Deburring device for aluminum alloy building profile machining

By designing a double-sided deburring device, using the first brush roller and the second brush roller to combine the conveyor belt and the spacing adjustment assembly, the problem that the existing device can only deburr on one side is solved, and the double-sided synchronous deburring is achieved, improving efficiency and reducing manual operation.

CN223301430UActive Publication Date: 2025-09-05LINQU COUNTY HUAMEI ALCOA CO LTD +1
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Patent Information

Application Number
CN202422167022.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-09-05
Estimated Expiration
2034-09-04

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Abstract

The utility model discloses a deburring device for aluminum alloy building profile processing, which comprises a frame, a first brush roll, a second brush roll, a mounting rack and a driving motor, the first brush roll is movably connected to the left side of the top inside the frame through a bearing, the second brush roll is arranged at the top of the first brush roll, and the mounting rack is arranged on the top of the second brush roll. The mounting frame is fixedly connected to the left side of the front face of the rack, the driving motor is fixedly mounted on the front face of the mounting frame, and the output end of the driving motor is fixedly connected with the front end of the first brush roller. Through the arrangement of the first brush roll and the second brush roll, during deburring, a workpiece penetrates through the space between the first brush roll and the second brush roll, two faces of the workpiece can be deburred at the same time, work efficiency is further improved, and the problem that in actual use, the equipment can only conduct deburring operation on one face of the workpiece, and the work efficiency is improved is solved. The problem that double-face synchronous processing cannot be achieved in the prior art is solved, and therefore a workpiece needing four-face deburring needs to be machined in four times, and the overall deburring efficiency is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of deburring building profiles, in particular to a deburring device for processing aluminum alloy building profiles. Background Art

[0002] With the rapid development of social economy, aluminum alloy profiles are the most widely used type of non-ferrous metal structural materials in industry. They have been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding, construction, decoration and chemical industries. When deburring these building components, a deburring device is needed.

[0003] According to announcement number: CN219882072U, a deburring device for deburring aluminum alloy profiles is disclosed, including a casing, a fixing mechanism, an electric conveyor belt and a grinding mechanism; the casing: the four corners of its bottom surface are provided with mounting seats; the fixing mechanism: it includes a slide groove 1, a slider 1, a fixing frame and a guide roller, the slide groove 1 is opened in the vertical seat on the left side of the upper surface of the casing, the interior of the slide groove 1 is slidably connected to the slider 1, the right side of the slider 1 is fixedly connected to the fixing frame, and the right surface of the fixing frame is rotatably connected to the guide rollers uniformly distributed in the longitudinal direction; the electric conveyor belt: it is arranged inside the casing; the grinding mechanism: it is arranged on the right side of the upper surface of the casing; wherein: it also includes a control switch group, the input end of the control switch group is electrically connected to an external power supply, the deburring device for deburring aluminum alloy profiles has good consistency between the various mechanisms, a high degree of automation, low human participation, and can more quickly and simply perform deburring operations for deburring aluminum alloy profiles.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it was found that when used, the above equipment can solve the problem that some existing aluminum alloy profiles cannot adjust the deburring distance, resulting in it being unsuitable for grinding aluminum alloy profiles of different sizes, causing low utilization rate.

[0005] However, in actual use, the device can only perform deburring operations on one side of the workpiece and cannot achieve simultaneous processing of both sides. Therefore, a workpiece that needs to be deburred on four sides needs to be deburred four times, resulting in a decrease in the overall deburring efficiency, which shows certain limitations of the equipment. For this reason, we propose a new deburring device for deburring aluminum alloy building profiles. Utility Model Content

[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present utility model is to provide a deburring device for processing aluminum alloy building profiles, which has the advantage of simultaneous deburring on both sides, and solves the problem that in actual use, the equipment can only perform deburring operations on one side of the workpiece and cannot achieve double-sided synchronous processing. Therefore, a workpiece that needs to be deburred on four sides needs to be deburred four times, resulting in a decrease in the overall deburring efficiency.

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a deburring device for processing aluminum alloy building profiles, comprising a frame, a first brush roller, a second brush roller, a mounting frame and a driving motor, wherein the first brush roller is movably connected to the left side of the top inside the frame through a bearing, the second brush roller is arranged on the top of the first brush roller, the mounting frame is fixedly connected to the left side of the front face of the frame, the driving motor is fixedly installed on the front face of the mounting frame, the output end of the driving motor is fixedly connected to the front end of the first brush roller, the left and right sides inside the frame are movably connected to the conveying mechanism through bearings, the front and rear sides of the surface of the second brush roller are movably connected to the spacing adjustment component through bearings, the front side of the surface of the first brush roller is fixedly connected to the transmission component, and a tensioning component is provided on the left side of the top front face of the frame.

