Steel plate machining scrap recovery device
By crushing and compressing steel plate processing debris, the problems of small bagging volume and high transportation and storage costs caused by irregular debris are solved, and more efficient bagging and storage are achieved.
Patent Information
- Application Number
- CN202422329149.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The chips generated during steel plate processing are irregular and have large gaps, resulting in small bagging volume and high transportation and storage costs.
The crushing mechanism is used to crush the debris into smaller particles, the debris is compressed into blocks through the transverse movement and compression mechanism, and the control mechanism is used to achieve compression bagging, reduce gaps, and increase density and bagging volume.
By crushing and compressing, the volume of debris is reduced, the bagging volume is increased, and the transportation and storage costs are reduced.
Smart Images
Figure CN223314526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate processing, in particular to a steel plate processing debris recovery device. Background Art
[0002] Steel plate is a flat steel material with a large width-to-thickness ratio and surface area. It is usually rolled from steel billets and has properties such as high strength, wear resistance, and corrosion resistance. Steel plate is widely used in many fields such as construction, manufacturing, shipbuilding, bridge construction, and automobile manufacturing. In construction, steel plate can be used to build load-bearing structures; in manufacturing, it is an important material for the production of various machinery and equipment; in shipbuilding, steel plate is the main component of the hull. With the continuous development of science and technology, the types and performance of steel plates are also constantly improving to meet the needs of different industries.
[0003] During steel plate processing, the friction and cutting action between the tool and the steel plate will cause some material to fall off and form debris. These debris are collected and bagged. However, since the debris is usually irregular fragments with many gaps between them, the overall volume appears large. Therefore, the bagging volume is relatively small, resulting in high transportation costs, and the large volume occupies more storage space, resulting in increased storage costs.
[0004] Therefore, a steel plate processing debris recovery device is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a steel plate processing debris recovery device to solve the above problems.
[0006] To achieve this purpose, the present invention adopts the following technical solutions:
[0007] A steel plate processing debris recovery device includes a chassis, an inner top wall of the chassis is provided with a feed hopper, the inner side walls of the chassis are provided with a crushing mechanism, a material guide frame and a slide from top to bottom, a transverse movement mechanism is provided between the material guide frame and the slide, a discharge port is provided at the left end of the bottom of the material guide frame, the left side of the chassis is connected to the discharge frame located below the slide, the inner side wall of the discharge frame is provided with a control mechanism, and the inner side wall of the chassis is provided with a compression mechanism corresponding to the discharge frame.
[0008] Preferably, the crushing mechanism includes a crushing roller and a motor 1, two crushing rollers are provided on the inner left wall of the chassis along the front-to-back direction, the right end of the crushing roller passes through the right side of the chassis, and two motors are provided on the right side of the chassis, and the output shafts are coaxially connected to the right ends of the two crushing rollers.
[0009] Preferably, the transverse movement mechanism includes an electric slide and a slide groove, and the front and rear sides of the chassis are provided with slide grooves in the horizontal direction. The front and rear ends of the slide extend to the interior of the slide groove on the same side respectively, and an electric slide is provided at the bottom of the material guide frame, and the moving end of the electric slide is connected to the top of the slide.
[0010] Preferably, the control mechanism includes a second motor, a screw rod, a slide, a baffle, a threaded groove and a vertical groove. The front and rear inner walls of the discharging frame are provided with vertical grooves. The top of the discharging frame is provided with a slide connected to the upper end of the vertical groove. A baffle with the upper end passing through the slide upward is slidably connected between the two vertical grooves. A threaded groove is provided on the top of the baffle. The internal transmission connection of the threaded groove is provided with a screw rod extending upward. The outside of the chassis is provided with a second motor with an output shaft coaxially connected to the upper end of the screw rod.
[0011] Preferably, the compression mechanism includes a hydraulic cylinder and a pressure plate. The inner right wall of the chassis is provided with a hydraulic cylinder. The telescopic shaft of the hydraulic cylinder is provided with a pressure plate corresponding to the discharge frame. The size of the pressure plate is adapted to the internal size of the discharge frame.
