Wall thickness detection device for pressure vessel

By designing a wall thickness detection device for pressure vessels and utilizing components such as rollers, motors, and hydraulic rods, accurate multi-position measurement and rapid loading and unloading of pressure vessels are achieved, solving the problems of the existing technology such as the inability to perform multi-position measurement and the inconvenience of loading and unloading, and improving work efficiency.

CN223319779UActive Publication Date: 2025-09-09PUYANG HAILIN SPECIAL EQUIP MFG PROTECTION
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Patent Information

Application Number
CN202422648590.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-09
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing pressure vessel wall thickness detection devices cannot achieve multi-position measurement, and the loading and unloading process is inconvenient, resulting in low work efficiency.

Method used

A wall thickness detection device was designed, which includes a connecting frame, a roller, a hydraulic rod, an electric push rod, a motor and a rubber wheel. The roller facilitates the rolling of the container, the motor drives the container to rotate, the hydraulic rod controls the lifting and lowering of the auxiliary ball, and the motor drives the container to slide, thus realizing multi-position measurement and rapid loading and unloading.

Benefits of technology

It realizes multi-position precise measurement and rapid loading and unloading of pressure vessels, improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressure vessel wall thickness detection, in particular to a wall thickness detection device for a pressure vessel, which comprises a bottom plate, a mounting frame and a hydraulic rod are arranged at the top of the bottom plate, a mounting plate is arranged at the top of the hydraulic rod, a connecting frame is arranged on one side of the mounting plate, and a roller is arranged in the connecting frame. Loading and unloading devices are arranged at the bottoms of the rollers. According to the wall thickness detection device for the pressure container, a third motor and a rubber wheel are matched for use, the effect of conveniently driving the container to rotate is achieved, the effect of controlling the rubber wheel to be attached to the inner wall of the container is achieved through a second motor, a threaded rod and a lifting block, through the adoption of the structure, the container can controllably rotate in the measurement process, and the measurement accuracy is improved. Therefore, multi-position measurement is realized, and detection data are more accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure vessel wall thickness detection, in particular to a wall thickness detection device for a pressure vessel. Background Art

[0002] A pressure vessel refers to a closed device that contains gas or liquid and bears a certain pressure. Pressure vessels are widely used and play an important role in many sectors such as industry, civil industry, military industry, and many fields of scientific research. Among them, they are most used in the chemical industry and petrochemical industry. The pressure vessels used in the petrochemical industry alone account for about half of the total number of pressure vessels. In the chemical and petrochemical fields, pressure vessels are mainly used in process such as heat transfer, mass transfer, reaction, as well as storage and transportation of pressurized gas or liquefied gas; they are also widely used in other industrial and civil fields, such as air compressors, various special compressors and auxiliary machines of refrigeration compressors, coolers, buffers, oil-water separators, gas storage tanks, evaporators, liquid coolant storage tanks, etc. are all pressure vessels.

[0003] Currently, in the production process of pressure vessels, it is necessary to perform wall thickness testing before the container is sealed to confirm whether the wall thickness is qualified. However, the existing fixing method limits the movement of the pressure vessel, resulting in the inability to perform multi-position measurement. At the same time, due to the relatively round shape of the cylinder, the loading and unloading process is also inconvenient, resulting in low work efficiency. Therefore, a wall thickness detection device for pressure vessels is urgently needed to improve the above problems. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] Therefore, one purpose of the present invention is to provide a wall thickness detection device for a pressure vessel to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.

[0006] In order to achieve the above-mentioned purpose, an embodiment of one aspect of the present invention provides a wall thickness detection device for a pressure vessel, comprising a base plate, a mounting frame and a hydraulic rod are provided on the top of the base plate, a mounting plate is provided on the top of the hydraulic rod, a connecting frame is provided on one side of the mounting plate, a roller is provided inside the connecting frame, a loading and unloading device is provided at the bottom of the roller, a limiting frame is provided on one side of the loading and unloading device, a lifting device is provided inside the limiting frame, and a rotating device is provided on one side of the lifting device.

[0007] The present invention is further configured as follows: a roller is provided inside the mounting frame, the mounting plate is fixedly connected to one side of the mounting frame, and the roller is rotatably connected to the inside of the mounting frame and the connecting frame respectively.

[0008] By adopting the above technical solution, a roller is provided inside the mounting frame to reduce friction.

