Electronic scale five-roller mixer

Abstract

The utility model is suitable for the technical field of mixers, and provides an electronic scale five-roller mixer which comprises a machine room, the electronic scale is arranged on one side of the machine room and is used for weighing raw materials; the material conveying mechanism is mounted on the electronic scale; the group of cotton beating rollers are rotationally arranged in the machine room; the first driving motors are installed in the machine bin, output shafts of the first driving motors are sleeved with belts, and output rods of the cotton beating rollers are sleeved with the belts respectively. According to the electronic scale five-roller mixer provided by the scheme, through accurate weighing and real-time feedback of the electronic scale, an operator can easily master the input amount of raw materials, it is ensured that the mixing proportion meets the preset requirement, and the product quality is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of mixers, in particular to an electronic scale five-roller mixer. Background Art

[0002] A mixing machine is a cotton box machine used for mixing cotton in a cotton opening and cleaning machine. It is usually located upstream (feeding side) of a cotton opening and cleaning machine. It generally has a large cotton storage box to loosen and mix the raw materials.

[0003] Before mixing multiple raw materials, the mixer feeds different fiber raw materials into the mixer in a certain proportion according to a pre-set ratio for mixing. Currently, existing mixers cannot automatically weigh the raw materials, and therefore rely on manual weighing and proportioning of the raw materials, resulting in a low degree of automation. Utility Model Content

[0004] The utility model provides an electronic scale five-roller mixer, aiming to solve the problem in the above background technology that the currently used mixer cannot automatically weigh the raw materials.

[0005] In order to solve the above problems, the utility model is implemented as follows: an electronic scale five-roller mixer, comprising: a machine warehouse; an electronic scale for weighing raw materials arranged on one side of the machine warehouse; a feeding mechanism installed on the electronic scale; a group of cotton beating rollers that are rotated and arranged in the machine warehouse; a group of first active motors that are installed in the machine warehouse, a group of the first active motors having output shafts each provided with a belt, and a group of the belts being respectively provided on the output rods of a group of the cotton beating rollers.

[0006] Preferably, a steel plate slide rail is installed in the machine silo, a valve cylinder is provided on one side of the machine silo, a sealing plate is installed on the output rod of the valve cylinder, and the sealing plate is adapted to the discharge port of the machine silo.

[0007] Preferably, a cotton suction fan is provided on one side of the machine bin, a cotton suction hopper is mounted on the air suction port of the cotton suction fan, and the cotton suction hopper is connected to the discharge port of the machine bin.

[0008] Preferably, a glass observation window is installed on the top of the cotton suction hopper.

[0009] Preferably, a spray device is provided at the feed port of the machine bin, and the spray device is located on one side of the feeding mechanism.

[0010] Preferably, a conveyor belt is provided in the machine warehouse, a second active motor is installed in the machine warehouse, a second belt is provided on the output shaft of the second active motor and the output roller of the transmission belt, a support plate is installed in the machine warehouse, and the support plate is located in the conveyor belt and in sliding contact with the conveyor belt.

[0011] Compared with the related art, the electronic scale five-roller mixer provided by the utility model has the following beneficial effects:

[0012] 1. Through the precise weighing and real-time feedback of the electronic scale, operators can easily grasp the input amount of raw materials, ensure that the mixing ratio meets the preset requirements, and improve product quality. At the same time, the continuous rotation of a set of cotton beating rollers and the stable conveying of the feeding mechanism ensure the continuity and efficiency of the mixing process, thereby improving overall production efficiency. The introduction of steel plate slides enhances the stability and durability of the internal structure of the machine room, while reducing the friction and noise of the sliding parts during movement, thereby improving the overall operating efficiency of the equipment.

[0013] 2. The introduction of the cotton suction fan significantly improves the automation and efficiency of the discharge process, reducing the need for manual intervention. At the same time, due to the strong suction force it generates, it can ensure that the cotton is discharged thoroughly and quickly from the machine bin, avoiding the residue and accumulation of cotton in the machine bin, thus maintaining the cleanliness and hygiene inside the machine bin. Through the setting of the glass observation window, the operator can monitor the discharge process in real time to ensure that the cotton is smoothly sucked into the cotton suction hopper and flows to the subsequent processing equipment, so as to timely discover and solve potential blockage or leakage problems;

[0014] 3. Spraying water mist or other liquids through the spray device helps to moisten and soften the raw materials, making it easier to disperse and mix the raw materials evenly in the subsequent loosening and mixing process, thereby improving the mixing effect. At the same time, an appropriate amount of water mist or other liquids can reduce the static electricity generated by the raw materials during the mixing process, prevent fiber entanglement and agglomeration, and help maintain the fluffiness and softness of the raw materials, thereby improving the quality of the final product. The setting of the pallet not only enhances the carrying capacity of the conveyor belt, but also ensures the stability and continuity of the raw materials during the transmission process. At the same time, it also simplifies the maintenance and cleaning of the conveyor belt.

