Overturning jig for attaching sponge adhesive tape
By designing a flip jig and using a guide slider and a screw motor to drive the application and pressure maintenance of the sponge tape, the safety risks caused by manual participation in the existing technology are solved, and the automatic application and firm adhesion of the sponge tape are achieved.
Patent Information
- Application Number
- CN202422747557.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Existing sponge tape applying machines have the risk of operators accidentally entering the machine during the pressure-maintaining process, and the applying process requires manual intervention, resulting in insufficient safety.
A flipping fixture was designed, which includes a support plate, a flip plate, a pneumatic vacuum suction cup, a guide rail slider and a screw motor. The guide rail and slider support the flip plate, and the screw motor is used to drive the flip plate to move, so as to realize the automatic application and pressure maintenance of the sponge tape and reduce manual intervention.
It improves operational safety, ensures that the sponge tape can be accurately applied and firmly adhered, reduces the risk of manual entry into the pressure-maintaining area, and improves the automation and safety of operations.
Smart Images

Figure CN223314495U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jigs, in particular to a flip jig used for sponge tape application. Background Art
[0002] Sponge tape is primarily made of polyurethane (PU) or polyethylene (PE), with EVA foam as the backing, coated on one or both sides with solvent (or hot-melt) pressure-sensitive adhesive, and then backed with an easily removable release paper. Due to its unique structure and material properties, it is widely used in various applications requiring bonding, fixing, or protection, such as packaging, fixing, and protecting electronic components.
[0003] Currently, the electronics industry generally applies sponge tape in two ways: purely manual or machine-assisted. A sponge tape applying machine is one of these machines. At the same time, this machine is generally equipped with a pressure-holding mechanism to maintain pressure after application to ensure application strength. Currently, the pressure-holding and application processes are both performed on a set of jigs. There is manual participation during application, while pressure-holding is a purely machine action. During pressure-holding, there is a risk of injury if a worker's limbs accidentally enter the pressure-holding area. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present invention provides a flip jig for applying sponge tape to solve the problems in the background technology.
[0006] (2) Technical solution
[0007] In order to solve the above problems, the present invention provides the following technical solutions:
[0008] The cam is provided with a plurality of support members, each of which is provided with a plurality of support members, and the plurality of support members are provided with a plurality of support members, each of which is provided with a plurality of support members.
[0009] Preferably, the backrest is tilted vertically backward, and the inclination of the backrest is 10°.
[0010] Preferably, the top edge bolt of the flap is equipped with a handle.
[0011] Preferably, positioning rods are installed at the left and right middle positions of the front side of the backrest, and positioning cylinders are installed on the top surface of the flap facing the backrest at positions corresponding to the positioning rods, and the positioning rods are pushed into the positioning cylinders to form positioning limits.
[0012] Preferably, positioning blocks are installed on the left and right sides of the top of the front side of the back plate, and positioning holes are preset on the flip plate corresponding to the positions of the positioning blocks, and the positioning blocks are pushed into the positioning holes to form positioning limits.
[0013] Preferably, a fixing block is installed on the front side of the pad, and a limiting rod is installed on the side of the fixing block facing the pad, and the end of the limiting rod reaches the middle position of the front side of the pad to form a limit.
[0014] (3) Beneficial effects
[0015] Compared with the prior art, the present invention provides a flip jig for sponge tape application, which has the following beneficial effects:
[0016] 1. The flipping fixture supports the pad through the guide rail and the slider, and then drives it by the cooperation of the lead screw motor and the lead screw. When applying, it can move closer to the operator for application, and move away from the operator for independent pressure maintenance during pressure maintenance. The operator's limbs are not likely to accidentally enter, thereby improving operational safety.
[0017] 2. The flipping fixture is configured such that the back plate is tilted so that when the flap is flipped up, the flipping fixture can be supported by the back plate, without the need for an additional fixed structure, thereby facilitating operation.
[0018] 3. The flip fixture, through the combination of the positioning rod and the positioning cylinder as well as the positioning block and the positioning hole, enables the flip plate to obtain a positioning constraint effect when it is lifted and leaned against the back plate.
