Double-sided rolling brush cleaning device for metal stamping parts

Through the design of support frame and transmission assembly, the problem of limited movement direction during the cleaning of metal stamping parts is solved, and the flexible movement and synchronous rotation of the cleaning roller are realized, which improves the cleaning efficiency and reduces labor intensity.

CN223300516UActive Publication Date: 2025-09-05TAIZHOU RIXI MASCH MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422029198.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-09-05
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

During the cleaning process of the existing metal stamping parts, the movement direction of the metal parts is limited by the mounting frame, which affects the cleaning effect, and manually moving the rotating rollers increases the labor intensity of the staff.

Method used

The design of support frame, rotary frame, motor, transmission assembly, adjustment assembly and linkage assembly is adopted. The motor drives the threaded rod and bevel gear transmission system to achieve flexible movement and synchronous rotation of the cleaning roller, reduce manual intervention, and adapt to the cleaning needs of metal parts of different sizes.

Benefits of technology

It improves cleaning efficiency, reduces the labor intensity of staff, ensures that the cleaning rollers can rotate smoothly, adapts to the cleaning needs of metal parts of different sizes, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223300516U_ABST
    Figure CN223300516U_ABST
Patent Text Reader

Abstract

The utility model discloses a metal stamping part double-sided rolling brush cleaning device, which comprises a main body unit, the main body unit comprises a support frame, the two sides of the support frame are fixedly connected with support plates, the upper side surface of each support plate is provided with a controller, the lower side of the support frame is provided with a bottom plate, and the upper side surface of the bottom plate is movably connected with a water collecting basin. The second motor is started through the controller to drive the threaded rod to rotate, the supporting sleeve in threaded connection with the threaded rod drives the rotating frame to move up and down flexibly, meanwhile, the limiting rod and the sliding sleeve limit and support the rotating frame, then the cleaning roller can clean metal pieces of different sizes, convenience and labor saving are achieved, and the cleaning efficiency is improved. And the labor intensity of workers is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal parts processing, in particular to a double-sided roller brush cleaning device for metal stamping parts. Background Art

[0002] Metal stamping parts are obtained by using punches and dies to press metal sheets to cause plastic deformation or fracture, thereby obtaining parts of the required shape and size. During the production process, metal stamping parts often leave residues such as stamping oil, oxide layer, iron filings, etc. on the surface. These residues will affect the surface quality of the stamped parts and may even cause problems in subsequent processes (such as electroplating, painting, etc.). Therefore, cleaning metal stamping parts is a very important part of the production process.

[0003] The existing patent number CN220825183U discloses a double-sided roller brush cleaning device for metal stamping parts, which relates to the technical field of metal stamping parts cleaning. In order to solve the problem that most of the existing metal stamping parts are cleaned by ultrasonic cleaning, which requires a long time to clean, and the burrs on the surface need to be cleaned twice, and the other side needs to be cleaned after one side is cleaned, resulting in low cleaning efficiency, a second mounting frame is provided behind the first mounting frame, and a first roller is provided between the first mounting frame and the second mounting frame; it also includes: a second roller, which is provided on one side of the first roller, and the outside of the first roller and the second roller are both provided with cleaning sleeves, and the two cleaning sleeves are respectively covered on the outside of the first roller and the second roller; a movable groove, which is provided on the surface of the first mounting frame and the second mounting frame, and the movable groove and the first mounting frame and the second mounting frame are all integrated structures, a movable seat is provided inside the movable groove, and the movable seat moves along the movable groove.

[0004] The existing technology controls the cleaning distance by moving and adjusting the second roller. However, during the cleaning process, the movement direction of the metal parts is restricted and blocked by the mounting frame, affecting the cleaning effect. At the same time, manually moving the roller between the two sets of mounting frames will increase the labor intensity of the staff. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0006] In view of the above problems existing in the existing double-sided roller brush cleaning device for metal stamping parts, the present utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a double-sided roller brush cleaning device for metal stamping parts, which is designed to solve the problem that "the existing technology controls the cleaning distance by moving and adjusting the second roller, but during the cleaning process, the moving direction of the metal parts is restricted and blocked by the mounting frame, affecting the cleaning effect, and at the same time, manually moving the roller between the two sets of mounting frames increases the labor intensity of the staff."