[0015] Compared with the existing technology, the electronic scale five-roller mixer provided by this solution has the advantage that the operator can easily grasp the input amount of raw materials through the precise weighing and real-time feedback of the electronic scale, ensure that the mixing ratio meets the preset requirements, and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of an electronic scale five-roller mixer provided by the utility model;

[0017] Figure 2 The utility model provides a schematic diagram of the use of an electronic scale five-roller mixer.

[0018] Figure numerals: 1. Machine chamber; 2. Electronic scale; 3. Feeding mechanism; 4. Cotton beating roller; 5. First active motor; 6. Valve cylinder; 7. Cotton suction fan; 8. Exhaust port; 9. Cotton suction hopper; 10. Spray device; 11. Conveyor belt; 12. Second active motor; 13. Support plate. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The present invention provides an electronic scale five-roller mixer. Figure 1-2 As shown, the electronic scale five-roller mixer includes: a machine warehouse 1; an electronic scale 2 for weighing raw materials provided on one side of the machine warehouse 1; a feeding mechanism 3 installed on the electronic scale 2; a group of cotton beating rollers 4 that are all rotated and arranged in the machine warehouse 1; a group of first active motors 5 that are all installed in the machine warehouse 1, and a group of the first active motors 5 are each provided with a belt on the output shaft, and a group of the belts are respectively provided on the output rods of a group of the cotton beating rollers 4.

[0022] In this embodiment, when in use, start the mixer switch button, wait for the motor speed to be normal, prepare various types of formula raw materials and put them into the feeding mechanism 3, the electronic screen will display the weighing value required for the product, turn on the automatic button (in automatic state), and the mixer starts to work. After that, the raw materials are conveyed to a group of cotton beating rollers 4 through the feeding mechanism 3 and the conveyor belt 11, so that a group of cotton beating rollers 4 mix the materials. Since the rotation direction of one mixing roller 4 in a group of mixing rollers 4 is opposite to the rotation direction of the other mixing rollers 4, the mixing efficiency of the materials can be improved. When the mixing time reaches the set time, the cotton suction fan 7 automatically works to suck out the mixed materials.

[0023] The electronic scale 2 is directly installed on one side of the machine bin 1 and is used to accurately weigh the raw materials that are about to enter the mixer. This design completely changes the inefficient way of traditional mixers relying on manual weighing, and greatly improves the accuracy and automation of raw material ratios. Through the real-time feedback of the electronic scale 2, the operator can easily grasp the input amount of raw materials to ensure that the mixing ratio meets the preset requirements. The feeding mechanism 3 is responsible for accurately and stably conveying the raw materials weighed by the electronic scale 2 to the mixing area in the machine bin 1, ensuring that the raw materials enter the mixing process immediately after weighing, reducing errors and waste in the intermediate links. Through the precise weighing and real-time feedback of the electronic scale 2, the operator can easily grasp the input amount of raw materials to ensure that the mixing ratio meets the preset requirements, thereby improving product quality. At the same time, the continuous rotation of a group of cotton beating rollers 4 and the stable conveying of the feeding mechanism 3 ensure the continuity and efficiency of the mixing process, thereby improving overall production efficiency.

[0024] In a further preferred embodiment of the present invention, a steel plate slide rail is installed in the machine warehouse 1, a valve cylinder 6 is provided on one side of the machine warehouse 1, and a sealing plate is installed on the output rod of the valve cylinder 6, and the sealing plate is adapted to the discharge port of the machine warehouse 1.

[0025] In this embodiment, the introduction of steel plate slide rails enhances the stability and durability of the internal structure of the nacelle 1, while reducing the friction and noise of the sliding components during movement, thereby improving the overall operating efficiency of the equipment.

[0026] In a further preferred embodiment of the present invention, a cotton suction fan 7 is provided on one side of the machine bin 1 , and a cotton suction hopper 9 is mounted on the suction port of the cotton suction fan 7 , and the cotton suction hopper 9 is connected to the discharge port of the machine bin 1 .

