Sorting machine for automobile scrap disassembly

Abstract

The sorting machine comprises an installation base, an installation box, a first discharging mechanism and a second discharging mechanism are arranged on the installation base, and a smashing mechanism, a magnetic separation mechanism, a screening mechanism and an adsorption mechanism are arranged on the installation box; a scraped car is crushed into fragments through the crushing mechanism, the fragments are subjected to magnetic separation screening through the magnetic separation mechanism, the fragments can be subjected to multi-stage screening through the screening mechanism in cooperation with the first discharging mechanism and the second discharging mechanism, all the mechanisms are integrated in one machine, the sorting operation efficiency is improved, and the occupied area of sorting equipment is reduced; the adsorption mechanism is used for adsorbing and collecting chippings and dust generated during operation of the sorting machine, dust and chippings can be adsorbed in the whole stage of sorting operation, the adsorption effect on the chippings and the dust is guaranteed, and damage to the working environment and the body of a worker is avoided; and the safety and the practicability of the sorting machine during use are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of scrapped automobile dismantling, in particular to a sorting machine for scrapped automobile dismantling. Background Art

[0002] With the rapid progress and development of my country's socio-economic landscape, automobile production and ownership are also rapidly increasing. However, after a certain number of years and mileage, vehicles often develop numerous problems and are sent to scrapyards for disposal. After the five major components of scrapped vehicles are broken down and recycled, the remaining body parts are sent to an assembly line for crushing and sorting of metal and non-metal materials, recovering ferrous metals and non-ferrous metals such as copper and aluminum.

[0003] Compared with the existing technology, there are problems: most of the existing sorting equipment is arranged in a straight line, and each sorting link is separated independently, which results in a large overall footprint of the equipment and low site utilization; secondly, the existing sorting machine will generate a large amount of debris and dust during the crushing and sorting stage, which will cause pollution to the working environment and harm the health of the workers. Although there is a dust collection mechanism, it is impossible to collect debris and dust in the entire sorting process, resulting in poor adsorption effect of dust and debris, and the practicality of the sorting machine is not good. For this reason, we propose a sorting machine for scrapped and dismantled automobiles to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a sorting machine for dismantling scrapped cars.

[0005] The utility model solves the technical problem by the following technical solution: comprising a mounting seat, a mounting box fixed to the top of the mounting seat by bolts, a crushing mechanism provided on the top of the mounting box, a magnetic separation mechanism provided inside the mounting box, and a screening mechanism provided on the bottom of the mounting box;

[0006] The screening mechanism includes a conveyor A, which is fixed to the bottom of the installation box by bolts, a material guide trough is fixed on the outside of the installation box, a vibrating screen A is fixed to the inner wall of the mounting seat by bolts, a vibrating screen B is fixed to the inner wall of the mounting seat close to the vibrating screen A by bolts, a conveyor B is fixed to the bottom of the mounting seat, a first discharge mechanism is provided at the bottom of the material guide trough, a second discharge mechanism is provided on one side of the vibrating screen B, and an adsorption mechanism is provided on the side wall of the installation box.

[0007] As a further solution of the present invention: a control panel is provided on one side of the mounting base.

[0008] As a further solution of the present invention: the crushing mechanism includes a crushing box, which is fixed to the top of the mounting box by bolts. A feed hopper is fixed to the top of the crushing box, and a crushing roller is provided inside the feed hopper.

[0009] As a further solution of the present invention: the magnetic separation mechanism includes an arched electromagnetic plate, which is fixed to the inner wall of the mounting box by bolts, an electric telescopic rod is fixed to one side of the mounting box by bolts, a scraper plate is fixed to one end of the electric telescopic rod, a discharge box is fixed to the side wall of the mounting seat by bolts, and the inner wall of the discharge box is slidably connected to the collection box A.

[0010] As a further solution of the present invention: the first discharge mechanism includes a discharge trough A, which is fixed to one side of the mounting seat by bolts, and a mounting slide A is fixed to the bottom of the discharge trough A, and a hydraulic rod A is fixed to the bottom of the mounting slide A, and a partition plate A is fixed to the top of the hydraulic rod A.

