert arm 22 is distributed on the left side of the turntable 8. The CCD detection platform 10 is integrated with eight groups of CCD cameras. The shape of the inner wall of the hopper 16 matches the shape of the substrate 21, and the substrate 21 is connected to the hopper 16 by a lifting and pushing method through the feeding support block 17. The positions of the hopper 16 and the feeding support block 17 match the position of the loading arm 18, so that the CCD detection platform 10 can perform real-time clamping, and loading is convenient and efficient.

[0026] Working principle: When using the automatic substrate edge removal and inserting machine, first connect the device to the power supply, then place the substrate 21 in the hopper 16, then push the substrate 21 to the top of the hopper 16 through the feeding support block 17, and then adsorb the substrate 21 through the loading arm 18, and then drive the turntable 8 and the loading arm 18 to rise and rotate through the first stepper motor 9 and the first cylinder 15 to move them to the cutting pad 24, and then drive the cutting blade 25 down through the cutting cylinder 11 to cut the edge of the substrate 21, and guide the waste into the pull-out box 14 for collection through the cutting support groove 12, and then bring it to the cutting plate 24. The movable substrate 21 moves to the CCD detection platform 10 for appearance inspection, and then moves to the inserting arm 22, which then inserts the substrate 21 into the inserting slot 23 in the inserting box 20, and then drives the inserting box 20 to rise one layer through the second cylinder 19 for inserting. When a group of inserting boxes 20 is full, the second stepping motor 28 can be used to drive the mounting frame 7 to rotate and insert the next group of pieces. At the same time, the inserting box 20 filled with substrates 21 can be disassembled and replaced through the limit plug block 26 and the limit slot 27, and the operation is continuous. This is the use process of the automatic substrate edge removal and inserting machine.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic substrate edge removal and inserting machine, comprising a box body (1), a support pad (29) being installed on one side of the inner wall of the box body (1), and a mounting frame (7) being distributed on the upper end of the support pad (29), characterized in that: A fixed bracket (4) is installed on one side edge of the box (1), and a support arm (6) is installed on the upper end of the fixed bracket (4), and a control host (5) is installed on the upper end of the support arm (6). A support foot pad (3) is installed at the lower corner of the box (1), and a universal wheel (2) is distributed on one side of the support foot pad (3). A second cylinder (19) is installed on one side of the inner wall of the box (1), and one end of the second cylinder (19) is fixedly connected to the support pad (29). The support pad (29) A second stepper motor (28) is installed at the center of the lower end, and a mounting frame (7) is installed at the output end of the second stepper motor (28), and a limited slot (27) is provided on both sides of the inner wall of the mounting frame (7), and a limited insert block (26) is installed on the inner wall of the limited slot (27), and a plug box (20) is fixedly connected between the limited insert blocks (26), and a plug slot (23) is provided on the side of the plug box (20), and a base plate (20) is installed on the inner wall of the plug slot (23). 1), a first cylinder (15) is installed at the center position of the other side of the inner wall of the box body (1), and a turntable (8) is installed on the upper end of the first cylinder (15), a first stepper motor (9) is installed on the upper end of the turntable (8), and a loading arm (18) is installed on the outer wall of the turntable (8), a hopper (16) is distributed on the front side of the turntable (8), and a feeding support block (17) is installed on the inner wall of the hopper (16), a waste box (13) is distributed on the right side of the turntable (8), and the waste box (13) ) is slidably inserted into the inner wall of the drawer box (14), the upper end of the waste box (13) is installed with a cutting support groove (12), and the inner wall of the cutting support groove (12) is installed with a cutting pad (24), a cutting cylinder (11) is installed on one side of the upper end of the cutting support groove (12), and a cutting blade (25) is installed at one end of the cutting cylinder (11), a CCD detection platform (10) is installed at the rear side of the turntable (8), and an insert arm (22) is distributed on the left side of the turntable (8).

2. The automatic substrate edge removal and inserting machine according to claim 1, characterized in that: The control host (5) is connected to the box (1) in a two-stage rotation manner on the fixed bracket (4) via the support arm (6), and the support foot pad (3) is connected to the box (1) in a spiral lifting manner.

3. The automatic substrate edge removal and inserting machine according to claim 2, characterized in that: The mounting frame (7) is connected to the box body (1) in a lifting and moving manner through the second cylinder (19), and the mounting frame (7) is connected to the support pad (29) in a stepping and rotating manner through the second stepping motor (28). The turntable (8) and the loading arm (18) are connected to the first cylinder (15) in a stepping and rotating manner through the first stepping motor (9), and the turntable (8) and the loading arm (18) are connected to the box body (1) in a lifting and moving manner through the first cylinder (15).

4. The automatic substrate edge removal and inserting machine according to claim 3, characterized in that: The CCD detection platform (10) is integrated with eight groups of CCD cameras. The shape of the inner wall of the hopper (16) matches the shape of the substrate (21). The substrate (21) is connected to the hopper (16) by a lifting and pushing motion via a feeding support block (17). The positions of the hopper (16) and the feeding support block (17) match the position of the loading arm (18).

5. The automatic substrate edge removal and inserting machine according to claim 4, characterized in that: The base plate (21) is installed in a telescopic manner with the inserting arm (22) and the inserting slot (23), and the inserting box (20) is installed in a positioning manner with the mounting frame (7) in the limiting slot (27) through the limiting insert block (26), and the inserting box (20) is distributed in a ring-shaped position on the mounting frame (7).

6. The automatic substrate edge removal and inserting machine according to claim 5, characterized in that: The cutting pad (24) is concentrically distributed on the inner wall of the cutting support groove (12), and the cutting support groove (12) is connected to the pull-out box (14). The cutting blade (25) is a rectangularly distributed bevel structure, and the cutting blade (25) is connected to the cutting pad (24) in a lifting and cutting manner through the cutting cylinder (11). The shape of the inner wall of the cutting blade (25) matches the shape of the base plate (21).

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