Aluminum veneer machining and welding device
By introducing a combined structure of a dust hood, a dust suction fan and a collection box into the aluminum single-plate welding device, the problem of fume and waste disposal during welding is solved, a clean environment and convenient operation are achieved, and the environmental performance of the equipment and the applicability of workpieces are improved.
Patent Information
- Application Number
- CN202422431635.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Traditional aluminum veneer welding equipment produces a large amount of smoke and harmful gases during the welding process, and lacks effective waste gas collection and treatment measures, which affects the working environment and workers' health. At the same time, manual cleaning of welding waste is inconvenient, which increases the difficulty of processing.
A combined structure including a dust hood, a dust suction fan, a filter plate and a collection box is designed to remove smoke and impurities during the welding process, and flexible clamping of workpieces of different sizes is achieved through a bidirectional screw and a turntable.
It effectively reduces smoke and impurities during welding, improves the cleanliness and safety of the working environment, simplifies the waste cleaning process, expands the scope of application of workpieces, and improves the ease of use and environmental performance of the equipment.
Smart Images

Figure CN223301109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum single plate processing and welding devices, in particular to an aluminum single plate processing and welding device. Background Art
[0002] Aluminum veneer refers to a building decoration material that is processed by chromization and other treatments and then processed using fluorocarbon spraying technology. The structure of aluminum veneer is mainly composed of components such as panels, reinforcement ribs and corner brackets. It has the characteristics of good durability and corrosion resistance, and the welding device is one of the equipment used for aluminum veneer processing. Announcement No. CN214602794U discloses a welding device for aluminum veneer processing, including a body, an electrical box and a clamping mechanism, the electrical box is fixed on the top of the body, an aluminum plate is placed on the top of the body, the clamping mechanism is installed on the top of the body and is detachably connected to the aluminum plate, the clamping mechanism includes a fixed slide rail, a mounting frame, a positioning plate and an adjustment component, the fixed slide rail, which is "U"-shaped when viewed from above, is fixed on the top of the body, and the positioning plate is vertically fixed to the body. The surface of the positioning plate is in contact with the side of the aluminum plate, and the mounting bracket is vertically and slidably mounted on the right side of the fixed slide rail. The utility model is provided with a clamping mechanism, which does not affect the welding process of the aluminum plate, but can also increase the clamping force between the two aluminum plates, avoid the increase of the gap at the welding point, and reduce the factors affecting the welding process of the aluminum plate. At the same time, the clamping position of the clamping plate and the clamping position of the entire clamping mechanism can be adjusted as needed. Traditional welding operations usually produce a large amount of smoke and harmful gases, lack effective waste gas collection and treatment measures, and bring hidden dangers to the working environment and workers' health. Manual cleaning of waste generated by welding is also inconvenient, which increases the workload and difficulty of subsequent processing and needs to be improved. Utility Model Content
[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical scheme: an aluminum single plate processing and welding device, comprising a workbench, a mounting bracket fixedly installed on the upper surface of the workbench, a hydraulic rod fixedly installed on the upper surface of the mounting bracket, a welding gun fixedly installed on the output end of the hydraulic rod, a splint slidably connected to the surface of the workbench, an electric telescopic rod fixedly installed on the upper surface of the workbench, a dust hood fixedly installed on the upper surface of the workbench, a filter plate fixedly installed on the side of the dust hood, a connecting pipe fixedly installed on the side of the filter plate, a connecting block fixedly installed on the side of the mounting bracket, a dust suction fan fixedly installed on the upper surface of the connecting block, a collection box slidably connected to the interior of the dust hood, and a buckle rotatably connected to the side of the dust hood.
[0005] Preferably, the output end of the electric telescopic rod is fixedly connected to the clamping plate, and the connecting pipe is connected to the connecting block. Here, the electric telescopic rod can be used to move the clamping plate to any position to clamp the workpiece, and the connecting pipe is connected to the connecting block, so that the dust can be smoothly removed by the dust hood through the dust suction fan.
[0006] Preferably, a filter hole is provided on one side of the dust hood, and the dust hood is fixedly connected to the mounting frame. Here, the filter hole prevents larger debris from entering and causing blockage.
[0007] Preferably, the buckle is rotatably connected to the collection box, and a handle is fixedly installed on the side of the collection box. Here, the buckle allows the collection box to be smoothly clamped and limited inside the dust hood, and the handle allows the collection box to be easily pulled out from the inside of the dust hood.
[0008] Preferably, the clamping plate is internally rotatably connected to a bidirectional screw A, one end of which is fixedly mounted to a turntable, and the surface of the bidirectional screw A is threadedly connected to a moving block, which is internally rotatably connected to a bidirectional screw B, one end of which is fixedly mounted to a turntable, and the surface of the bidirectional screw B is threadedly connected to a pressure plate. Here, by moving the moving block sideways on the clamping plate and the pressure plate moving relative to the position of the moving block, workpieces of different sizes and shapes can be clamped and secured.