[0011] As a further solution of the present invention: the second discharge mechanism includes a discharge trough B, which is fixed to the inner wall of the mounting base by bolts, and a mounting slide B is fixed to the bottom of the discharge trough B, and a hydraulic rod B is fixed to the bottom of the mounting slide B, and a partition plate B is fixed to the top of the hydraulic rod B, and the mounting base is slidably connected to the inner wall of the vibrating screen B.

[0012] As a further solution of the present invention: the adsorption mechanism includes an adsorption box, which is fixed to the side wall of the mounting box by bolts, a filter cover is fixed to the outside of the adsorption box by bolts, a suction fan is fixed to one side of the filter cover by bolts, the inner wall of the adsorption box is slidably connected to a collection box C, a pair of suction pipes A are fixed to the top of the adsorption box, one end of the pair of suction pipes A is fixed with an adsorption cover, the adsorption cover is fixedly connected to the material guide trough, a suction pipe B is fixed to the outside of the adsorption box, and the suction pipe B is fixedly connected to the feed hopper.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0014] 1. The crushing mechanism crushes the scrapped car into fragments, and the magnetic separation mechanism performs magnetic separation and screening on the fragments, which can screen out metal and non-metallic objects in the scrapped car fragments. The screening mechanism screens the fragments, and the first and second discharge mechanisms cooperate to collect and process the fragments accumulated on the vibrating screens A and B during the screening process, realizing a multi-stage screening operation for the fragments. The various mechanisms for scrapped car sorting are integrated into one machine, which improves the efficiency of the sorting operation, reduces the floor space occupied by the sorting equipment, and improves the utilization rate of the site;

[0015] 2. The adsorption mechanism collects the debris and dust generated during the operation of the sorting machine, and can adsorb dust and debris in all stages of the sorting operation, ensuring the adsorption effect of debris and dust, avoiding damage to the working environment and workers' health, and improving the safety and practicality of the sorting machine;

[0016] 3. By setting up a second discharge mechanism to collect and process medium-sized fragments, the screening mechanism, the first discharge mechanism and the second discharge mechanism can cooperate to perform multi-stage screening operations on the fragments, thereby improving the screening fineness of the sorting machine, being able to adapt to the sorting needs of complex situations, and improving the practicality of the sorting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shows an axonometric structural diagram provided according to an embodiment of the utility model;

[0018] Figure 2 It shows an axonometric cross-sectional structural schematic diagram provided according to an embodiment of the utility model;

[0019] Figure 3 Shown is a diagram according to an embodiment of the present invention. Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0020] Figure 4 Shown is a diagram according to an embodiment of the present invention. Figure 2 A schematic diagram of the enlarged structure of part B in the middle;

[0021] Figure 5 It shows a schematic diagram of a front cross-sectional structure provided according to an embodiment of the utility model;

[0022] Figure 6 Shown is a diagram according to an embodiment of the present invention. Figure 5 Schematic diagram of the enlarged structure of the middle C part;

[0023] Figure 7 Shown is a schematic structural diagram of a screening mechanism provided according to an embodiment of the present utility model;

[0024] Figure 8 A schematic structural diagram of an adsorption mechanism provided according to an embodiment of the present utility model is shown.

[0025] Legend:

[0026] 100 mounting base, 110 control panel, 120 mounting box, 210 crushing box, 220 feed hopper, 230 crushing roller, 310 arched electromagnetic plate, 320 electric telescopic rod, 330 scraper plate, 340 discharge box, 350 collection box A, 410 conveyor A, 420 guide chute, 430 vibrating screen A, 440 vibrating screen B, 450 conveyor B, 510 discharge chute A, 520 mounting chute A, 530 hydraulic rod A, 540 partition plate A, 610 discharge chute B, 620 mounting chute B, 630 hydraulic rod B, 640 partition plate B, 650 collection box B, 710 adsorption box, 720 filter cover, 730 suction fan, 740 collection box C, 750 suction pipe A, 751 adsorption cover, 760 suction pipe B. DETAILED DESCRIPTION

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.

