Non-contact steel wire rope flaw detection device

Abstract

The utility model provides a non-contact steel wire rope flaw detection device which comprises a detection machine body, two groups of guide components are assembled on two sides of the detection machine body, guide ends of the guide components correspond to ports of the detection machine body, guide arms are fixedly mounted on two sides of the detection machine body, traction components are mounted in the guide arms in a butt joint manner, and the traction components are connected with the detection machine body. An adjusting assembly is fixedly installed on the back face of the guide arm, the adjusting assembly is assembled and connected with the traction assembly, and assembling assemblies are fixedly installed on the front face and the back face of the detection machine body. The assembling assembly comprises a mounting plate, a connecting plate, a connecting sleeve, a fastening nut and a stud. The adjusting assembly and the traction assembly are matched with each other, so that the device can be adjusted in real time according to the leading-in direction of a steel wire, the steel wire enters in a turning manner, the device does not need to correspond according to the leading-in direction of the steel wire during installation and arrangement, and the operation range of the device is expanded.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire detection, in particular to a non-contact steel wire rope flaw detection device. Background Art

[0002] Steel wire testing is an important quality control process, which aims to ensure that the performance indicators of the steel wire meet the standard requirements, thereby ensuring its safety and reliability in various applications;

[0003] Among them, flaw detection is a kind of testing process. The main purpose of flaw detection of steel wire is to find defects inside or on the surface of the steel wire, such as cracks, inclusions, pores, etc., to ensure the quality and safety of the steel wire;

[0004] The above information demonstrates the necessity of wire inspection. However, considering the performance of the inspection device during operation, it still has shortcomings: when operating the existing wire flaw detection device, personnel need to assemble it on the wire guide path. However, when the guide path is limited, the device is difficult to align with the installation path. Therefore, personnel need to assemble an additional assembly structure to match the device, which increases equipment costs. At the same time, when the wire guide path does not correspond to the detection end of the device, personnel need to disassemble and adjust the device, otherwise it will increase the guide load of the device and affect the detection effect.

[0005] Therefore, the present application proposes a non-contact wire rope flaw detection device. Utility Model Content

[0006] In view of the deficiencies in the prior art, the present invention provides a non-contact wire rope flaw detection device, which solves the problems mentioned in the background art.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A non-contact wire rope flaw detection device includes a detection body, two sets of guide components are installed on both sides of the detection body, and the guide ends of the guide components correspond to the ports of the detection body, and guide arms are fixedly installed on both sides of the detection body, and a traction component is docked and installed in the guide arm. An adjustment component is fixedly installed on the back of the guide arm, and the adjustment component is assembled and connected to the traction component. The front and back of the detection body are fixedly installed with assembly components; the assembly components include a mounting plate, a connecting plate, a connecting sleeve, a fastening nut, and a stud. Studs are fixedly installed on the front and back of the detection body, and the studs are docked with a connecting sleeve A fastening nut is docked and installed on the stud on the front side of the connecting sleeve, a connecting plate is fixedly installed on the connecting sleeve, and a mounting plate is fixedly installed on the bottom of the connecting plate; the guide assembly includes a mounting arm and a guide wheel, and mounting arms are movably installed on both sides of the detection body, and guide wheels are docked and installed inside the mounting arms; the traction assembly includes a mounting frame and a traction roller, and the adjustment assembly includes a mounting cavity and an adjustment component, the inside of the guide arm is docked and installed with a mounting frame, and two sets of traction rollers are docked and installed inside the mounting frame, the back of the guide arm is fixedly installed with a mounting cavity, and the inside of the mounting cavity is equipped with an adjustment component, and the adjustment component is assembled and connected to the mounting frame.

[0009] Furthermore, the assembly component also includes fastening bolts and mounting pads. The mounting pads are sleeved on the studs, and the mounting pads are located on the inner side of the connecting sleeve. Fastening bolts are butt-mounted on the mounting plate.

[0010] Furthermore, the guide assembly also includes a torsion spring, a mounting seat, a first movable shaft, and a second movable shaft. The bottom and top of both sides of the detection body are fixedly installed with mounting seats, the first movable shaft is docked and installed between the mounting seats, the first movable shaft passes through the mounting arm, the second movable shaft is docked and installed between the mounting arm and the guide wheel, and a torsion spring is mounted on the first movable shaft.

[0011] Furthermore, the traction assembly also includes a rotating shaft, the rotating shaft is docked and installed in the guide arm, and the guide arm is installed and connected to the installation frame through the rotating shaft.