[0009] The utility model is further configured as follows: the loading and unloading device includes an electric push rod, a support plate is provided on the top of the electric push rod, an auxiliary ball is provided inside the support plate, a first motor is provided on one side of the support plate, a transmission wheel is provided on one side of the first motor, and a transmission belt is provided on the outer side of the transmission wheel.

[0010] By adopting the above technical solution, the loading and unloading device includes an electric push rod, which plays a role in controlling the height of the auxiliary ball.

[0011] The utility model is further configured as follows: the electric push rods are all arranged on the top of the bottom plate, the auxiliary balls are rotatably connected to the inside of the support plate, and the transmission drive is rotatably connected to the outside of the transmission wheel.

[0012] By adopting the above technical solution, the auxiliary ball is rotatably connected to the inside of the support plate, which facilitates the sliding of the container.

[0013] The utility model is further configured as follows: the lifting device includes an installation box, a second motor is arranged inside the installation box, a threaded rod is arranged on the top of the second motor, a threaded sleeve is arranged on the outside of the threaded rod, a lifting block is arranged on one side of the threaded sleeve, limiting sliders are arranged on both sides of the lifting block, and a guide rod is arranged inside the limiting slider.

[0014] The utility model is further configured as follows: the second motor is fixedly connected to the inside of the installation box, the bottom of the guide rod is fixedly connected to the top of the installation box, the end of the guide rod away from the installation box is fixedly connected to the bottom of the limit frame, and the limit slider is slidably connected to the outside of the guide rod.

[0015] By adopting the above technical solution, the limiting slider is slidably connected to the outer side of the guide rod, thereby playing a role of directional movement.

[0016] The utility model is further configured as follows: the rotating device includes an installation cavity, a third motor is arranged inside the installation cavity, an output shaft of the third motor is provided with a rubber wheel, the installation cavity is opened inside the lifting block, and the third motor is fixedly connected to the inside of the installation cavity.

[0017] In summary, the beneficial technical effects of the present invention are:

[0018] 1. This device for detecting the wall thickness of a pressure vessel facilitates the rolling of the container through the coordinated use of a connecting frame, a mounting frame, and a roller. The coordinated use of a third motor and a rubber wheel facilitates the rotation of the container. The second motor, a threaded rod, and a lifting block control the rubber wheel to conform to the inner wall of the container. By using the above structure, the container can be controlled to rotate during measurement, thereby achieving multi-position measurement and making the detection data more accurate.

[0019] 2. The wall thickness detection device for pressure vessels drives the roller to rise and fall through the coordinated use of a hydraulic rod, a mounting plate and a connecting frame. The addition of an electric push rod drives the auxiliary ball to rise and fall. The coordinated use of the support plate and the auxiliary ball facilitates the sliding of the container. The coordinated use of the first motor, the transmission wheel and the transmission belt drives the sliding of the container. By using the above structure, containers can be loaded and unloaded quickly and conveniently, thereby improving work efficiency.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0022] Figure 1 It is a structural diagram of the utility model;

[0023] Figure 2 It is a structural diagram of the loading and unloading device of the utility model;

[0024] Figure 3 It is a structural diagram of the lifting device of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the rotating device of the utility model.

[0026] In the figure: 1. Base plate; 2. Mounting frame; 3. Hydraulic rod; 4. Mounting plate; 5. Connecting frame; 6. Roller; 7. Loading and unloading device; 8. Limiting frame; 9. Lifting device; 10. Rotating device; 11. Electric push rod; 12. Support plate; 13. Auxiliary ball; 14. First motor; 15. Transmission wheel; 16. Transmission belt; 17. Mounting box; 18. Second motor; 19. Threaded rod; 20. Threaded sleeve; 21. Lifting block; 22. Limiting slider; 23. Guide rod; 24. Mounting cavity; 25. Third motor; 26. Rubber wheel. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] Example 1

[0029] Reference Figure 1 , is a wall thickness detection device for a pressure vessel disclosed in the utility model, comprising a base plate 1, a mounting frame 2 and a hydraulic rod 3 are provided on the top of the base plate 1, a mounting plate 4 is provided on the top of the hydraulic rod 3, a connecting frame 5 is provided on one side of the mounting plate 4, a roller 6 is provided inside the connecting frame 5, a loading and unloading device 7 is provided at the bottom of the roller 6, a limiting frame 8 is provided on one side of the loading and unloading device 7, a lifting device 9 is provided inside the limiting frame 8, a rotating device 10 is provided on one side of the lifting device 9, a roller 6 is provided inside the mounting frame 2, the mounting plate 4 is fixedly connected to one side of the mounting frame 2, and the roller 6 is rotatably connected to the inside of the mounting frame 2 and the connecting frame 5 respectively. In this embodiment, the mounting frame 2 and the connecting frame 5 facilitate the rotation of the roller 6, the roller 6 facilitates the rotation of the container, and the hydraulic rod 3 controls the height of the roller 6.

