Material taking device for ceramic processing production
The combined design of components such as the diverter plate, push plate, stirring roller and grinding roller solves the problems of clogging and insufficient mixing of ceramic raw materials at the feed port, achieving uniform mixing and efficient processing.
Patent Information
- Application Number
- CN202422428832.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Ceramic raw materials are easily clogged when being fed into the feed port, and are not fully integrated during the single crushing and mixing process.
The combined design of diverter plate, push plate, stirring roller, crushing roller, grinding roller and other components is adopted to achieve uniform mixing of raw materials through diverting, stirring, crushing and grinding, combined with screening and vibration screening to prevent clogging.
It effectively avoids the blockage of the feed port, realizes the full mixing and uniform distribution of ceramic raw materials, and improves the processing efficiency.
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Figure CN223300046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic processing, in particular to a material taking device used in ceramic processing production. Background Art
[0002] Ceramics is a general term for pottery and porcelain. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and makes a turbid sound when struck. Porcelain is made of clay, feldspar and quartz. It is translucent, non-absorbent, corrosion-resistant, hard and dense, and makes a crisp sound when struck. In the process of ceramic processing, different ingredients need to be mixed, and after mixing, a certain amount of clay is used to make ceramics.
[0003] The working principle of the existing material taking device for ceramic processing and production is to use a motor to drive the crushing shaft to rotate, to perform initial crushing on the raw materials in the barrel, and to promote the fusion of different raw materials. The crushed raw materials enter the grinding box, and the grinding roller inside the grinding box rotates to fuse and grind the raw materials again to achieve a more uniform and sufficient mixing effect.
[0004] When adding raw materials to the feed port of the existing ceramic processing and production feeding device, some of the ceramic raw materials are too large, irregular in shape or have a rough surface, which easily forms a bridge at the feed port, thereby easily causing blockage at the feed port, slowing down the material discharge and even stopping the material discharge due to blockage. The staff needs to frequently disperse the material, which affects the processing efficiency of the equipment, and the ceramic raw materials are not fully integrated in the single crushing and mixing process. Utility Model Content
[0005] (1) Technical problems solved
[0006] The invention solves the problem that ceramic raw materials are easily blocked when being fed into the feed port, and solves the problem that ceramic raw materials are not fully integrated in a single crushing and mixing process.
[0007] (2) Technical solution
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: A material taking device for ceramic processing and production, comprising a box body, an observation window is provided on the outer surface of the box body, a feed port is provided on the top of the box body, a diverter plate is fixedly installed at one end of the inner cavity of the box body, and two mounting grooves are provided on the inner cavity wall of the box body, a rotating roller is rotatably provided on the inner cavity of the box body, a stirring roller is rotatably provided on the inner cavity of the box body, a crushing roller is rotatably provided on the inner cavity of the box body, a grinding roller is rotatably provided on the inner cavity of the box body, and a plurality of push plates are fixedly connected to the outer wall of the rotating roller, and two inclined plates are symmetrically provided on the inner cavity wall of the box body, and a stirring box is provided at the bottom of the two inclined plates.
[0009] In order to solve the above technical problems, the utility model provides the following technical solutions: the inner cavities of the two mounting grooves are each provided with a small motor, a first mounting plate is provided on one side of the box body, a speed regulating motor is provided on the side of the first mounting plate away from the box body, a stirring roller is provided in the inner cavity of the mixing box, and one end of the stirring roller is fixedly connected to the output end of the speed regulating motor.
[0010] In order to solve the above technical problems, the utility model provides the following technical solutions: a mounting bracket is provided on the inner wall of the box body, a spring seat is provided on the top of the mounting bracket, and a screening plate is provided at one end of the spring seat away from the mounting bracket.
[0011] In order to solve the above technical problems, the utility model provides the following technical solutions: the inner wall of the screening plate is provided with a screen, the top of the mounting frame is provided with a vibration motor, the top of the vibration motor is fixedly connected to the screening plate, and a second mounting plate is provided on the back of the box.
