Novel electric and gas dual-purpose telescopic cylinder

Abstract

The utility model discloses a novel electric and gas dual-purpose telescopic cylinder which comprises a first installation plate, a second installation plate and a third installation plate, and the third installation plate is arranged between the first installation plate and the second installation plate. A telescopic air cylinder and an electric cylinder are arranged on the side wall of the third mounting plate, the driving direction of the telescopic air cylinder is opposite to that of the electric cylinder, a first sliding rail is arranged on the first mounting plate, and a second sliding rail is arranged on the second mounting plate; according to the utility model, the design of double power sources is realized by combining the telescopic cylinder and the electric cylinder. Due to the design, the telescopic cylinder has higher flexibility and adaptability in different working environments. When the power supply is sufficient, the electric cylinder can be selected to carry out rapid and accurate telescopic operation; and under the condition that power is insufficient or power cannot be supplied, the telescopic air cylinder can be seamlessly switched to carry out mechanical operation, and continuous operation of the equipment is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of telescopic cylinders, and specifically relates to a novel electrical dual-purpose telescopic cylinder. Background Art

[0002] In the related technical field, the bread manufacturing process relies on propulsion equipment, which typically includes pneumatic cylinders and electric cylinders. However, during the in-depth practice of the embodiments of this disclosure, we identified the following significant problems in the current technology:

[0003] Existing pneumatic or electric cylinder equipment is relatively simple in terms of functional application and lacks flexibility, that is, it is limited to a single choice of pneumatic or electric cylinder. In addition, these devices have limitations in control, and their flexibility and adaptability are low. Utility Model Content

[0004] The purpose of the utility model is to provide a novel electrical dual-purpose telescopic cylinder to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new type of electrical dual-purpose telescopic cylinder, comprising a first mounting plate, a second mounting plate and a third mounting plate, wherein the third mounting plate is arranged between the first mounting plate and the second mounting plate; a telescopic cylinder and an electric cylinder are provided on the side wall of the third mounting plate, and the driving directions of the telescopic cylinder and the electric cylinder are opposite, a first slide rail is provided on the first mounting plate, and a second slide rail is provided on the second mounting plate; a driving end of the telescopic cylinder is provided with a first connecting slider and is slidably arranged on the track of the first slide rail, and a driving end of the electric cylinder is provided with a second connecting slider and is slidably arranged on the track of the second slide rail; a first push plate is provided on the first connecting slider, and a second push plate is provided on the second connecting slider, and a removable battery and a controller are also provided on the third mounting plate, the removable battery supplies power to the telescopic cylinder and the electric cylinder, and the controller is electrically connected to the telescopic cylinder, the electric cylinder and the removable battery.

[0006] Preferably, a first baffle is provided at the outer end of the side wall of the first mounting plate, and a first limiting pin is provided on the first baffle, the position of which corresponds to the position of the first slide rail.

[0007] Preferably, a second baffle is provided at the outer end of the side wall of the second mounting plate, and a second limiting pin is provided on the second baffle, the position of which corresponds to the position of the second slide rail.

[0008] Compared to existing technologies, this invention offers the following advantages: By combining a telescopic cylinder with an electric cylinder, it achieves a dual power source design. This design allows for greater flexibility and adaptability in diverse operating environments. When power is sufficient, the electric cylinder can be used for fast and precise telescopic operation. In the event of insufficient or no power, mechanical operation can be seamlessly switched to the telescopic cylinder, ensuring continuous operation of the equipment.

[0009] The dual power source design allows the cylinder to continue operating even if one power source fails, thereby improving the reliability and stability of the entire telescopic cylinder. This redundant design significantly reduces the risk of equipment downtime due to a single failure.

[0010] Electric cylinders typically offer high response speed and accuracy, making them suitable for applications requiring fast, precise control. Pneumatic cylinders, on the other hand, offer greater load capacity and durability, making them suitable for applications requiring high forces or extended periods of operation. By combining these two technologies, you can flexibly select the power source based on your specific needs, optimizing both efficiency and precision.

[0011] This utility model is designed with maintainability and upgradeability in mind. The removable battery allows users to replace it at any time, extending the device's operating life. Furthermore, the electrical connections between the controller and various components facilitate troubleshooting and repair. Furthermore, as technology continues to evolve, users can upgrade the controller or other components as needed to meet more advanced application requirements.

[0012] By rationally utilizing the advantages of two power sources, this electric dual-purpose telescopic cylinder can achieve optimal energy utilization efficiency under different working conditions. This not only reduces energy consumption and operating costs, but also helps to reduce the impact on the environment and achieve green production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a main schematic diagram of the utility model;

[0014] Figure 2 It is a side view schematic diagram of the utility model.

[0015] In the figure: 1. First mounting plate; 2. Second mounting plate; 3. Third mounting plate; 4. Telescopic cylinder; 5. Electric cylinder; 6. First slide rail; 7. Second slide rail; 8. First connecting slider; 9. Second connecting slider; 10. First push plate; 11. Second push plate; 12. Removable battery; 13. Controller; 14. First baffle; 15. First limit pin; 16. Second baffle; 17. Second limit pin. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-2 This utility model provides a technical solution: a novel electrical dual-purpose telescopic cylinder that cleverly combines the advantages of both mechanical and electrical design. Its main structure consists of three precisely designed mounting plates: a first mounting plate 1, a second mounting plate 2, and a third mounting plate 3. These three mounting plates work together to form a stable and flexible mechanical framework. The third mounting plate 3 serves as a bridge connecting the first and second mounting plates 1, 2. Its unique positioning enhances the overall telescopic performance of the mechanism.