[0012] Furthermore, the adjustment component includes a gear, a rack, a threaded rod, a guide block, a guide rail, and an adjustment knob. A gear is installed in a docking relationship inside the installation cavity, a guide rail is fixedly installed on the bottom of the installation cavity, a guide block is slidably installed on the guide rail, a rack is fixedly installed on the guide block, and the rack and the gear are meshed with each other, a threaded rod that passes through the guide block is installed in a docking relationship inside the installation cavity, and one end of the threaded rod extends out of the installation cavity and is docked with an adjustment knob.

[0013] Furthermore, one end of the rotating shaft extends into the mounting cavity, and the gear is assembled on the extended end of the rotating shaft.

[0014] The utility model provides a non-contact wire rope flaw detection device. Compared with the existing technology, it has the following beneficial effects:

[0015] 1. Through the cooperation between the adjustment component and the traction component, the device can be adjusted in real time according to the introduction direction of the steel wire, so that the steel wire can be changed in direction. When installing and arranging the device, there is no need to correspond to the introduction direction of the steel wire, which expands the operating scope of the device;

[0016] 2. By detecting the assembly components on the body, the device can be assembled and fixed according to the actual working environment and structure. While ensuring that the orientation of the body remains unchanged, the assembly components can be rotated and adjusted to ensure that the installation surface of the device corresponds to the installation surface of the external structure, thereby increasing the flexibility of the device during assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 A schematic structural diagram of the detection device of the present invention from a first viewing angle is shown;

[0019] Figure 2 A schematic diagram of the structure of the detection device of the present invention from a second viewing angle is shown;

[0020] Figure 3 Shows a schematic diagram of the assembly structure of the assembly component and the detection body of the utility model;

[0021] Figure 4 Shows a schematic structural diagram of the adjustment component of the present utility model;

[0022] As shown in the figure: 1. Detection body; 2. Assembly component; 21. Mounting plate; 22. Fastening bolt; 23. Connecting plate; 24. Connecting sleeve; 25. Fastening nut; 26. Stud; 27. Mounting pad; 3. Guide arm; 4. Guide assembly; 41. Guide wheel; 42. Torsion spring; 43. Mounting seat; 44. First movable shaft; 45. Mounting arm; 46. Second movable shaft; 5. Traction assembly; 51. Mounting frame; 52. Traction roller; 53. Rotating shaft; 6. Adjustment assembly; 61. Mounting cavity; 62. Adjustment component; 621. Gear; 622. Rack; 623. Threaded rod; 624. Guide block; 625. Guide rail; 626. Adjustment knob. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] In order to solve the technical problems in the background technology, the following non-contact wire rope flaw detection device is provided:

[0026] Combine Figures 1-4 As shown, the non-contact wire rope flaw detection device provided by the present invention includes a detection body 1, two sets of guide components 4 are assembled on both sides of the detection body 1, and the guide ends of the guide components 4 correspond to the ports of the detection body 1, and guide arms 3 are fixedly installed on both sides of the detection body 1, and a traction component 5 is docked and installed in the guide arm 3. An adjustment component 6 is fixedly installed on the back of the guide arm 3, and the adjustment component 6 is assembled and connected to the traction component 5. The front and back of the detection body 1 are fixedly mounted with assembly components 2;

[0027] During this period, the adjustment component 6 and the traction component 5 cooperate with each other, so that the device can be adjusted in real time according to the introduction direction of the steel wire, so that the steel wire changes direction and enters, so that the device does not need to correspond to the introduction direction of the steel wire when it is installed and arranged, which expands the working scope of the device. The guiding component 4 can cooperate with the device to guide the introduced steel wire, so that the steel wire enters the detection body 1, and then the detection operation can be carried out through the detection body 1. The operating model of the detection body 1 is YSC-34, and the detection body 1 adopts electromagnetic non-destructive testing technology. The data processing terminal model of the detection body 1 is YSC-01, and the detection probe model in the detection body 1 is GSC-34, and the detection diameter of the steel wire is 16-28mm. The assembly component 2 on the detection body 1 can be assembled and fixed according to the actual working environment and structure. The assembly component 2 can be rotated and adjusted while ensuring that the direction of the body remains unchanged to ensure that the installation surface of the device corresponds to the installation surface of the external structure, thereby increasing the flexibility of the device during assembly.