[0012] Preferably, a bracket is provided at the bottom of the chassis, and an inner side wall of the chassis is provided with a material guide plate in an inclined state.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the debris is crushed by the crushing mechanism, making the debris smaller in size and easier to be compressed, thereby improving the compression effect and efficiency, and the crushed debris falls into the space formed by the inner wall of the chassis and the compression mechanism, and then the slide is driven to move and block the upper side of the space by the transverse mechanism, and then the debris is compressed into blocks by the compression mechanism to reduce the gaps, and the crushing makes the gaps between the debris smaller, and a denser structure can be formed after compression, increasing the density of the debris, and then the bag is put on the discharge frame, and the discharge frame is connected to the chassis through the control mechanism, and then the compressed debris is pushed into the bag through the compression mechanism to complete the compression bagging, thereby increasing the bagging capacity, and the volume is small, reducing transportation and storage costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;
[0017] Figure 3This is a schematic diagram of the three-dimensional structure of the utility model Figure 3 ;
[0018] Figure 4 This is a sectional view of the three-dimensional structure of the utility model;
[0019] Figure 5 It is a three-dimensional structural schematic diagram of the material guide frame and the material guide plate of the utility model.
[0020] In the accompanying drawings: 1. Chassis; 2. Crushing mechanism; 21. Crushing roller; 22. Motor 1; 31. Guide frame; 32. Discharge port; 4. Slide plate; 5. Transverse movement mechanism; 51. Electric slide; 52. Slide; 6. Discharge frame; 7. Control mechanism; 71. Motor 2; 72. Screw; 73. Slide; 74. Baffle; 75. Threaded groove; 76. Vertical groove; 8. Compression mechanism; 81. Hydraulic cylinder; 82. Press plate; 91. Support plate; 92. Connecting block; 93. Slide rod; 10. Feed hopper; 11. Bracket; 12. Guide plate. DETAILED DESCRIPTION
[0021] The following describes embodiments of the present invention in detail, with examples of the embodiments illustrated in the accompanying drawings. Throughout, identical or similar reference numerals denote identical or similar elements or elements having identical or similar functions. The embodiments described below with reference to the accompanying drawings are illustrative and intended solely for the purpose of explaining the present invention, and are not to be construed as limiting the present invention. In the description of the present invention, it should be understood that terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise" indicate positions or positional relationships based on those shown in the accompanying drawings. These terms are intended solely for the purpose of describing the present invention and simplifying the description. They do not indicate or imply that the devices or elements referred to must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Thus, features designated "first" or "second" may explicitly or implicitly include one or more of the aforementioned features. In the description of the present invention, “a plurality of” means two or more, and “a number of” means one or more, unless otherwise clearly defined.
[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, electrical connections, or connections that allow for mutual communication; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0023] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0024] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but a person of ordinary skill in the art will recognize the application of other processes and / or the use of other materials.
[0025] In this embodiment, Figure 1-5 A steel plate processing debris recovery device is given. The utility model includes a chassis 1. The inner top wall of the chassis 1 is provided with a feed hopper 10. The inner side walls of the chassis 1 are provided with a crushing mechanism 2, a guide frame 31 and a slide 4 from top to bottom. A transverse movement mechanism 5 is provided between the guide frame 31 and the slide 4. A discharge port 32 is provided at the left end of the bottom of the guide frame 31. The left side of the chassis 1 is connected to a discharge frame 6 located below the slide 4. The inner side wall of the discharge frame 6 is provided with a control mechanism 7. The inner side wall of the chassis 1 is provided with a compression mechanism 8 corresponding to the discharge frame 6.
[0026] In this embodiment, a small amount of debris is continuously poured into the interior of the chassis 1 through the feed hopper 10. During this process, the crushing mechanism 2 crushes the debris to make the debris smaller in size so that it is easier to be compressed, thereby improving the compression effect and efficiency. The crushed debris falls into the space formed by the inner wall of the chassis 1 and the compression mechanism 8. Then, the slide 4 is driven by the transverse mechanism 5 to move and block the upper side of the space. Then, the debris is compressed into blocks by the compression mechanism 8 to reduce the gaps, and the crushing makes the gaps between the debris smaller. After compression, a denser structure can be formed, increasing the density of the debris. Then, the bag is put on the discharge frame 6, and the discharge frame 6 is connected to the chassis 1 through the control mechanism 7. Then, the compressed debris into blocks is pushed into the bag through the compression mechanism 8 to complete the compression bagging, thereby increasing the bagging amount, and the volume is small, reducing transportation and storage costs.