[0008] As a preferred embodiment of the present invention, the conveying mechanism includes a conveying roller, which is movably connected to the left and right sides of the frame through bearings, the surface of the conveying roller is connected to the conveyor belt, and the front end of the conveying roller on the right side is fixedly installed with a conveying motor.

[0009] As a preferred embodiment of the present invention, the spacing adjustment assembly includes a movable frame, which is movably connected to the front and rear sides of the surface of the second brush roller through bearings, and the left side of the top of the frame is fixedly connected to a support frame, and the front and rear sides of the bottom of the support frame are fixedly connected to a telescopic rod, and the output end of the telescopic rod is fixedly connected to the movable frame.

[0010] As a preferred embodiment of the present invention, the transmission assembly includes a driving wheel, which is fixedly connected to the front side of the first brush roller surface, and the front side of the second brush roller surface is fixedly connected to a driven wheel, and the internal transmission of the driven wheel and the driving wheel is connected by a belt.

[0011] As a preferred embodiment of the present invention, the tensioning assembly includes a sliding groove, which is opened on the left side of the top front of the frame, and a sliding block is slidably connected to the inside of the sliding groove, and a fixed rod is fixedly connected to the right side of the front of the sliding block, and a tensioning wheel is movably connected to the front side of the fixed rod surface, and the surface of the tensioning wheel fits with the inner ring of the belt.

[0012] As a preferred embodiment of the present invention, a locking screw is threadedly connected to the left side of the front side of the sliding block through a threaded hole.

[0013] As a preferred embodiment of the present invention, the front end of the locking screw is fixedly connected to a twisting block, and the twisting block is butterfly-shaped.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. The utility model provides a first brush roller and a second brush roller. When deburring, the workpiece is passed between the first brush roller and the second brush roller, so that the two sides of the workpiece can be deburred simultaneously, thereby improving the working efficiency. It solves the problem that in actual use, the equipment can only perform the deburring operation on a single side of the workpiece and cannot realize the simultaneous processing of both sides. Therefore, a workpiece that needs to be deburred on four sides needs to be deburred four times, resulting in a decrease in the overall deburring efficiency. The effect of simultaneous deburring on both sides is achieved.

[0016] 2. The utility model sets a conveying mechanism. When the operator needs to deburr the workpiece, the operator places the workpiece on the conveyor belt and then starts the conveying motor. The output end of the conveying motor drives the conveying roller to rotate, and then the conveying roller drives the conveyor belt to rotate, so that the conveyor belt moves the workpiece to the position of the first brush roller and the second brush roller for deburring, thereby reducing the operator's involvement in manually pushing the workpiece to deburr.

[0017] 3. The utility model is provided with a spacing adjustment component. When the operator needs to deburr workpieces of different heights, the operator starts and controls the output end of the telescopic rod to rise or fall, so that the output end of the telescopic rod drives the support frame and the second brush roller inside it to rise or fall, thereby making the spacing between the first brush roller and the second brush roller adjustable, thereby ensuring that the first brush roller and the second brush roller can adapt to workpieces of different heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0020] Figure 3 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0021] In the figure: 1. Frame; 2. First brush roller; 3. Second brush roller; 4. Mounting frame; 5. Drive motor; 6. Conveying mechanism; 61. Conveyor roller; 62. Conveyor belt; 63. Conveyor motor; 7. Spacing adjustment assembly; 71. Moving frame; 72. Support frame; 73. Telescopic rod; 8. Transmission assembly; 81. Drive wheel; 82. Driven wheel; 83. Belt; 9. Tensioning assembly; 91. Sliding groove; 92. Sliding block; 93. Tensioning wheel; 94. Fixing rod; 10. Locking screw. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figures 1 to 3 As shown, the utility model provides a deburring device for processing aluminum alloy building profiles, including a frame 1, a first brush roller 2, a second brush roller 3, a mounting frame 4 and a driving motor 5. The first brush roller 2 is movably connected to the left side of the top inside the frame 1 through a bearing, the second brush roller 3 is arranged on the top of the first brush roller 2, the mounting frame 4 is fixedly connected to the left side of the front side of the frame 1, the driving motor 5 is fixedly installed on the front side of the mounting frame 4, and the output end of the driving motor 5 is fixedly connected to the front end of the first brush roller 2. The left and right sides of the inside of the frame 1 are movably connected to the conveying mechanism 6 through bearings, the front and rear sides of the surface of the second brush roller 3 are movably connected to the spacing adjustment component 7 through bearings, the front side of the surface of the first brush roller 2 is fixedly connected to the transmission component 8, and a tensioning component 9 is provided on the left side of the top front side of the frame 1.

[0024] refer to Figure 2 The conveying mechanism 6 includes a conveying roller 61, which is movably connected to the left and right sides of the frame 1 through bearings. The surface of the conveying roller 61 is connected to the conveyor belt 62, and the front end of the right conveying roller 61 is fixedly installed with a conveying motor 63.