[0012] To solve the above technical problems, the present invention provides the following technical solutions: a servo motor is provided on the side of the second mounting plate away from the box body, a crushing box is provided on the inner wall of the box body, and one end of the crushing roller is fixedly connected to the output end of the servo motor.
[0013] In order to solve the above technical problems, the utility model provides the following technical solutions: a grinding box is provided on the inner cavity wall of the box body, and a plurality of grinding rollers arranged in the grinding box are linearly distributed. A plurality of grooves are opened on the inner cavity wall of the grinding box, and a driving motor is provided in the groove, and the output end of the driving motor is fixedly connected to one end of the grinding roller.
[0014] In order to solve the above technical problems, the present invention provides the following technical solutions: the bottom of the grinding box is connected to a discharge pipe, the outer surface of the discharge pipe is provided with a switch valve, and a graduated cylinder is provided at one end of the discharge pipe away from the grinding box.
[0015] Beneficial effects of the utility model:
[0016] 1. The diverter plate and push plate set in this equipment can make the ceramic raw materials flow along both sides of the diverter plate fixedly installed at one end of the inner cavity of the box, which plays a diversion role and avoids the problem of easy blockage of ceramic raw materials when feeding.
[0017] 2. The equipment is equipped with a mixing box, a crushing box and a grinding box to stir, crush and grind the ceramic raw materials, so that the ceramic raw materials can be mixed more evenly and fully. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0021] Figure 3 This is a schematic diagram of the structure of the mixing box of the utility model.
[0022] Figure 4 It is a schematic diagram of the overall back structure of the utility model.
[0023] Figure 5 This is a schematic diagram of the structure of the grinding box of the utility model.
[0024] In the figure: 1. Box body; 2. Mixing box; 3. Speed regulating motor; 4. First mounting plate; 5. Feed inlet; 6. Discharge pipe; 7. Graduated cylinder; 8. Rotating roller; 9. Push plate; 10. Diverter plate; 11. Screening plate; 12. Screen; 13. Vibrating motor; 14. Spring seat; 15. Observation window; 16. Crushing box; 17. Crushing roller; 18. Grinding box; 19. Grinding roller; 20. Stirring roller; 21. Small motor; 22. Second mounting plate; 23. Servo motor; 24. Inclined plate; 25. Mounting frame; 26. Drive motor. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0026] Example 1
[0027] Reference Figure 1-5, which is the first embodiment of the utility model, provides a material taking device for ceramic processing and production, including a box body 1, an outer surface of the box body 1 is provided with an observation window 15 for observing the processing progress of the ceramic raw materials in the box body 1, a top of the box body 1 is provided with a feed port 5 for pouring ceramic raw materials, a diverter plate 10 is fixedly installed at one end of the inner cavity of the box body 1, and two mounting grooves are provided on the inner cavity wall of the box body 1, a rotating roller 8 is rotatably provided in the inner cavity of the box body 1, a stirring roller 20 is rotatably provided in the inner cavity of the box body 1, a crushing roller 17 is rotatably provided in the inner cavity of the box body 1, a grinding roller 19 is rotatably provided in the inner cavity of the box body 1, a plurality of push plates 9 are fixedly connected to the outer wall of the rotating roller 8, and two inclined plates 24 are symmetrically provided on the inner cavity wall of the box body 1, and a stirring box 2 is provided at the bottom of the two inclined plates 24.
[0028] First, pour the ceramic raw materials from the feed port 5, and the rice flows along both sides of the diverter plate 10 fixedly installed at one end of the inner cavity of the box body 1. Start the small motor 21 to drive the rotating roller 8 set at the output end of the small motor 21. When the rotating roller 8 rotates, several push plates 9 fixedly connected to the outer wall of the rotating roller 8 push the ceramic raw materials to the inclined plate 24. Then the ceramic raw materials are guided by the inclined plate 24 to the two mixing boxes 2 for mixing and fusion.