[0030] Reference Figure 2 The loading and unloading device 7 includes an electric push rod 11, a support plate 12 is provided on the top of the electric push rod 11, an auxiliary ball 13 is provided inside the support plate 12, a first motor 14 is provided on one side of the support plate 12, a transmission wheel 15 is provided on one side of the first motor 14, and a transmission belt 16 is provided on the outside of the transmission wheel 15. The electric push rods 11 are all arranged on the top of the base plate 1, the auxiliary ball 13 is rotatably connected to the inside of the support plate 12, and the transmission belt 16 is rotatably connected to the outside of the transmission wheel 15. In this embodiment, the electric push rod 11 plays a role in controlling the height of the auxiliary ball 13, and the auxiliary ball 13 plays a role in reducing friction.

[0031] Reference Figure 3 The lifting device 9 includes an installation box 17, a second motor 18 is arranged inside the installation box 17, a threaded rod 19 is arranged on the top of the second motor 18, a threaded sleeve 20 is arranged on the outside of the threaded rod 19, a lifting block 21 is arranged on one side of the threaded sleeve 20, and a limiting slider 22 is arranged on both sides of the lifting block 21. A guide rod 23 is arranged inside the limiting slider 22. In this embodiment, the installation box 17 plays a role in fixing the second motor 18, the second motor 18 plays a role in driving the threaded rod 19 to rotate, and the threaded rod 19 plays a role in converting power.

[0032] Reference Figure 3The second motor 18 is fixedly connected to the inside of the installation box 17, the bottom of the guide rod 23 is fixedly connected to the top of the installation box 17, the end of the guide rod 23 away from the installation box 17 is fixedly connected to the bottom of the limit frame 8, and the limit slider 22 is slidably connected to the outside of the guide rod 23. In this embodiment, the guide rod 23 plays the role of specifying the moving route, and the limit slider 22 plays the role of facilitating directional sliding.

[0033] Reference Figure 4 The rotating device 10 includes an installation cavity 24, a third motor 25 is provided inside the installation cavity 24, and a rubber wheel 26 is provided on the output shaft of the third motor 25. The installation cavity 24 is opened inside the lifting block 21, and the third motor 25 is fixedly connected to the inside of the installation cavity 24. In this embodiment, the third motor 25 drives the rubber wheel 26 to rotate, and the rubber wheel 26 drives the container to rotate.

[0034] The implementation principle of this embodiment is:

[0035] When it is necessary to load and unload the container, the container is first placed on the top of the roller 6, and then the first motor 14 starts working, and the transmission wheel 15 drives the transmission belt 16 to rotate. When the outer surface of the container contacts the transmission belt 16, the container is lifted by the auxiliary ball 13 on the top of the support plate 12. When the transmission belt 16 is used to drive the container to move on the top of the roller 6, the auxiliary ball 13 will support the internal rotation of the support plate 12, which plays a role in reducing friction. The electric push rod 11 can control the height of the auxiliary ball 13 and the transmission belt 16. After the container moves to the appropriate position, the electric push rod 11 begins to retract, so that the auxiliary ball 13 and the transmission belt 16 are away from the container, and then the container will stay on the top of the roller 6, waiting for wall thickness detection. When the detection is completed, the transmission belt 16 is used to drive the container away from the rubber wheel 26, and then the hydraulic rod 3 begins to retract, forming a height difference between the two rollers 6 to facilitate unloading of the container;

[0036] When the wall thickness is detected, the second motor 18 starts working and drives the threaded rod 19 to rotate. The threaded rod 19 is used in conjunction with the threaded sleeve 20 to drive the lifting block 21 to slide up and down. While the lifting block 21 slides up and down, the limit slider 22 will slide on the outside of the guide rod 23 to play a limiting role. The threaded rod 19 and the threaded sleeve 20 are used in conjunction to control the rubber wheel 26 to fit on the inner wall of the container and fix the container so as to detect the wall thickness of the container. When the single-point detection is completed, the third motor 25 starts working to drive the rubber wheel 26 to rotate. The rubber wheel 26 is used to drive the container to rotate for a fixed stroke so as to perform multi-position detection to ensure that the wall thickness meets the qualified standard. Since the roller 6 is provided at the bottom of the container, it assists the rubber wheel 26 in driving the container to rotate.