[0025] As a technical optimization solution of the present invention, by setting up a conveying mechanism 6, when the operator needs to deburr the workpiece, the workpiece is placed on the conveyor belt 62, and then the operator starts the conveying motor 63, so that the output end of the conveying motor 63 drives the conveying roller 61 to rotate, and then the conveying roller 61 drives the conveyor belt 62 to rotate, so that the conveyor belt 62 moves the workpiece to the position of the first brush roller 2 and the second brush roller 3 for deburring, thereby reducing the operator's manual push of the workpiece to deburr.

[0026] refer to Figure 2 The spacing adjustment component 7 includes a movable frame 71, which is movably connected to the front and rear sides of the surface of the second brush roller 3 through bearings. The left side of the top of the frame 1 is fixedly connected to a support frame 72, and the front and rear sides of the bottom of the support frame 72 are fixedly connected to a telescopic rod 73, and the output end of the telescopic rod 73 is fixedly connected to the movable frame 71.

[0027] As a technical optimization solution of the present invention, by setting the spacing adjustment component 7, when the operator needs to deburr workpieces of different heights, the operator starts and controls the output end of the telescopic rod 73 to rise or fall, so that the output end of the telescopic rod 73 drives the support frame 72 and the second brush roller 3 inside it to rise or fall, thereby making the spacing between the first brush roller 2 and the second brush roller 3 adjustable at will, thereby ensuring that the first brush roller 2 and the second brush roller 3 can adapt to workpieces of different heights.

[0028] refer to Figure 2 The transmission assembly 8 includes a driving wheel 81, which is fixedly connected to the front side of the surface of the first brush roller 2, and a driven wheel 82 is fixedly connected to the front side of the surface of the second brush roller 3. The internal transmission of the driven wheel 82 and the driving wheel 81 is connected by a belt 83.

[0029] As a technical optimization scheme of the present invention, by setting a transmission component 8, when the first brush roller 2 and the second brush roller 3 are needed to deburr the workpiece, the operator starts the drive motor 5, so that the output end of the drive motor 5 drives the first brush roller 2 to rotate. At this time, the rotating first brush roller 2 will drive the driving wheel 81 to rotate, and the rotating driving wheel 81 will drive the driven wheel 82 to rotate through the belt 83, and then the driven wheel 82 will drive the second brush roller 3 to rotate, thereby ensuring the transmission performance and stability of the first brush roller 2 and the second brush roller 3.

[0030] refer to Figure 3 The tensioning assembly 9 includes a sliding groove 91, which is opened on the left side of the top front of the frame 1. A sliding block 92 is slidably connected inside the sliding groove 91. A fixed rod 94 is fixedly connected to the right side of the front of the sliding block 92. The front side of the surface of the fixed rod 94 is movably connected to a tensioning wheel 93, and the surface of the tensioning wheel 93 fits with the inner ring of the belt 83.

[0031] As a technical optimization solution of the present invention, by setting a tensioning component 9, when the second brush roller 3 is adjusted through the spacing adjustment component 7, the tightness of the belt 83 will change. The operator pushes the sliding block 92 to drive the sliding block 92 to move the fixed rod 94 and the tensioning wheel 93 through the sliding groove 91, so that the tensioning wheel 93 is fitted with the belt 83, so that the tensioning wheel 93 can always ensure the tension of the belt 83, avoiding over-feeding of the belt 83 and causing a decrease in transmission performance.

[0032] refer to Figure 3 The left side of the front side of the sliding block 92 is threadedly connected with a locking screw 10 through a threaded hole.

[0033] As a technical optimization solution of the present invention, by setting a locking screw 10, when the sliding block 92 completes its movement inside the sliding groove 91, the operator tightens the locking screw 10 so that the locking screw 10 firmly presses against the inner wall of the sliding groove 91, thereby preventing the sliding block 92 from sliding randomly.

[0034] refer to Figure 3 The front end of the locking screw 10 is fixedly connected to a twisting block 11, which is butterfly-shaped.

[0035] As a technical optimization solution of the present invention, by providing the twisting block 11 , it is easier for the operator to hold and apply force to the locking screw 10 , thereby tightening or loosening the locking screw 10 more easily.