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0009] A double-sided roller brush cleaning device for metal stamping parts, comprising:

[0010] The main unit includes a support frame, support plates are fixedly connected to both sides of the support frame, and a controller is installed on the upper surface of the support plates. A bottom plate is installed on the lower side of the support frame, and a water collection basin is movably connected to the upper surface of the bottom plate;

[0011] The cleaning unit includes two groups of rotating frames arranged on the upper side of the support frame, the interior of the two groups of rotating frames are rotatably connected to a plurality of rotating shafts, and the surfaces of the rotating shafts are fixedly connected to cleaning rollers, a motor 1 is fixedly installed on the upper side of one group of the support plates, and the output end of the motor 1 is fixedly connected to the rotating shaft, a transmission assembly is provided on one side of the two groups of rotating frames, an adjustment assembly is provided on both sides of the two groups of rotating frames, and a linkage assembly is provided inside the adjustment assembly, a liquid sprayer is installed on the upper surface of the top rotating frame, and the output end of the liquid sprayer passes through the interior of the rotating frame.

[0012] As an optimal solution of the double-sided roller brush cleaning device for metal stamping parts described in the utility model, the two groups of transmission components both include chains arranged on one side of the rotating frame, one end of several of the rotating shafts are fixedly connected to a sprocket, and the sprockets are all movably connected through the chain.

[0013] As a preferred solution of the double-sided roller brush cleaning device for metal stamping parts described in the utility model, the adjustment component includes a second motor fixedly connected to the support plate, and the output end of the second motor is fixedly connected to a threaded rod, the threaded rod is rotatably connected to the support plate, the surface of the threaded rod is threadedly sleeved with a support sleeve, and the support sleeve is fixedly connected to the top rotating frame.

[0014] As an optimal solution of the double-sided roller brush cleaning device for metal stamping parts described in the utility model, the upper surfaces of the two groups of support plates are fixedly connected to multiple groups of limit rods, and the surfaces of the limit rods are slidably connected to sliding sleeves, and the multiple groups of sliding sleeves are fixedly connected to the rotating frame at the top.

[0015] As a preferred solution of the double-sided roller brush cleaning device for metal stamping parts described in the utility model, wherein: the linkage assembly is fixedly connected to a group of rotating shafts with bevel gear one, and one side of bevel gear one is engaged with bevel gear two, the interior of bevel gear two is fixedly connected to a spline shaft, and the surface of the spline shaft is slidingly connected to bevel gear three, one side of bevel gear three is engaged with bevel gear four, and one side of bevel gear four is fixedly connected to another rotating shaft.

[0016] As a preferred solution of the double-sided roller brush cleaning device for metal stamping parts described in the utility model, the two groups of rotating frames are designed to be vertically stacked, and the bevel gear 2 and the bevel gear 3 are designed to be vertically symmetrical.

[0017] Beneficial effects of the utility model:

[0018] 1. Start the second motor through the controller to drive the threaded rod to rotate. The support sleeve threadedly connected to the threaded rod drives the rotating frame to move up and down flexibly. At the same time, the limit rod and the sliding sleeve limit and support the rotating frame, so that the cleaning roller can clean metal parts of different sizes. It is convenient and labor-saving, reducing the labor intensity of the staff.

[0019] 2. Start the motor 1 through the controller to drive a group of rotating shafts to rotate. The cleaning roller fixedly connected to the rotating shaft rotates inside the rotating frame. The sprocket fixedly connected to the rotating shaft drives the chain to rotate, thereby causing the cleaning roller to rotate synchronously. At the same time, the bevel gear 1 fixedly connected to another rotating shaft drives the meshing bevel gear 2 to rotate. The spline shaft fixedly connected to the bevel gear 2 drives the bevel gear 3 to rotate, thereby causing the bevel gear 4 meshing with the bevel gear 3 to drive the other fixedly connected rotating shaft to rotate. At the same time, with the cooperation of another transmission component, the cleaning roller is connected to the rotating frame and rotates, so that the metal parts can be cleaned between the rotating frames, and the cleaned metal parts can slide out smoothly, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0021] Figure 1 : is a schematic diagram of the three-dimensional structure of a double-sided roller brush cleaning device for metal stamping parts proposed by the utility model;

[0022] Figure 2 FIG is a schematic diagram of the three-dimensional structure of the cleaning unit;

[0023] Figure 3 for Figure 1A schematic side view of the three-dimensional structure;

[0024] Figure 4 for Figure 1 Schematic diagram of the three-dimensional structure viewed from above.