[0009] Preferably, the movable block is slidably connected to the clamping plate, and the pressure plate is slidably connected to the movable block. Here, the movable block slides at the position of the clamping plate, so that the movable block is limited when it is moved by the bidirectional screw rod A, and the pressure plate slides inside the movable block, so that the pressure plate can be limited when it is moved by the bidirectional screw rod B.
[0010] Compared with the prior art, the advantages and positive effects of the present invention are:
[0011] 1. The present invention effectively reduces smoke and impurities during welding through the combination of a dust hood and a dust extraction fan, improving the cleanliness and safety of the working environment. Furthermore, the filter plate and collection box facilitate the collection and removal of welding waste, further enhancing the device's ease of use and environmental performance, and preventing users from inhaling welding smoke and dust, as well as the dispersal of the smoke.
[0012] 2. In the utility model, by setting a bidirectional screw A, a turntable, a moving block, a bidirectional screw B, a pressure plate, and a rotating head, it is possible to clamp workpieces of different sizes, and it is convenient to align different workpieces after clamping, so that the workpiece limit fixation is faster and the application range of the workpiece setting is expanded. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides an overall structural diagram of an aluminum single plate processing and welding device;
[0014] Figure 2 This is a side view of an aluminum veneer processing and welding device proposed by the utility model;
[0015] Figure 3 This utility model proposes an aluminum veneer processing and welding device Figure 2 Enlarged view of point A in the middle;
[0016] Figure 4 This utility model proposes an aluminum veneer processing and welding device Figure 1 Enlarged view of point B in the middle.
[0017] Legend:
[0018] 1. Workbench; 2. Mounting frame; 3. Hydraulic rod; 4. Welding gun; 5. Clamp; 6. Electric telescopic rod; 7. Dust hood; 8. Filter plate; 9. Connecting pipe; 10. Connecting block; 11. Dust suction fan; 12. Collection box; 13. Handle; 14. Buckle; 15. Bidirectional screw A; 16. Turntable; 17. Moving block; 18. Bidirectional screw B; 19. Pressing plate; 20. Rotating head. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0021] Example 1
[0022] See also Figure 1-4The utility model provides a technical solution: an aluminum single plate processing and welding device, comprising a workbench 1, a mounting frame 2 is fixedly installed on the upper surface of the workbench 1, a hydraulic rod 3 is fixedly installed on the upper surface of the mounting frame 2, a welding gun 4 is fixedly installed on the output end of the hydraulic rod 3, a clamping plate 5 is slidably connected to the surface of the workbench 1, an electric telescopic rod 6 is fixedly installed on the upper surface of the workbench 1, a dust collection hood 7 is fixedly installed on the upper surface of the workbench 1, a filter plate 8 is fixedly installed on the side of the dust collection hood 7, a connecting pipe 9 is fixedly installed on the side of the filter plate 8, a connecting block 10 is fixedly installed on the side of the mounting frame 2, a dust suction fan 11 is fixedly installed on the upper surface of the connecting block 10, the dust collection hood 7 is internally slidably connected to the collection box 12, and the dust collection hood 7 is rotatably connected to the side of the buckle 14. In the aluminum single plate processing and welding device, a mounting frame 2, a hydraulic rod 3 and a welding gun 4 are installed on the workbench 1, and the welding gun 4 is driven by the hydraulic rod 3 to perform welding operation, thereby realizing the automation and high-precision operation of the welding process, effectively improving the welding efficiency and welding quality. The output end of the telescopic rod 6 is fixedly connected to the splint 5, and the connecting pipe 9 is connected to the connecting block 10. The output end of the electric telescopic rod 6 is fixedly connected to the splint 5, so that the splint 5 can flexibly adjust the clamping force according to the size of the aluminum single plate. At the same time, the connecting pipe 9 is communicated with the connecting block 10, which effectively removes the smoke generated during the welding process and ensures a good operating environment. A filter hole is provided on one side of the dust hood 7, and the dust hood 7 is fixedly connected to the mounting bracket 2. A filter hole is provided on one side of the dust hood 7 and is fixedly connected to the mounting bracket 2. This design not only enables the dust hood 7 to effectively filter the exhaust gas and smoke generated by welding, but also ensures the overall structural stability and reliability of the filtering function of the device. The buckle 14 is rotatably connected to the collection box 12, and a handle 13 is fixedly installed on the side of the collection box 12. The rotatable connection between the buckle 14 and the collection box 12, and the handle 13 installed on the collection box 12, enable the operator to easily and quickly take out the collection box 12 for waste cleaning, thereby improving the maintenance convenience and work efficiency of the equipment.