[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0030] See also Figure 1-8The utility model provides a technical solution: it includes a mounting base 100, a control panel 110 is provided on one side of the mounting base 100, a mounting box 120 is fixed to the top of the mounting base 100 by bolts, a crushing mechanism is provided on the top of the mounting box 120, a magnetic separation mechanism is provided inside the mounting box 120, and a screening mechanism is provided at the bottom of the mounting box 120; the screening mechanism includes a conveyor A410, a guide trough 420, a vibrating screen A430, a vibrating screen B440 and a conveyor B450, a first discharge mechanism is provided at the bottom of the guide trough 420, a second discharge mechanism is provided on one side of the vibrating screen B440, and an adsorption mechanism is provided on the side wall of the mounting box 120; the scrapped car is crushed into fragments by the crushing mechanism, and the fragments are sorted by the magnetic separation mechanism Magnetic separation and screening can screen metal and non-metallic objects in scrapped car fragments, and screen the fragments through the screening mechanism. During the screening process, the first and second discharge mechanisms can be used to collect and process the fragments accumulated on the vibrating screen A430 and the vibrating screen B440, realizing multi-stage screening of the fragments. The various mechanisms for scrapped car sorting are integrated into one machine, which improves the efficiency of the sorting operation, reduces the floor space occupied by the sorting equipment, and improves the utilization rate of the site. The debris and dust generated during the operation of the sorting machine are adsorbed and collected by the adsorption mechanism, and dust and debris can be adsorbed in all stages of the sorting operation to ensure the adsorption effect of debris and dust, avoid damage to the working environment and workers' bodies, and improve the safety and practicality of the sorting machine.

[0031] Specifically, the pulverizing mechanism includes a pulverizing box 210, which is fixed to the top of the mounting box 120 by bolts. A feed hopper 220 is fixed to the top of the pulverizing box 210, and a pulverizing roller 230 is provided inside the feed hopper 220. Due to the pulverizing mechanism, scrapped vehicles enter the pulverizing box 210 through the feed hopper 220, and are pulverized by the pulverizing rollers 230 that rotate in engagement with each other.

[0032] Specifically, the magnetic separation mechanism includes an arched electromagnetic plate 310, which is fixed to the inner wall of the installation box 120 by bolts. An electric telescopic rod 320 is fixed to one side of the installation box 120 by bolts, and a scraper plate 330 is fixed to one end of the electric telescopic rod 320. A discharge box 340 is fixed to the side wall of the mounting base 100 by bolts, and a collection box A350 is slidably connected to the inner wall of the discharge box 340. By providing a magnetic separation operation for scrapped car fragments, the metal and non-metallic objects in the scrapped car fragments can be screened, which facilitates the subsequent further screening and processing of the fragments.

[0033] Specifically, the first discharge mechanism includes a discharge trough A510, which is fixed to one side of the mounting base 100 by bolts, and a mounting slide A520 is fixed to the bottom of the discharge trough A510, and a hydraulic rod A530 is fixed to the bottom of the mounting slide A520, and a partition plate A540 is fixed to the top of the hydraulic rod A530; the first discharge mechanism is provided to clean and discharge the fragments accumulated on the vibrating screen A430.

[0034] Specifically, the second discharge mechanism includes an discharge trough B610, which is fixed to the inner wall of the mounting base 100 by bolts, and a mounting slide B620 is fixed to the bottom of the discharge trough B610, and a hydraulic rod B630 is fixed to the bottom of the mounting slide B620, and a partition plate B640 is fixed to the top of the hydraulic rod B630, and the mounting base 100 is slidably connected to the inner wall of the vibrating screen B440 with a collecting box B650; by providing a second discharge mechanism, medium-sized fragments are collected and processed, and the screening mechanism, the first discharge mechanism and the second discharge mechanism cooperate to perform multi-stage screening operations on the fragments, thereby improving the screening fineness of the sorting machine, being able to adapt to the sorting needs of complex situations, and improving the practicality of the sorting machine.