[0025] In the figure: 100, main unit; 101, support frame; 102, support plate; 103, bottom plate; 104, controller; 105, water collection basin; 200, cleaning unit; 201, rotating frame; 202, rotating shaft; 203, cleaning roller; 204, motor one; 205, transmission assembly; 205a, sprocket; 205b, chain; 206, adjustment assembly; 206a, motor two; 206b, threaded rod; 206c, support sleeve; 206d, limit rod; 207, linkage assembly; 207a, bevel gear one; 207b, bevel gear two; 207c, spline shaft; 207d, bevel gear three; 207e, bevel gear four; 208, sprayer. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing embodiments of the present invention, cross-sectional views of device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0030] Reference Figure 1 -4. The utility model provides a double-sided roller brush cleaning device for metal stamping parts, comprising:

[0031] The main unit 100 includes a support frame 101, with support plates 102 fixedly connected to both sides of the support frame 101, and a controller 104 mounted on the upper surface of the support plates 102. A bottom plate 103 is mounted on the lower side of the support frame 101, and a water collection basin 105 is movably connected to the upper surface of the bottom plate 103 for collecting clean sewage and dirt;

[0032] The cleaning unit 200 includes two groups of rotating frames 201 arranged on the upper side of the support frame 101. The interior of the two groups of rotating frames 201 are rotatably connected to a plurality of rotating shafts 202, and the surfaces of the rotating shafts 202 are fixedly connected to cleaning rollers 203. A motor 1 204 is fixedly installed on the upper side of a group of support plates 102, and the output end shaft of the motor 1 204 is fixedly connected to the rotating shaft 202. The motor 1 204 is electrically connected to the controller 104. A transmission assembly 205 is provided on one side of the two groups of rotating frames 201. Adjustment assemblies 206 are provided on both sides of the two groups of rotating frames 201, and a linkage assembly 207 is provided inside the adjustment assembly 206. A sprayer 208 is installed on the upper surface of the top rotating frame 201, and the output end of the sprayer 208 passes through the interior of the rotating frame 201. The sprayer 208 is electrically connected to the controller 104 to spray cleaning liquid on the cleaned metal parts to improve the cleaning effect.

[0033] Among them, both sets of transmission components 205 include a chain 205b arranged on one side of the rotating frame 201, and one end of several rotating shafts 202 is fixedly connected to a sprocket 205a, and the sprockets 205a are movably connected through the chain 205b. The rotation of one set of rotating shafts 202 can drive the sprocket 205a to rotate, and the cooperation of the chain 205b makes the other sprockets 205a rotate synchronously in the same direction.

[0034] Furthermore, the adjustment component 206 includes a motor 206a fixedly connected to the support plate 102, and the output end shaft of the motor 206a is fixedly connected to the threaded rod 206b, the motor 206a is electrically connected to the controller 104, the surface of the threaded rod 206b is rotatably connected to the support plate 102, the surface of the threaded rod 206b is threadedly sleeved with a support sleeve 206c, and the support sleeve 206c is fixedly connected to the top rotating frame 201, the motor 1 204 drives the threaded rod 206b to rotate, and the support sleeve 206c threadedly connected to the threaded rod 206b drives the top rotating frame 201 to move up and down.

[0035] Furthermore, the upper surfaces of the two sets of support plates 102 are fixedly connected to multiple sets of limit rods 206d, and the surfaces of the limit rods 206d are slidably connected to sliding sleeves, and the multiple sets of sliding sleeves are fixedly connected to the top rotating frame 201, which has the function of limiting and supporting.

[0036] Furthermore, the linkage assembly 207 is fixedly connected to a group of rotating shafts 202 with bevel gear one 207a, and one side of the bevel gear one 207a is engaged with bevel gear two 207b, the interior of the bevel gear two 207b is fixedly connected with a spline shaft 207c, and the surface of the spline shaft 207c is slidingly connected with bevel gear three 207d, the spline shaft 207d is rotationally connected to the support plate 102, one side of the bevel gear three 207d is engaged with bevel gear four 207e, and one side of the bevel gear four 207e is fixedly connected to another rotating shaft 202, the upper and lower sides of 207d are both rotatably connected to the support plate, and the other end of the support plate is fixedly connected to the top rotating frame 201, so that the rotating shaft 202 inside the top rotating frame 201 rotates to clean the metal parts.

[0037] Furthermore, the two sets of rotating frames 201 are designed to be vertically symmetrical, and the bevel gear 207b and the bevel gear 3 207d are designed to be vertically symmetrical, which can better clamp and transfer the metal.