[0023] Example 2
[0024] See also Figure 1-4The internal rotation of the splint 5 is connected with a two-way screw rod A15, one end of the two-way screw rod A15 is fixedly installed with a turntable 16, and the surface of the two-way screw rod A15 is threadedly connected with a moving block 17, and the internal rotation of the moving block 17 is connected with a two-way screw rod B18, and one end of the two-way screw rod B18 is fixedly installed with a turn head 20, and the surface of the two-way screw rod B18 is threadedly connected with a pressure plate 19. The interior of the splint 5 is precisely adjusted by the two-way screw rod A15 and the turntable 16, and the moving block 17 is linked with the two-way screw rod B18 to drive the turn head 20 and the pressure plate 19 to adjust the clamping position, so that the splint 5 can flexibly adapt to aluminum veneers of different sizes, thereby improving the versatility and operational flexibility of the device. The moving block 17 is slidingly connected to the splint 5, and the pressure plate 19 is slidingly connected to the moving block 17. The sliding connection structure between the moving block 17, the splint 5 and the pressure plate 19 ensures the smooth movement of the splint 5 and the pressure plate 19, avoids the workpiece from shifting or loosening, and further improves the stability of the welding process and the clamping effect of the aluminum veneer.
[0025] Working principle: First, the aluminum veneer is fixed on the workbench 1, and the clamping plate 5 stably clamps the aluminum veneer through the rotation of the two-way screw A15 and the two-way screw B18, with the help of the turntable 16 and the rotating head 20. The moving block 17 moves laterally under the drive of the two-way screw A15, so that the clamping plate 5 can adjust the aluminum veneer of different sizes. The hydraulic rod 3 drives the welding gun 4 to perform precise welding operations. The movement accuracy of the welding gun 4 ensures the efficiency and accuracy of the welding process. The electric telescopic rod 6 is connected to the clamping plate 5 to accurately adjust the distance between the clamping plates 5 to ensure stability during the welding process. The smoke generated during the welding process is quickly sucked in by the dust hood 7 through the connecting pipe 9 and the dust suction fan 11. The filter plate 8 plays a filtering role to prevent the spillage of harmful substances and purify the working environment. After welding is completed, the collection box 12 in the dust hood 7 can be easily removed through the buckle 14 for waste cleaning, which is convenient for the operator to maintain.
[0026] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. An aluminum single plate processing and welding device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly mounted with a mounting frame (2), the upper surface of the mounting frame (2) is fixedly mounted with a hydraulic rod (3), the output end of the hydraulic rod (3) is fixedly mounted with a welding gun (4), the surface of the workbench (1) is slidably connected with a clamping plate (5), the upper surface of the workbench (1) is fixedly mounted with an electric telescopic rod (6), the upper surface of the workbench (1) is fixedly mounted with a dust hood (7), the side of the dust hood (7) is fixedly mounted with a filter plate (8), the side of the filter plate (8) is fixedly mounted with a connecting pipe (9), the side of the mounting frame (2) is fixedly mounted with a connecting block (10), the upper surface of the connecting block (10) is fixedly mounted with a dust suction fan (11), the interior of the dust hood (7) is slidably connected with a collection box (12), and the side of the dust hood (7) is rotatably connected with a buckle (14).
2. The aluminum single plate processing and welding device according to claim 1, characterized in that: The output end of the electric telescopic rod (6) is fixedly connected to the clamping plate (5), and the connecting pipe (9) is communicated with the connecting block (10).
3. The aluminum single plate processing and welding device according to claim 1, characterized in that: A filter hole is provided on one side of the dust hood (7), and the dust hood (7) is fixedly connected to the mounting frame (2).
4. The aluminum veneer processing and welding device according to claim 1, characterized in that: The buckle (14) is rotatably connected to the collection box (12), and a handle (13) is fixedly mounted on the side of the collection box (12).
5. The aluminum veneer processing and welding device according to claim 1, characterized in that: The internal rotation of the splint (5) is connected to a bidirectional screw rod A (15), one end of which is fixedly mounted with a turntable (16), the surface of the bidirectional screw rod A (15) is threadedly connected to a moving block (17), the internal rotation of the moving block (17) is connected to a bidirectional screw rod B (18), one end of which is fixedly mounted with a rotating head (20), and the surface of the bidirectional screw rod B (18) is threadedly connected to a pressure plate (19).
6. The aluminum veneer processing and welding device according to claim 5, characterized in that: The moving block (17) is slidably connected to the clamping plate (5), and the pressing plate (19) is slidably connected to the moving block (17).