[0028] The assembly component 2 includes a mounting plate 21, a connecting plate 23, a connecting sleeve 24, a fastening nut 25, and a stud 26. The front and back of the detection body 1 are fixedly installed with studs 26, the connecting sleeve 24 is docked on the stud 26, and the fastening nut 25 is docked on the stud 26 on the front side of the connecting sleeve 24. The connecting plate 23 is fixedly installed on the connecting sleeve 24, and the bottom of the connecting plate 23 is fixedly installed with the mounting plate 21; the guide assembly 4 includes a mounting arm 45 and a guide wheel 41. Both sides of the detection body 1 are movable. The guide arm 3 is provided with a mounting arm 45, and the guide wheel 41 is dockedly mounted inside the mounting arm 45; the traction assembly 5 includes a mounting frame 51 and a traction roller 52; the adjustment assembly 6 includes a mounting cavity 61 and an adjustment component 62; the mounting frame 51 is dockedly mounted inside the guide arm 3, and two sets of traction rollers 52 are dockedly mounted inside the mounting frame 51; the mounting cavity 61 is fixedly mounted on the back of the guide arm 3, and the interior of the mounting cavity 61 is equipped with an adjustment component 62, and the adjustment component 62 is assembled and connected to the mounting frame 51;

[0029] During this period, the connecting sleeve 24 is first rotated and adjusted according to the actual installation requirements, and the mounting plate 21 on the connecting plate 23 is rotated to make the mounting surface of the mounting plate 21 fit the external mounting surface, and then the stud 26 is docked by tightening the nut 25 to complete the positioning of the connecting sleeve 24. When the introduction direction of the steel wire is different from the inlet of the body, the personnel can adjust the angle of the mounting frame 51 by the adjustment component 62 in the mounting cavity 61 in real time to complete the direction change operation of the mounting frame 51. At that time, the steel wire can be introduced through the traction roller 52 in the mounting frame 51 to complete the direction change of the steel wire. Finally, the steel wire can be assisted in guiding by the guide wheel 41 to introduce the steel wire into the detection body 1 for detection operation.

[0030] Example 2

[0031] like Figure 1 and Figure 4 As shown, based on the above embodiment, this embodiment further provides the following content:

[0032] In this embodiment, the assembly component 2 further includes a fastening bolt 22 and a mounting pad 27 . The mounting pad 27 is sleeved on the stud 26 and is located on the inner side of the connecting sleeve 24 . The fastening bolt 22 is docked and mounted on the mounting plate 21 .

[0033] The purpose of providing the mounting pad 27 is to increase the stability of the fastening nut 25 after tightening to prevent it from loosening;

[0034] After adjusting the installation position, the personnel can cooperate with the fastening bolts 22 on the installation plate 21 to complete the installation connection with the external structure.

[0035] In this embodiment, the guide assembly 4 also includes a torsion spring 42, a mounting arm 43, a first movable shaft 44, and a second movable shaft 46. The bottom and top of both sides of the detection body 1 are fixedly installed with mounting seats 43, and the first movable shaft 44 is docked and installed between the mounting seats 43. The first movable shaft 44 passes through the mounting arm 45, and the second movable shaft 46 is docked and installed between the mounting arm 45 and the guide wheel 41. The torsion spring 42 is mounted on the first movable shaft 44.

[0036] During this period, the mounting arm 45 moves around the mounting seat 43 through the first movable shaft 44, and the first movable shaft 44 is retracted in opposite directions under the torsion of the torsion spring 42, thereby completing the clamping of the steel wire and cooperating with the second movable shaft 46 on the guide wheel 41 to realize the guiding operation of the steel wire, so that the guiding effect of the steel wire will not be reduced due to different diameters of the steel wire during the guiding period.

[0037] Example 3

[0038] like Figures 1-4 As shown, based on the above embodiment, this embodiment further provides the following content:

[0039] In this embodiment, the traction assembly 5 further includes a rotating shaft 53 , and the rotating shaft 53 is dockedly installed in the guide arm 3 . The guide arm 3 is installed and connected to the installation frame 51 via the rotating shaft 53 .

[0040] During this period, the installation frame 51 realizes a rotation operation in the guide arm 3 via the rotating shaft 53, so that the installation frame 51 can be rotated and adjusted in real time.

[0041] In this embodiment, the adjusting component 62 includes a gear 621, a rack 622, a threaded rod 623, a guide block 624, a guide rail 625, and an adjusting knob 626. The gear 621 is docked and installed inside the mounting cavity 61, and a guide rail 625 is fixedly installed at the bottom of the mounting cavity 61. A guide block 624 is slidably installed on the guide rail 625, and a rack 622 is fixedly installed on the guide block 624, and the rack 622 and the gear 621 are meshed with each other. A threaded rod 623 that passes through the guide block 624 is docked and installed inside the mounting cavity 61, and one end of the threaded rod 623 extends out of the mounting cavity 61 and is docked and installed with an adjusting knob 626.

[0042] During this period, when personnel need to make real-time adjustments to the installation frame 51, they can rotate the threaded rod 623 by adjusting the rotation 626. At that time, the threaded rod 623 acts on the guide block 624, prompting the guide block 624 to drive the rack 622 to drive the meshing gear 621, and use the gear 621 to drive the rotating shaft 53, prompting the installation frame 51 to be rotated and adjusted in real time, thereby completing the real-time adjustment of the wire feeding direction.