[0037] Compared with the prior art, the present invention has the following beneficial effects:

[0038] By cooperating with the connecting frame 5, the mounting frame 2 and the roller 6, the container is facilitated to roll. By cooperating with the third motor 25 and the rubber wheel 26, the container is driven to rotate. By the second motor 18, the threaded rod 19 and the lifting block 21, the rubber wheel 26 is controlled to fit the inner wall of the container. By using the above structure, the container can be controlled to rotate during measurement, thereby realizing multi-position measurement and making the detection data more accurate. By cooperating with the hydraulic rod 3, the mounting plate 4 and the connecting frame 5, the roller 6 is driven to rise and fall. By adding the electric push rod 11, the auxiliary ball 13 is driven to rise and fall. By cooperating with the support plate 12 and the auxiliary ball 13, the container is facilitated to slide. By cooperating with the first motor 14, the transmission wheel 15 and the transmission belt 16, the container is driven to slide. By using the above structure, containers can be loaded and unloaded quickly and conveniently, thereby improving work efficiency.

[0039] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. A wall thickness detection device for a pressure vessel, characterized in that: The invention comprises a base plate (1), a mounting frame (2) and a hydraulic rod (3) are provided on the top of the base plate (1), a mounting plate (4) is provided on the top of the hydraulic rod (3), a connecting frame (5) is provided on one side of the mounting plate (4), a roller (6) is provided inside the connecting frame (5), a loading and unloading device (7) is provided at the bottom of the roller (6), a limiting frame (8) is provided on one side of the loading and unloading device (7), a lifting device (9) is provided inside the limiting frame (8), and a rotating device (10) is provided on one side of the lifting device (9).

2. A wall thickness detection device for a pressure vessel according to claim 1, characterized in that: A roller (6) is provided inside the mounting frame (2), the mounting plate (4) is fixedly connected to one side of the mounting frame (2), and the roller (6) is rotatably connected to the inside of the mounting frame (2) and the connecting frame (5).

3. The wall thickness detection device for a pressure vessel according to claim 1, characterized in that: The loading and unloading device (7) comprises an electric push rod (11), a support plate (12) is provided on the top of the electric push rod (11), an auxiliary ball (13) is provided inside the support plate (12), a first motor (14) is provided on one side of the support plate (12), a transmission wheel (15) is provided on one side of the first motor (14), and a transmission belt (16) is provided on the outer side of the transmission wheel (15).

4. The wall thickness detection device for a pressure vessel according to claim 3, characterized in that: The electric push rods (11) are all arranged on the top of the base plate (1), the auxiliary balls (13) are rotatably connected to the inside of the support plate (12), and the transmission belt (16) is rotatably connected to the outside of the transmission wheel (15).

5. The wall thickness detection device for a pressure vessel according to claim 1, characterized in that: The lifting device (9) comprises an installation box (17), a second motor (18) is arranged inside the installation box (17), a threaded rod (19) is arranged on the top of the second motor (18), a threaded sleeve (20) is arranged on the outside of the threaded rod (19), a lifting block (21) is arranged on one side of the threaded sleeve (20), limiting sliders (22) are arranged on both sides of the lifting block (21), and a guide rod (23) is arranged inside the limiting slider (22).

6. The wall thickness detection device for a pressure vessel according to claim 5, characterized in that: The second motor (18) is fixedly connected to the inside of the installation box (17), the bottom of the guide rod (23) is fixedly connected to the top of the installation box (17), the end of the guide rod (23) away from the installation box (17) is fixedly connected to the bottom of the limit frame (8), and the limit slider (22) is slidably connected to the outside of the guide rod (23).

7. The wall thickness detection device for a pressure vessel according to claim 1, characterized in that: The rotating device (10) includes a mounting cavity (24), a third motor (25) is provided inside the mounting cavity (24), an output shaft of the third motor (25) is provided with a rubber wheel (26), the mounting cavity (24) is opened inside the lifting block (21), and the third motor (25) is fixedly connected to the inside of the mounting cavity (24).