[0035] Specifically, the adsorption mechanism includes an adsorption box 710, which is fixed to the side wall of the installation box 120 by bolts, a filter cover 720 is fixed to the outside of the adsorption box 710 by bolts, a suction fan 730 is fixed to one side of the filter cover 720 by bolts, the inner wall of the adsorption box 710 is slidably connected to the collection box C740, a pair of suction pipes A750 are fixed to the top of the adsorption box 710, and one end of the pair of suction pipes A750 is fixed to an adsorption cover 751, and the adsorption cover 751 is fixed to the guide trough 420. The suction box 710 is connected to the outside of which is fixed a suction pipe B760, which is fixedly connected to the feed hopper 220. An adsorption mechanism is provided to adsorb the debris and dust generated in the screening stage, and uniformly transport them to the interior of the adsorption box 710. The debris and dust are centrally collected and processed through the collection box C740, which can adsorb dust and debris in all stages of the sorting operation, thereby ensuring the adsorption effect on debris and dust, avoiding damage to the working environment and workers' bodies, and improving the safety of the sorting machine during use.

[0036] Working principle: When in use, the operation of the sorting machine is controlled by the control panel 110. The scrapped car enters the crushing box 210 through the feed hopper 220. The scrapped car is crushed by the mutually engaged and rotating crushing rollers 230, which can crush the scrapped car into fragments. The crushed scrapped car fragments fall onto the arched electromagnetic plate 310, and the metal in the fragments is magnetically attracted by the arched electromagnetic plate 310. When the arched electromagnetic plate 310 needs to be cleaned, the scraping plate 330 is driven to move by the electric telescopic rod 320, and the metal objects attached to the arched electromagnetic plate 310 are scraped off by the scraping plate 330, and the metal objects attached to the arched electromagnetic plate 310 are scraped off by the scraping plate 330. It is pushed into the discharge box 340, and the metal fragments are collected by the collection box A350, realizing the magnetic separation operation of the scrapped car fragments, and can screen the metal and non-metallic objects in the scrapped car fragments. The non-metallic fragments enter the screening mechanism and are transported to the vibrating screen A430 by the conveyor A410. The first step of coarse screening operation is performed on the fragments by the vibrating screen A430. The smaller fragments fall onto the vibrating screen B440, while some larger fragments will accumulate on the vibrating screen A430 and need to be cleaned in time. The hydraulic rod A530 drives the partition plate A540 to move downward, which can open the discharge trough. A510 is opened, at this time, large-sized fragments can be discharged through the discharge chute A510, and the fragments are finely screened by the vibrating screen B440. Smaller fragments fall onto the conveyor B450 and are unloaded and transported by the conveyor B450. Medium-sized fragments are accumulated on the vibrating screen B440, and the partition plate B640 is driven downward by the hydraulic rod B630 to open the discharge chute B610. At this time, medium-sized fragments enter the collection box B650 through the discharge chute B610 and can be collected and processed. The screening mechanism, the first discharge mechanism and the second discharge mechanism can cooperate to sort the fragments. Multi-stage screening operations are performed. When performing sorting operations, the filter cover 720 cooperates with the suction fan 730 to perform filtered suction on the adsorption box 710, so that the externally extended suction pipe A750 and the suction pipe B760 generate suction, and the dust and debris generated in the crushing stage are adsorbed through the suction pipe B760. The suction pipe A750 and the adsorption cover 751 cooperate to adsorb the debris and dust generated in the screening stage, and uniformly transport them to the inside of the adsorption box 710. The debris and dust are centrally collected and processed through the collection box C740, and the dust and debris can be adsorbed in all stages of the sorting operation.

[0037] The motor involved in the embodiment, its supporting control system, electromagnetic switch and pipeline route can also be provided by the manufacturer. In addition, the power supply module, circuit and electronic components and control module involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and method.