[0018] A telescopic air cylinder 4 and an electric cylinder 5 are cleverly mounted on the sidewalls of the third mounting plate 3. These two elements complement each other, achieving the mechanical device's dynamic telescopic function. The two cylinders operate in opposite directions, creating a balanced torque during telescopic movement, effectively preventing interference and damage caused by opposing torques.

[0019] To achieve more precise and flexible motion control, a first slide rail 6 is installed on the first mounting plate 1, while a second slide rail 7 is installed on the second mounting plate 2. The arrangement of these two slide rails enables the sliders connected to the drive ends of the telescopic cylinder 4 and electric cylinder 5 to slide smoothly along the slide rails, thereby pushing the connected push plates to work.

[0020] Specifically, the driving end of the telescopic cylinder 4 is equipped with a first connecting slider 8, which can slide along the first slide rail 6, while the driving end of the electric cylinder 5 is equipped with a second connecting slider 9, which can slide along the second slide rail 7. These two sliders are respectively equipped with a first push plate 10 and a second push plate 11, which, driven by the sliders, can complete various complex operations.

[0021] Furthermore, to ensure a continuous and stable power source for the telescopic cylinder 4 and electric cylinder 5, a removable battery 12 and a controller 13 are mounted on the third mounting plate 3. The removable battery 12 provides power to the entire mechanism, ensuring its long-term operation, while the controller 13 provides command and coordination. It is not only electrically connected to the telescopic cylinder 4 and electric cylinder 5, but also to the removable battery 12, ensuring stable operation of the entire electrical system.

[0022] A first stopper 14 and a second stopper 16 are provided at the outer ends of the side walls of the first and second mounting plates 1, 2, respectively. These stoppers and stopper pins are mounted on them, respectively. The design of these stoppers and stopper pins precisely limits the movement of the telescopic cylinder 4 and electric cylinder 5, ensuring that the mechanism's movement does not exceed a preset range, thereby ensuring safe and accurate operation.

[0023] Working Principle: When the present invention is in operation, first, the removable battery 12 is installed on the third mounting plate 3. The battery provides power to the telescopic cylinder 4, the electric cylinder 5, and the controller 13. The operating mode (electric or hydraulic) and parameters such as telescopic distance and speed are set through the controller 13. When the electric mode is selected, the controller 13 sends a command to the electric cylinder 5, and the drive end of the electric cylinder 5 begins to operate, driving the second push plate 11 to slide along the second slide rail 7 via the second connecting slider 9. When the hydraulic mode is selected, the controller 13 sends a command to the telescopic cylinder 4, and the drive end of the telescopic cylinder 4 begins to operate, driving the first push plate 10 to slide along the first slide rail 6 via the first connecting slider 8.

[0024] Since the telescopic cylinder 4 and the electric cylinder 5 drive in opposite directions, when they work simultaneously, more complex motion control can be achieved, such as load balancing, speed adjustment, etc. In addition, the controller 13 can also intelligently adjust the output power and coordination mode of the two according to the load conditions and user needs.

[0025] The controller 13 is also responsible for monitoring the battery level, the working status of the cylinder and the electric cylinder, and the wear of the slide rails and sliders to ensure the safe operation of the equipment. If any abnormality is detected, the controller will immediately stop the equipment and sound an alarm.

[0026] The new dual-electric telescopic cylinder combines hydraulic and electric power sources through ingenious structural design and advanced control technology. It flexibly selects operating modes based on load conditions and user needs, and achieves more complex motion control through intelligent control. This design not only improves the adaptability and flexibility of the equipment, but also reduces energy consumption and maintenance costs, providing new insights for the development of industrial automation and mechanical equipment.

[0027] In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.

[0028] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A new type of electrical dual-purpose telescopic cylinder, characterized by: It comprises a first mounting plate (1), a second mounting plate (2) and a third mounting plate (3), wherein the third mounting plate (3) is arranged between the first mounting plate (1) and the second mounting plate (2); A telescopic cylinder (4) and an electric cylinder (5) are provided on the side wall of the third mounting plate (3); the driving directions of the telescopic cylinder (4) and the electric cylinder (5) are opposite; a first slide rail (6) is provided on the first mounting plate (1), and a second slide rail (7) is provided on the second mounting plate (2); The driving end of the telescopic cylinder (4) is provided with a first connecting slider (8) and is slidably mounted on the track of the first slide rail (6); the driving end of the electric cylinder (5) is provided with a second connecting slider (9) and is slidably mounted on the track of the second slide rail (7); The first connecting slider (8) is provided with a first push plate (10), the second connecting slider (9) is provided with a second push plate (11), and the third mounting plate (3) is provided with a detachable battery (12) and a controller (13), the detachable battery (12) supplies power to the telescopic cylinder (4) and the electric cylinder (5), and the controller (13) is electrically connected to the telescopic cylinder (4), the electric cylinder (5) and the detachable battery (12).

2. A novel electric dual-purpose telescopic cylinder according to claim 1, characterized in that: A first baffle (14) is provided at the outer end of the side wall of the first mounting plate (1), and a first limiting pin (15) is provided on the first baffle (14), the position of which corresponds to the position of the first slide rail (6).

3. The novel electric dual-purpose telescopic cylinder according to claim 1 is characterized in that: A second baffle (16) is provided at the outer end of the side wall of the second mounting plate (2), and a second limiting pin (17) is provided on the second baffle (16), the position of which corresponds to the position of the second slide rail (7).

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