[0027] In this embodiment, the introduction of the cotton suction fan 7 significantly improves the degree of automation and efficiency of the discharge process, reducing the need for manual intervention. At the same time, due to the strong suction force it generates, it can ensure that the cotton material is thoroughly and quickly discharged from the machine bin 1, avoiding the residue and accumulation of cotton material in the machine bin 1, thereby maintaining the cleanliness and hygiene of the interior of the machine bin 1.

[0028] In a further preferred embodiment of the present invention, a glass observation window is installed on the top of the cotton suction hopper 9.

[0029] In this embodiment, a glass observation window is installed on the top of the cotton suction hopper 9, providing a clear viewing window, so that the operator can directly observe the flow of cotton material inside the cotton suction hopper and near the discharge port. Through the setting of the glass observation window, the operator can monitor the discharge process in real time to ensure that the cotton material is smoothly sucked into the cotton suction hopper and flows to the subsequent processing equipment, so as to timely discover and solve potential blockage or leakage problems.

[0030] In a further preferred embodiment of the present invention, a spray device 10 is provided at the feed port of the machine bin 1 , and the spray device 10 is located on one side of the feeding mechanism 3 .

[0031] In this embodiment, the spray device 10 is installed near the feed port of the machine chamber 1, adjacent to one side of the feeding mechanism 3. It can spray an appropriate amount of water mist or other liquid (such as lubricant, antistatic agent, etc.) through the nozzle before the raw materials enter the machine chamber to pre-treat the raw materials. The spraying of water mist or other liquids by the spray device 10 helps to moisten and soften the raw materials, making it easier to disperse and mix the raw materials evenly during the subsequent loosening and mixing process, thereby improving the mixing effect. At the same time, the appropriate amount of water mist or other liquid can reduce the generation of static electricity in the raw materials during the mixing process, prevent fiber entanglement and agglomeration, help maintain the fluffiness and softness of the raw materials, and thus improve the quality of the final product.

[0032] In a further preferred embodiment of the present invention, a conveyor belt 11 is provided in the machine warehouse 1, a second active motor 12 is installed in the machine warehouse 1, a second belt is provided on the output shaft of the second active motor 12 and the output roller of the transmission belt 11, and a support plate 13 is installed in the machine warehouse 1, and the support plate 13 is located in the conveyor belt 11 and is in sliding contact with the conveyor belt 11.

[0033] In this embodiment, the provision of the support plate 13 not only enhances the carrying capacity of the conveyor belt 11 , but also ensures the stability and continuity of the raw materials during the transmission process. At the same time, it also simplifies the maintenance and cleaning of the conveyor belt 11 .

[0034] In summary, compared with related technologies, this device has the advantage of accurate weighing and real-time feedback of electronic scales, so that operators can easily grasp the input amount of raw materials, ensure that the mixing ratio meets the preset requirements, and improve product quality.

[0035] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. An electronic scale five-roller mixer, characterized in that: include: Engine room; An electronic scale for weighing raw materials provided on one side of the machine chamber; A feeding mechanism installed on the electronic scale; They all rotate a group of beating rollers arranged in the machine chamber; A group of first active motors are installed in the machine cabin, and belts are sleeved on the output shafts of the group of first active motors. The group of belts are respectively sleeved on the output rods of the group of cotton beating rollers.

2. The electronic scale five-roller mixer according to claim 1, characterized in that: A steel plate slide rail is installed in the machine warehouse, a valve cylinder is provided on one side of the machine warehouse, a sealing plate is installed on the output rod of the valve cylinder, and the sealing plate is adapted to the discharge port of the machine warehouse.

3. The electronic scale five-roll mixer according to claim 2, characterized in that: A cotton suction fan is provided on one side of the machine bin, a cotton suction hopper is mounted on the air suction port of the cotton suction fan, and the cotton suction hopper is connected to the discharge port of the machine bin.

4. The electronic scale five-roller mixer according to claim 3, characterized in that: A glass observation window is installed on the top of the cotton suction hopper.

5. The electronic scale five-roll mixer according to claim 1, characterized in that: A spray device is provided at the feed port of the machine bin, and the spray device is located on one side of the feeding mechanism.

6. The electronic scale five-roller mixer according to claim 1, characterized in that: A conveyor belt is provided in the machine warehouse, a second active motor is installed in the machine warehouse, a second belt is sleeved on the output shaft of the second active motor and the output roller of the transmission belt, a support plate is installed in the machine warehouse, the support plate is located in the conveyor belt and is in sliding contact with the conveyor belt.

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