[0038] Although the present invention discloses embodiments and drawings, those skilled in the art will understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A sorting machine for dismantling scrapped vehicles, characterized in that: The invention comprises a mounting seat (100), a mounting box (120) is fixed to the top of the mounting seat (100) by bolts, a crushing mechanism is provided on the top of the mounting box (120), a magnetic separation mechanism is provided inside the mounting box (120), and a screening mechanism is provided at the bottom of the mounting box (120); The screening mechanism includes a conveyor A (410), the conveyor A (410) being fixed to the bottom of the installation box (120) by bolts, a material guide trough (420) being fixed on the outside of the installation box (120), a vibrating screen A (430) being fixed to the inner wall of the installation seat (100) by bolts, a vibrating screen B (440) being fixed to the inner wall of the installation seat (100) near the vibrating screen A (430) by bolts, a conveyor B (450) being fixed to the bottom of the installation seat (100), a first discharge mechanism being provided at the bottom of the material guide trough (420), a second discharge mechanism being provided on one side of the vibrating screen B (440), and an adsorption mechanism being provided on the side wall of the installation box (120).

2. A sorting machine for scrapped automobile dismantling according to claim 1, characterized in that: A control panel (110) is provided on one side of the mounting base (100).

3. The sorting machine for scrapped automobile dismantling according to claim 1, characterized in that: The pulverizing mechanism comprises a pulverizing box (210), the pulverizing box (210) being fixed to the top of the mounting box (120) by means of bolts, a feed hopper (220) being fixed to the top of the pulverizing box (210), and a pulverizing roller (230) being arranged inside the feed hopper (220).

4. The sorting machine for scrapped automobile dismantling according to claim 1, characterized in that: The magnetic separation mechanism comprises an arched electromagnetic plate (310), the arched electromagnetic plate (310) being fixed to the inner wall of the installation box (120) by means of bolts, an electric telescopic rod (320) being fixed to one side of the installation box (120) by means of bolts, a scraper plate (330) being fixed to one end of the electric telescopic rod (320), a discharge box (340) being fixed to the side wall of the installation seat (100) by means of bolts, and a collection box A (350) being slidably connected to the inner wall of the discharge box (340).

5. The sorting machine for scrapped automobile dismantling according to claim 1, characterized in that: The first discharge mechanism includes a discharge trough A (510), which is fixed to one side of the mounting base (100) by bolts, a mounting slide A (520) is fixed to the bottom of the discharge trough A (510), a hydraulic rod A (530) is fixed to the bottom of the mounting slide A (520), and a partition plate A (540) is fixed to the top of the hydraulic rod A (530).

6. The sorting machine for scrapped automobile dismantling according to claim 5, characterized in that: The second discharge mechanism includes a discharge trough B (610), which is fixed to the inner wall of the mounting base (100) by bolts, a mounting chute B (620) is fixed to the bottom of the discharge trough B (610), a hydraulic rod B (630) is fixed to the bottom of the mounting chute B (620), a partition plate B (640) is fixed to the top of the hydraulic rod B (630), and a collection box B (650) is slidably connected to the inner wall of the mounting base (100) near the vibrating screen B (440).

7. The sorting machine for scrapped automobile dismantling according to claim 3, characterized in that: The adsorption mechanism includes an adsorption box (710), the adsorption box (710) is fixed to the side wall of the installation box (120) by bolts, a filter cover (720) is fixed to the outside of the adsorption box (710) by bolts, a suction fan (730) is fixed to one side of the filter cover (720) by bolts, the inner wall of the adsorption box (710) is slidably connected to the collection box C (740), a pair of suction pipes A (750) is fixed to the top of the adsorption box (710), one end of the pair of suction pipes A (750) is fixed to an adsorption cover (751), the adsorption cover (751) is fixedly connected to the material guide trough (420), a suction pipe B (760) is fixed to the outside of the adsorption box (710), and the suction pipe B (760) is fixedly connected to the feed hopper (220).

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