[0027] Preferably, as another embodiment of the present invention, the crushing mechanism 2 includes a crushing roller 21 and a motor 22. Two crushing rollers 21 are provided on the inner left wall of the chassis 1 along the front-to-back direction. The right end of the crushing roller 21 extends to the right side of the chassis 1. Two motors 22 are provided on the right side of the chassis 1, and the output shafts are coaxially connected to the right ends of the two crushing rollers 21.
[0028] In this embodiment, two motors 22 drive two crushing rollers 21 to rotate respectively. When the debris passes between the two crushing rollers 21, the rotation and mutual squeezing of the crushing rollers 21 will break the debris into smaller particles, thereby achieving the purpose of crushing.
[0029] Preferably, as another embodiment of the present invention, the transverse movement mechanism 5 includes an electric slide 51 and a slide 52. The front and rear sides of the chassis 1 are provided with slides 52 in the horizontal direction. The front and rear ends of the slide 4 extend to the inside of the slide 52 on the same side respectively. The bottom of the guide frame 31 is provided with an electric slide 51. The moving end of the electric slide 51 is connected to the top of the slide 4. The compression mechanism 8 includes a hydraulic cylinder 81 and a pressure plate 82. The inner right wall of the chassis 1 is provided with a hydraulic cylinder 81. The telescopic axis of the hydraulic cylinder 81 is provided with a pressure plate 82 corresponding to the discharge frame 6. The size of the pressure plate 82 is adapted to the internal size of the discharge frame 6.
[0030] In this embodiment, when the debris needs to fall into the space formed by the inner wall of the chassis 1 and the compression mechanism 8, the electric slide 51 drives the slide plate 4 to move to the right along the slide groove 52 to separate it from the space to facilitate the pouring of the debris. When compression is required, the electric slide 51 drives the slide plate 4 to move to the left along the slide groove 52 to block the upper end of the space to facilitate subsequent compression. Then, when the hydraulic cylinder 81 is started, it pushes the pressure plate 82 to move to one side, and the pressure plate 82 gradually approaches and squeezes the debris pile placed in the space. As the pressure plate 82 continues to press to one side, the debris is gradually compressed by the pressure, the volume decreases, and the density increases.
[0031] Preferably, as another embodiment of the present invention, the control mechanism 7 includes a second motor 71, a screw rod 72, a slide 73, a baffle 74, a threaded groove 75 and a vertical groove 76. The front and rear inner walls of the discharge frame 6 are provided with vertical grooves 76. The top of the discharge frame 6 is provided with a slide 73 connected to the upper end of the vertical groove 76. A baffle 74 is slidably connected between the two vertical grooves 76, and the upper end of the baffle 74 passes upward through the slide 73. A threaded groove 75 is provided on the top of the baffle 74. The internal transmission connection of the threaded groove 75 is provided with a screw rod 72 extending upward. The outer side of the chassis 1 is provided with a second motor 71 whose output shaft is coaxially connected to the upper end of the screw rod 72.
[0032] In this embodiment, when the compressed debris block needs to be pushed out, the motor 2 71 drives the screw rod 72 to rotate, so that the screw rod 72 and the threaded groove 75 on the baffle 74 are transmitted, and the baffle 74 will move upward without blocking under the limit of the vertical groove 76, so that the discharge frame 6 is connected with the interior of the chassis 1. At this time, the pressure plate 82 can push the debris block out of the discharge frame 6.
[0033] Preferably, as another embodiment of the present invention, a bracket 11 is provided at the bottom of the chassis 1 , and a material guide plate 12 in an inclined state is provided on the inner side wall of the chassis 1 .
[0034] In this embodiment, the bracket 11 provides stable support for the entire device, ensuring that the device remains stable during operation and prevents shaking or tilting, and the guide plate 12 is in an inclined state, so it can guide the debris to flow to the discharge port 32 and be discharged, playing a diversion role.