[0038] During use, the controller 104 starts the motor 206a to drive the threaded rod 206b to rotate, and the support sleeve 206c threadedly connected to the threaded rod 206b drives the rotating frame 201 to move up and down flexibly. At the same time, the limit rod 206d and the sliding sleeve limit and support the rotating frame 201, so that the cleaning roller 203 can clean metal parts of different sizes. The controller 104 starts the motor 1 204 to drive a group of rotating shafts 202 to rotate. The cleaning roller 203 fixedly connected to the rotating shaft 202 rotates inside the rotating frame 201, and the sprocket 205a fixedly connected to the rotating shaft 202 drives the chain 205b Rotate, thereby making the cleaning roller 203 rotate synchronously, and at the same time, the bevel gear 1 207a fixedly connected to the other rotating shaft 202 drives the meshing bevel gear 2 207b to rotate, and the spline shaft 207c fixedly connected to the bevel gear 2 207b drives the bevel gear 3 207d to rotate, thereby making the bevel gear 4 207e meshing with the bevel gear 3 207d drive the other fixedly connected rotating shaft 202 to rotate, and at the same time, with the cooperation of another transmission component 205, the cleaning roller 203 is connected to the inside of the rotating frame 201 and rotates, so that the metal parts can be cleaned between the rotating frames 201, and the cleaned metal parts can slide out smoothly, thereby improving processing efficiency.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A double-sided roller brush cleaning device for metal stamping parts, characterized by: include: The main unit (100) comprises a support frame (101), both sides of the support frame (101) are fixedly connected to support plates (102), and a controller (104) is installed on the upper surface of the support plate (102); a bottom plate (103) is installed on the lower side of the support frame (101), and a water collection basin (105) is movably connected to the upper surface of the bottom plate (103); The cleaning unit (200) comprises two groups of rotating frames (201) arranged on the upper side of the support frame (101); the interiors of the two groups of rotating frames (201) are both rotatably connected to a plurality of rotating shafts (202), and the surfaces of the rotating shafts (202) are both fixedly connected to cleaning rollers (203); a motor (204) is fixedly installed on the upper side of one group of the support plates (102), and the output end of the motor (204) is fixedly connected to the rotating shaft (202); a transmission assembly (205) is provided on one side of the two groups of rotating frames (201); an adjustment assembly (206) is provided on both sides of the two groups of rotating frames (201), and a linkage assembly (207) is provided inside the adjustment assembly (206); a liquid sprayer (208) is installed on the upper surface of the top rotating frame (201), and the output end of the liquid sprayer (208) passes through the interior of the rotating frame (201).

2. A double-sided roller brush cleaning device for metal stamping parts according to claim 1, characterized in that: The two sets of transmission components (205) both include a chain (205b) arranged on one side of the rotating frame (201), one end of each of the rotating shafts (202) is fixedly connected to a sprocket (205a), and the sprockets (205a) are all movably connected through the chain (205b).

3. The double-sided roller brush cleaning device for metal stamping parts according to claim 2, characterized in that: The adjustment assembly (206) includes a second motor (206a) fixedly connected to the support plate (102), and the output end of the second motor (206a) is fixedly connected to a threaded rod (206b), the threaded rod (206b) is rotatably connected to the support plate (102), the surface of the threaded rod (206b) is threadedly sleeved with a support sleeve (206c), and the support sleeve (206c) is fixedly connected to the top rotating frame (201).

4. A double-sided roller brush cleaning device for metal stamping parts according to claim 3, characterized in that: The upper surfaces of the two groups of support plates (102) are fixedly connected to multiple groups of limit rods (206d), and the surfaces of the limit rods (206d) are slidably connected to sliding sleeves, and the multiple groups of sliding sleeves are fixedly connected to the top rotating frame (201).

5. The double-sided roller brush cleaning device for metal stamping parts according to claim 4, characterized in that: The linkage assembly (207) is fixedly connected to a bevel gear one (207a) of a group of rotating shafts (202), and one side of the bevel gear one (207a) is meshed with a bevel gear two (207b), the interior of the bevel gear two (207b) is fixedly connected to a spline shaft (207c), and the surface of the spline shaft (207c) is slidably connected to a bevel gear three (207d), one side of the bevel gear three (207d) is meshed with a bevel gear four (207e), and one side of the bevel gear four (207e) is fixedly connected to another rotating shaft (202).

6. The double-sided roller brush cleaning device for metal stamping parts according to claim 5, characterized in that: The two sets of rotating racks (201) are designed to be vertically stacked, and the second bevel gear (207b) and the third bevel gear (207d) are designed to be vertically symmetrical.

Citation Information

Patent Citations

  • Double-sided rolling brush cleaning device for metal stamping parts

    CN220825183U