[0029] The inner cavities of the two mounting grooves are each provided with a small motor 21, a first mounting plate 4 is provided on one side of the box body 1, a speed regulating motor 3 is provided on the side of the first mounting plate 4 away from the box body 1, a stirring roller 20 is provided in the inner cavity of the mixing box 2, and one end of the stirring roller 20 is fixedly connected to the output end of the speed regulating motor 3. When the speed regulating motor 3 is started, the stirring roller 20 fixedly connected to the output end of the speed regulating motor 3 is driven to stir and fuse the ceramic raw materials in the mixing box 2.
[0030] A mounting bracket 25 is provided on the inner wall of the box body 1, a spring seat 14 is provided on the top of the mounting bracket 25, and a screening plate 11 is provided at one end of the spring seat 14 away from the mounting bracket 25 for screening the ceramic raw materials after the initial stirring and crushing so that they enter the crushing box 16.
[0031] The inner wall of the screening plate 11 is provided with a screen 12, and the top of the mounting frame 25 is provided with a vibration motor 13. The top of the vibration motor 13 is fixedly connected to the screening plate 11, and a second mounting plate 22 is provided on the back of the box body 1. When the vibration motor 13 is started, the vibration motor 13 will generate high-frequency vibration, which will drive the screening plate 11 to resonate. Subsequently, the ceramic raw materials are vibrated and screened through the screen 12 provided on the inner wall of the screening plate 11, and the ceramic raw materials fall into the crushing box 16 after vibration screening for crushing and fusion.
[0032] Example 2
[0033] Reference Figure 1-5, which is the second embodiment of the present utility model. This embodiment is different from the first embodiment in that: a servo motor 23 is provided on the side of the second mounting plate 22 away from the box body 1, a crushing box 16 is provided on the inner wall of the box body 1, and one end of the crushing roller 17 is fixedly connected to the output end of the servo motor 23. When the servo motor 23 is started, the crushing roller 17 fixedly connected to the output end of the servo motor 23 is driven to rotate, and the ceramic raw materials falling into the crushing box 16 are crushed and fused.
[0034] A grinding box 18 is provided on the inner cavity wall of the box body 1. Several grinding rollers 19 are provided in the grinding box 18 and are distributed linearly. Several grooves are opened on the inner cavity wall of the grinding box 18. A driving motor 26 is provided in the groove. The output end of the driving motor 26 is fixedly connected to one end of the grinding roller 19. When the driving motor 26 is started, the grinding roller 19 fixedly connected to the output end of the driving motor 26 is driven to rotate, and the ceramic raw materials entering the grinding box 18 are fully ground to achieve a more uniform and sufficient mixing effect.
[0035] The bottom of the grinding box 18 is connected to a discharge pipe 6, the outer surface of the discharge pipe 6 is provided with a switch valve, and a graduated cylinder 7 is provided at one end of the discharge pipe 6 away from the grinding box 18. The ceramic raw materials that have been fully ground to be more uniformly and fully mixed can be discharged into the graduated cylinder 7 through the discharge pipe 6. The scale lines on the outside of the graduated cylinder 7 are used to accurately grasp the amount of material taken.
[0036] The remaining structures are the same as those of Example 1.