[0043] In this embodiment, one end of the rotating shaft 53 extends into the mounting cavity 61 , and the gear 621 is assembled on the extended end of the rotating shaft 53 .

[0044] One end of the rotating shaft 53 extends into the mounting cavity 61 and is assembled and connected with the adjusting component 62 , so that a person can drive the rotating shaft 53 through the adjusting component 62 .

[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Non-contact wire rope flaw detection device, characterized by: The invention comprises a detection body (1), two sets of guide components (4) are assembled on both sides of the detection body (1), and the guide ends of the guide components (4) correspond to the ports of the detection body (1), guide arms (3) are fixedly mounted on both sides of the detection body (1), a traction component (5) is dockedly mounted inside the guide arm (3), an adjustment component (6) is fixedly mounted on the back side of the guide arm (3), and the adjustment component (6) is assembled and connected with the traction component (5), and an assembly component (2) is fixedly mounted on the front and back sides of the detection body (1); The assembly component (2) includes a mounting plate (21), a connecting plate (23), a connecting sleeve (24), a fastening nut (25), and a stud (26). The front and back sides of the detection body (1) are fixedly mounted with studs (26). The connecting sleeve (24) is docked on the studs (26). The fastening nut (25) is docked on the studs (26) on the front side of the connecting sleeve (24). The connecting plate (23) is fixedly mounted on the connecting sleeve (24), and the bottom of the connecting plate (23) is fixedly mounted with the mounting plate (21). The guide component (4) includes a mounting arm (45), a guide wheel (41), and the two sides of the detection body (1) are fixedly mounted with the guide wheel (41). Both are movably mounted with a mounting arm (45), and a guide wheel (41) is docked and mounted inside the mounting arm (45); the traction assembly (5) includes a mounting frame (51) and a traction roller (52); the adjustment assembly (6) includes a mounting cavity (61) and an adjustment component (62); the interior of the guide arm (3) is docked and mounted with the mounting frame (51), and the interior of the mounting frame (51) is docked and mounted with two groups of traction rollers (52); the back of the guide arm (3) is fixedly mounted with a mounting cavity (61), and the interior of the mounting cavity (61) is equipped with an adjustment component (62), and the adjustment component (62) is assembled and connected to the mounting frame (51).

2. The non-contact wire rope flaw detection device according to claim 1, characterized in that: The assembly component (2) further comprises a fastening bolt (22) and a mounting pad (27). The stud (26) is sleeved with the mounting pad (27), and the mounting pad (27) is located on the inner side of the connecting sleeve (24). The fastening bolt (22) is butt-mounted on the mounting plate (21).

3. The non-contact wire rope flaw detection device according to claim 2, characterized in that: The guide assembly (4) further comprises a torsion spring (42), a mounting seat (43), a first movable shaft (44), and a second movable shaft (46). The mounting seats (43) are fixedly mounted on the bottom and top of both sides of the detection body (1). The first movable shaft (44) is docked and mounted between the mounting seats (43). The first movable shaft (44) passes through the mounting arm (45). The second movable shaft (46) is docked and mounted between the mounting arm (45) and the guide wheel (41). The torsion spring (42) is sleeved on the first movable shaft (44).

4. The non-contact wire rope flaw detection device according to claim 3, characterized in that: The traction assembly (5) further comprises a rotating shaft (53), the rotating shaft (53) being dockedly mounted in the guide arm (3), and the guide arm (3) being mounted and connected to the mounting frame (51) via the rotating shaft (53).

5. The non-contact wire rope flaw detection device according to claim 4, characterized in that: The adjusting component (62) comprises a gear (621), a rack (622), a threaded rod (623), a guide block (624), a guide rail (625), and an adjusting knob (626). The gear (621) is dockedly mounted inside the mounting cavity (61). The guide rail (625) is fixedly mounted at the bottom of the mounting cavity (61). The guide block (624) is slidably mounted on the guide rail (625). The guide block (624) is fixedly mounted on the rack (622), and the rack (622) and the gear (621) are meshed with each other. The threaded rod (623) penetrating the guide block (624) is dockedly mounted inside the mounting cavity (61), and one end of the threaded rod (623) extends out of the mounting cavity (61) and is dockedly mounted with the adjusting knob (626).

6. The non-contact wire rope flaw detection device according to claim 5, characterized in that: One end of the rotating shaft (53) extends into the mounting cavity (61), and the gear (621) is assembled on the extended end of the rotating shaft (53).

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