[0019] 4. The flip fixture uses a limit rod to prevent the screw motor from driving the lower pad to over-shift and dislocate, so that it can be kept at the required position to ensure that the sponge tape body can be attached to the correct position of the workpiece after the flap is flipped down. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the appearance diagram of the utility model;
[0021] Figure 2 It is a bottom view of the utility model;
[0022] Figure 3 A three-dimensional diagram of the backing plate in the present invention;
[0023] Figure 4 It is a three-dimensional diagram of the flap in the present utility model;
[0024] Figure 5 This is a rear view of the flap in the present utility model;
[0025] Figure 6 A three-dimensional diagram of a workpiece placement fixture in the present invention;
[0026] Figure 7 This is a schematic diagram of the placement of the workpiece in the present utility model.
[0027] In the figure: 1. Back plate; 2. Positioning rod; 3. Positioning block; 4. Bracket; 5. Shaft; 6. Flip plate; 7. Fixing piece; 8. Pneumatic vacuum suction cup; 9. Positioning cylinder; 10. Positioning hole; 11. Clamp seat; 12. Handle; 13. Pad; 14. Workpiece placement fixture; 15. Sponge tape body; 16. Guide rail slider; 17. Rail seat; 18. Guide rail; 19. Screw; 20. Shaft seat; 21. Screw motor; 22. Fixing block; 23. Limit rod. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0029] See also Figure 1-7 , a flip jig for sponge tape application, including a back plate 1, the back plate 1 is tilted vertically backward, the tilt angle of the back plate 1 is 10 °, the left and right positions of the bottom of the back plate 1 are provided with brackets 4, the back plate 1 is fixed to the bracket 4 at the corresponding position by bolts, and a shaft 5 is installed on the bracket 4 through a bearing sleeve, a flap 6 is provided on the front side of the back plate 1, and clamps 11 are bolted on the left and right sides of the bottom of the flap 6 corresponding to the bracket 4. The clamp 11 clamps the shaft 5 to form a rotating movable fixation, a handle 12 is bolted on the top edge of the flap 6, and a fixing part 7 is bolted on the bottom surface of the flap 6 facing away from the back plate 1 near the top edge. Pneumatic vacuum suction cups 8 are installed at both ends of the fixing part 7, and the sponge tape body 15 is adsorbed and fixed at the position of the pneumatic vacuum suction cup 8;
[0030] A pad 13 is provided at the lower front side of the backing plate 1 corresponding to the horizontal position of the flip plate 6. A workpiece placement fixture 14 is installed on the top surface of the pad 13 by bolts. Guide rail sliders 16 are bolted on the left and right sides of the bottom of the pad 13. Guide rails 18 are passed through the guide rail sliders 16. The bottom of the guide rail 18 is fixed to the rail seat 17 set at the corresponding position by bolts. A screw rod 19 is provided at the lower middle position of the pad 13. The two ends of the screw rod 19 are sleeved on the shaft seat 20 set at the corresponding position to form a set fixation. A screw motor 21 is bolted on the middle position of the bottom of the pad 13, and the screw motor 21 is connected to the screw rod 19 for transmission.
[0031] When in use, place the workpiece to be attached with sponge tape on the workpiece placement fixture 14, take the sponge tape to be attached to the position of the pneumatic vacuum suction cup 8, fix it by negative pressure adsorption, and then hold it from the handle 12 position, and use the socket rotation fixed relationship between the flap 6 and the shaft 5 to pull the flap 6 to flip it to the front and bottom so that it is buckled onto the workpiece. At this time, the sponge tape can be attached to the surface of the workpiece through its own adhesive, and at the same time, the pneumatic vacuum suction cup 8 is exhausted and no longer attracts the sponge tape, and the pasting operation can be completed at this time. After the pasting is completed, the screw motor 21 is controlled to work, so that it uses the transmission relationship with the screw 19 and relies on the support of the guide rail 18 and the guide rail slider 16 to drive the entire pad 13 to move backward, and form an internal pasting pressure compensation device in the guide rail 18 on the rear side of the support plate 1, which can compensate the pressure on the sponge tape to ensure the firmness of the adhesion.