[0037] During use, first pour the ceramic raw material from the feed port 5, and the rice flows along both sides of the diverter plate 10 fixedly installed at one end of the inner cavity of the box body 1, start the small motor 21, and drive the rotating roller 8 set at the output end of the small motor 21. When the rotating roller 8 rotates, several push plates 9 fixedly connected to the outer wall of the rotating roller 8 push the ceramic raw material to the inclined plate 24, and then the ceramic raw material is guided by the inclined plate 24 to the two mixing boxes 2 for stirring and fusion. Start the small motor 21, and drive the rotating roller 8 set at the output end of the small motor 21. When the rotating roller 8 rotates, several push plates 9 fixedly connected to the outer wall of the rotating roller 8 push the ceramic raw material to the inclined plate 24, and then the ceramic raw material is guided by the inclined plate 24 to the two mixing boxes 2 for stirring and fusion. Start the speed regulating motor 3, and drive the stirring roller 20 fixedly connected to the output end of the speed regulating motor 3 to stir and fuse the ceramic raw materials in the mixing box 2;
[0038] During use, the vibration motor 13 is started, and the vibration motor 13 generates high-frequency vibration, which drives the screening plate 11 to resonate through the high-frequency vibration, and then the ceramic raw materials are vibrated and screened by the screen 12 arranged on the inner wall of the screening plate 11. After the ceramic raw materials are vibrated and screened, they fall into the crushing box 16 for crushing and fusion, and the servo motor 23 is started to drive the crushing roller 17 fixedly connected to the output end of the servo motor 23 to rotate, and the ceramic raw materials falling into the crushing box 16 are crushed and fused, and the drive motor 26 is started to drive the grinding roller 19 fixedly connected to the output end of the drive motor 26 to rotate, and the ceramic raw materials entering the grinding box 18 are fully ground to achieve a more uniform and sufficient mixing effect. The ceramic raw materials that have been fully ground to a more uniform and sufficient mixing effect can be discharged into the graduated cylinder 7 through the discharge pipe 6, and the scale lines on the outside of the graduated cylinder 7 are used to accurately grasp the material intake.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A material taking device for ceramic processing and production, comprising a box (1), an outer surface of the box (1) is provided with an observation window (15), and a top of the box (1) is provided with a feed port (5), characterized in that: A diverter plate (10) is fixedly installed at one end of the inner cavity of the box body (1), and two mounting grooves are provided on the inner cavity wall of the box body (1). A rotating roller (8) is rotatably provided in the inner cavity of the box body (1), a stirring roller (20) is rotatably provided in the inner cavity of the box body (1), a crushing roller (17) is rotatably provided in the inner cavity of the box body (1), and a grinding roller (19) is rotatably provided in the inner cavity of the box body (1). A plurality of push plates (9) are fixedly connected to the outer wall of the rotating roller (8), and two inclined plates (24) are symmetrically provided on the inner cavity wall of the box body (1), and a stirring box (2) is provided at the bottom of each of the two inclined plates (24).
2. A material taking device for ceramic processing production according to claim 1, characterized in that: The inner cavities of the two mounting grooves are both provided with a small motor (21), a first mounting plate (4) is provided on one side of the box body (1), a speed regulating motor (3) is provided on the side of the first mounting plate (4) away from the box body (1), and one end of the stirring roller (20) is fixedly connected to the output end of the speed regulating motor (3).
3. The material taking device for ceramic processing production according to claim 1, characterized in that: A mounting frame (25) is provided on the inner cavity wall of the box body (1), a spring seat (14) is provided on the top of the mounting frame (25), and a screening plate (11) is provided at one end of the spring seat (14) away from the mounting frame (25).
4. A material taking device for ceramic processing production according to claim 3, characterized in that: The inner wall of the screening plate (11) is provided with a screen (12), the top of the mounting frame (25) is provided with a vibration motor (13), the top of the vibration motor (13) is fixedly connected to the screening plate (11), and the back of the box body (1) is provided with a second mounting plate (22).
5. The material taking device for ceramic processing production according to claim 4, characterized in that: A servo motor (23) is provided on the side of the second mounting plate (22) away from the box body (1), a crushing box (16) is provided on the inner wall of the box body (1), and one end of the crushing roller (17) is fixedly connected to the output end of the servo motor (23).
6. The material taking device for ceramic processing production according to claim 1, characterized in that: A grinding box (18) is provided on the inner cavity wall of the box body (1), and a plurality of grinding rollers (19) are arranged in the grinding box (18) and are linearly distributed. A plurality of grooves are provided on the inner cavity wall of the grinding box (18), and a driving motor (26) is provided in the grooves. The output end of the driving motor (26) is fixedly connected to one end of the grinding roller (19).
7. The material taking device for ceramic processing production according to claim 6, characterized in that: The bottom of the grinding box (18) is connected to a discharge pipe (6), the outer surface of the discharge pipe (6) is provided with a switch valve, and a graduated cylinder (7) is provided at one end of the discharge pipe (6) away from the grinding box (18).