[0036] The working principle and use process of the present invention are as follows: when in use, the operator starts the driving motor 5, so that the output end of the driving motor 5 drives the first brush roller 2 to rotate. At this time, the rotating first brush roller 2 drives the driving wheel 81 to rotate, and the rotating driving wheel 81 drives the driven wheel 82 to rotate through the belt 83, thereby causing the driven wheel 82 to drive the second brush roller 3 to rotate. The operator then places the workpiece on the conveyor belt 62, and then starts the conveying motor 63, so that the output end of the conveying motor 63 drives the conveying roller 61 to rotate, thereby causing the conveying roller 61 to drive the conveyor belt 62 to rotate, thereby causing the conveyor belt 62 to move the workpiece to the position of the first brush roller 2 and the second brush roller 3 for deburring, thereby reducing the operator's manual pushing of the workpiece for deburring. Participation. When the operator needs to deburr workpieces of different heights, the operator starts and controls the output end of the telescopic rod 73 to rise or fall, so that the output end of the telescopic rod 73 drives the support frame 72 and the second brush roller 3 inside it to rise or fall, thereby making the distance between the first brush roller 2 and the second brush roller 3 adjustable at will, thereby ensuring that the first brush roller 2 and the second brush roller 3 can adapt to workpieces of different heights. After the adjustment is completed, the operator pushes the sliding block 92, so that the sliding block 92 drives the fixed rod 94 and the tensioning wheel 93 to move through the sliding groove 91, so that the tensioning wheel 93 is fitted with the belt 83, so that the tensioning wheel 93 can always ensure the tension of the belt 83, and avoid over-feeding of the belt 83 resulting in a decrease in transmission performance.

[0037] To sum up: this deburring device for processing aluminum alloy building profiles, by setting a first brush roller 2 and a second brush roller 3, can simultaneously deburr both sides of the workpiece by passing the workpiece between the first brush roller 2 and the second brush roller 3 during deburring, thereby improving work efficiency and solving the problem that in actual use, the equipment can only perform deburring operation on a single side of the workpiece and cannot achieve double-sided synchronous processing. Therefore, a workpiece that needs to be deburred on four sides needs to be deburred four times, resulting in a decrease in overall deburring efficiency.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deburring device for processing aluminum alloy building profiles, comprising a frame (1), a first brush roller (2), a second brush roller (3), a mounting frame (4) and a drive motor (5), characterized in that: The first brush roller (2) is movably connected to the left side of the top of the frame (1) through a bearing, the second brush roller (3) is arranged on the top of the first brush roller (2), the mounting frame (4) is fixedly connected to the left side of the front of the frame (1), the drive motor (5) is fixedly mounted on the front of the mounting frame (4), the output end of the drive motor (5) is fixedly connected to the front end of the first brush roller (2), the left and right sides of the frame (1) are movably connected to the conveying mechanism (6) through bearings, the front and rear sides of the surface of the second brush roller (3) are movably connected to the spacing adjustment component (7) through bearings, the front side of the surface of the first brush roller (2) is fixedly connected to the transmission component (8), and a tensioning component (9) is provided on the left side of the top of the front of the frame (1).

2. The deburring device for processing aluminum alloy building profiles according to claim 1, characterized in that: The conveying mechanism (6) includes a conveying roller (61), which is movably connected to the left and right sides of the frame (1) through bearings. The surface of the conveying roller (61) is connected to a conveyor belt (62) for transmission, and a conveying motor (63) is fixedly installed at the front end of the conveying roller (61) on the right side.

3. The deburring device for processing aluminum alloy building profiles according to claim 1, characterized in that: The spacing adjustment assembly (7) comprises a movable frame (71), the movable frame (71) being movably connected to the front and rear sides of the surface of the second brush roller (3) via bearings, a support frame (72) being fixedly connected to the left side of the top of the frame (1), a telescopic rod (73) being fixedly connected to the front and rear sides of the bottom of the support frame (72), and an output end of the telescopic rod (73) being fixedly connected to the movable frame (71).

4. The deburring device for processing aluminum alloy building profiles according to claim 1, characterized in that: The transmission assembly (8) comprises a driving wheel (81), the driving wheel (81) being fixedly connected to the front side of the surface of the first brush roller (2), the front side of the surface of the second brush roller (3) being fixedly connected to a driven wheel (82), and the internal transmission of the driven wheel (82) and the driving wheel (81) being connected by a belt (83).

5. The deburring device for processing aluminum alloy building profiles according to claim 4, characterized in that: The tensioning assembly (9) includes a sliding groove (91), the sliding groove (91) is opened on the left side of the top of the front of the frame (1), the sliding groove (91) is slidably connected to a sliding block (92) inside, the right side of the front of the sliding block (92) is fixedly connected to a fixed rod (94), the front side of the surface of the fixed rod (94) is movably connected to a tensioning wheel (93), and the surface of the tensioning wheel (93) is in contact with the inner ring of the belt (83).

6. The deburring device for processing aluminum alloy building profiles according to claim 5, characterized in that: The left side of the front surface of the sliding block (92) is threadedly connected with a locking screw (10) through a threaded hole.

7. The deburring device for processing aluminum alloy building profiles according to claim 6, characterized in that: The front end of the locking screw (10) is fixedly connected to a twisting block (11), and the twisting block (11) is butterfly-shaped.

Citation Information

Patent Citations

  • Deburring device for aluminum alloy profile machining

    CN219882072U