[0032] In this embodiment, positioning rods 2 are installed at the left and right middle positions of the front side of the backrest 1, and positioning cylinders 9 are installed on the top surface of the flap 6 facing the backrest 1 at the position corresponding to the positioning rod 2. The positioning rod 2 is pushed into the positioning cylinder 9 to form a positioning limit. Positioning blocks 3 are installed on the left and right sides of the top of the front side of the backrest 1, and positioning holes 10 are preset on the flap 6 at the positions corresponding to the positioning blocks 3. The positioning blocks 3 are pushed into the positioning holes 10 to form a positioning limit.
[0033] The combination of the positioning rod 2 and the positioning cylinder 9 as well as the positioning block 3 and the positioning hole 10 enables the flap 6 to obtain a positioning and restraining effect when it is lifted to lean against the backrest plate 1 .
[0034] In this embodiment, a fixing block 22 is installed on the front side of the pad 13. A limiting rod 23 is installed on the side of the fixing block 22 facing the pad 13. The end of the limiting rod 23 reaches the middle position of the front side of the pad 13 to form a limit.
[0035] The limit rod 23 is used to prevent the screw motor 21 from driving the lower pad 13 to move too far and dislocate, so that it can be kept at the required position to ensure that the sponge tape body 15 can be attached to the correct position of the workpiece after the flap 6 is flipped down.
Claims
1. A turning jig for sponge tape application, comprising a backing plate (1), characterized in that: Brackets (4) are installed at the left and right positions of the bottom of the backing plate (1), and a shaft (5) is installed on the bracket (4) through a bearing sleeve. A flap (6) is provided on the front side of the backing plate (1). Clamp seats (11) are bolted on the left and right sides of the bottom of the flap (6) corresponding to the positions of the bracket (4). The clamp seats (11) clamp the shaft (5) to form a rotating movable fixation. A fixing piece (7) is bolted on the bottom surface of the flap (6) facing away from the backing plate (1) near the top edge. Pneumatic vacuum suction cups (8) are installed at both ends of the fixing piece (7). The sponge tape body (15) is adsorbed and fixed at the position of the pneumatic vacuum suction cup (8). A support platform (13) is provided at the lower front side of the support plate (1) at a horizontal position corresponding to the flipping plate (6). A workpiece placement fixture (14) is installed on the top surface of the support platform (13) by bolts. Guide rail sliders (16) are installed at the left and right sides of the bottom of the support platform (13) by bolts. A guide rail (18) is inserted into the guide rail slider (16). The bottom of the guide rail (18) is fixed to a rail seat (17) provided at a corresponding position by bolts. A screw rod (19) is provided at the lower middle position of the support platform (13). Both ends of the screw rod (19) are sleeved on the shaft seat (20) provided at the corresponding position to form a sleeve fixed. A screw motor (21) is installed at the middle position of the bottom of the support platform (13) by bolts. The screw motor (21) is connected to the screw rod (19) in a transmission manner.
2. The flipping jig for sponge tape application according to claim 1, characterized in that: The backboard (1) is arranged to be tilted vertically backward, and the tilt angle of the backboard (1) is 10°.
3. The flipping jig for sponge tape application according to claim 1, characterized in that: The top edge bolt of the flap (6) is provided with a handle (12).
4. The flipping jig for sponge tape application according to claim 3, characterized in that: Positioning rods (2) are installed at the left and right middle positions of the front side of the backboard (1), and a positioning cylinder (9) is installed on the top surface of the flap (6) facing the backboard (1) at a position corresponding to the positioning rod (2), and the positioning rod (2) is pressed into the positioning cylinder (9) to form a positioning limit.
5. The flipping jig for sponge tape application according to claim 4, characterized in that: Positioning blocks (3) are installed on the left and right sides of the top of the front side of the support plate (1), and positioning holes (10) are preset on the flap (6) corresponding to the positions of the positioning blocks (3). The positioning blocks (3) are pressed into the positioning holes (10) to form positioning limits.
6. The flipping jig for sponge tape application according to claim 1, characterized in that: A fixing block (22) is installed on the front side of the pad (13), and a limiting rod (23) is installed on the side of the fixing block (22) facing the pad (13). The end of the limiting rod (23) reaches the middle position of the front side of the pad (13) to form a limit.