[0035] Working principle: The debris is poured into the interior of the chassis 1 in small amounts and continuously through the feed hopper 10. During this process, the crushing mechanism 2 will crush the debris to make the debris smaller in size so that it is easier to be compressed, thereby improving the compression effect and efficiency. The crushed debris will fall onto the guide plate 12 and be drained to the discharge port 32. Then, the crushed debris will fall into the space formed by the inner wall of the chassis 1 and the pressure plate 82. At this time, the slide plate 4 is staggered with the space. Then, the electric slide 51 drives the slide plate 4 to move to the left along the slide 52 to block the upper end of the space for subsequent compression. At this time, the hydraulic cylinder 81 pushes the pressure plate 82 to move to one side. , the pressing plate 82 gradually approaches and squeezes the debris pile placed in the space. As the pressing plate 82 continues to press to one side, the debris is gradually compressed by the pressure, the volume decreases, the density increases, and a debris block is formed. Then, the bag is put on the discharge frame 6, and then the motor 2 71 drives the screw rod 72 to rotate, so that the screw rod 72 and the threaded groove 75 on the baffle 74 are transmitted, and the baffle 74 will move upward without blocking under the limit of the vertical groove 76, so that the discharge frame 6 is connected to the interior of the chassis 1. At this time, the pressing plate 82 can push the debris block into the bag, complete the compression bagging, increase the bagging amount, and the volume is small, reducing transportation and storage costs.
[0036] Throughout this specification, reference to terms such as "an embodiment," "one embodiment," "certain embodiments," "illustrative embodiments," "example," "specific example," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0037] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific embodiments of the present invention without inventive effort, and such equivalent variations or substitutions are encompassed within the scope of the claims of this application.
Claims
1. A steel plate processing debris recovery device, characterized by: The invention comprises a chassis (1), wherein the inner top wall of the chassis (1) is provided with a feed hopper (10), the inner side wall of the chassis (1) is provided with a crushing mechanism (2), a material guide frame (31) and a slide plate (4) in sequence from top to bottom, a transverse movement mechanism (5) is provided between the material guide frame (31) and the slide plate (4), a discharge port (32) is provided at the left end of the bottom of the material guide frame (31), the left side of the chassis (1) is connected to a discharge frame (6) located below the slide plate (4), the inner side wall of the discharge frame (6) is provided with a control mechanism (7), and the inner side wall of the chassis (1) is provided with a compression mechanism (8) corresponding to the discharge frame (6).
2. The steel plate processing debris recovery device according to claim 1, characterized in that: The pulverizing mechanism (2) comprises a pulverizing roller (21) and a motor (22). Two pulverizing rollers (21) are provided at intervals along the front-to-back direction on the inner left wall of the chassis (1). The right ends of the pulverizing rollers (21) extend through the right side of the chassis (1). Two motors (22) are provided at intervals on the right side of the chassis (1), and the output shafts of the motors (22) are coaxially connected to the right ends of the two pulverizing rollers (21).
3. The steel plate processing debris recovery device according to claim 1, characterized in that: The transverse movement mechanism (5) includes an electric slide (51) and a slide groove (52). The front and rear sides of the chassis (1) are both provided with slide grooves (52) in the horizontal direction. The front and rear ends of the slide plate (4) respectively extend to the inside of the slide groove (52) on the same side. The bottom of the guide frame (31) is provided with an electric slide (51), and the moving end of the electric slide (51) is connected to the top of the slide plate (4).
4. The steel plate processing debris recovery device according to claim 1, characterized in that: The control mechanism (7) includes a second motor (71), a screw (72), a slide (73), a baffle (74), a threaded groove (75) and a vertical groove (76). The front and rear inner walls of the discharge frame (6) are both provided with vertical grooves (76). The top of the discharge frame (6) is provided with a slide (73) connected to the upper end of the vertical groove (76). A baffle (74) with its upper end upwardly passing through the slide (73) is slidably connected between the two vertical grooves (76). The top of the baffle (74) is provided with a threaded groove (75). The internal transmission connection of the threaded groove (75) is provided with a screw (72) extending upward. The outer side of the chassis (1) is provided with a second motor (71) whose output shaft is coaxially connected to the upper end of the screw (72).
5. The steel plate processing debris recovery device according to claim 1, characterized in that: The compression mechanism (8) comprises a hydraulic cylinder (81) and a pressure plate (82). The inner right wall of the chassis (1) is provided with a hydraulic cylinder (81). The telescopic shaft of the hydraulic cylinder (81) is provided with a pressure plate (82) corresponding to the discharge frame (6). The size of the pressure plate (82) is adapted to the internal size of the discharge frame (6).
6. The steel plate processing debris recovery device according to claim 1, characterized in that: A bracket (11) is provided at the bottom of the chassis (1), and a material guide plate (12) in an inclined state is provided on the inner side wall of the chassis (1).