Defect detection device for automobile fastener

By combining the moving mechanism and the detection mechanism, the problem that the existing device cannot identify fastener gaps is solved, and efficient and accurate defect detection is achieved, which reduces costs and extends equipment life.

CN223320268UActive Publication Date: 2025-09-09JIANGSU MAYU AUTOMOTIVE FASTENER MFG CO LTD
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Patent Information

Application Number
CN202422342241.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-09
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Existing automotive fastener defect detection devices cannot effectively identify situations where there is a notch on one side of the fastener, and the use of parts such as magnets increases detection costs and shortens the service life of the equipment.

Method used

The combined design of moving mechanism and detection mechanism, including bevel gear set, threaded shaft, belt and optical sensor, realizes precise automated movement and high-precision detection. The coordination of scale and cylinder ensures real-time feedback and precise positioning of the detection process.

Benefits of technology

Improves detection efficiency and accuracy, reduces costs, and extends the service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of automobile fastener detection, in particular to an automobile fastener defect detection device which comprises a working table and a moving mechanism, the moving mechanism is arranged on one side of the surface of the working table, and a detection mechanism is arranged at one end of the working table. According to the automobile fastener defect detection device, through the arrangement of the moving mechanism, when a first motor is started, a bevel gear set is driven to rotate, so that a first threaded shaft rotates synchronously, rotation of the first threaded shaft can drive a first threaded sleeve to move along the first threaded shaft, and then when a second motor is started, a belt can drive a second threaded shaft to rotate; the second threaded sleeve slides along the second threaded shaft, further fine movement is achieved, two sets of synchronous rotation of the first threaded shaft is achieved, precise movement of the moving mechanism is achieved through cooperation of a bevel gear set and a first motor, the fine adjustment function is further provided through sliding of the second threaded shaft, and it is ensured that the detection mechanism can be adjusted according to needs.
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Description

Technical Field

[0001] The utility model relates to the technical field related to automobile fastener detection, and in particular to an automobile fastener defect detection device. Background Art

[0002] Automotive fasteners are mechanical parts used to connect and fix various parts of an automobile, typically including bolts, nuts, screws, rivets, etc. They ensure the reliable assembly and fastening of automobile parts through mechanical locking. They are durable, high-strength, and shock-resistant, and are widely used in key parts such as automobile structures, engines, and chassis to ensure the overall stability and safety of the automobile. After the fasteners are produced, they need to be inspected for defects. Therefore, there is a particular need for an automotive fastener defect detection device.

[0003] However, the existing automotive fastener defect detection device cannot effectively identify when there is a notch on one surface of the fastener, and the use of parts such as magnets increases the detection cost and cannot guarantee the service life of the equipment.

[0004] In order to solve the above problems, after searching, the patent with announcement number CN212931309U discloses a textile material washing device, which proposes "including a chassis, a motor, a rotating plate, a pillar, a top plate and a material box, the upper surface of the chassis is fixed with a motor seat, the upper surface of the motor seat is installed with a motor, the upper surface of the chassis is installed with a load-bearing spring, the upper surface of the load-bearing spring is installed with a rotating plate, the interior of the rotating plate passes through the main shaft, the main shaft is connected to the motor through the bearing, the upper surface of the chassis is fixed with a pillar, the upper surface of the rotating plate is installed with an electric telescopic Rod, a material holding box is installed on the inner wall surface of the pillar, and a slide rail is provided on the inner wall surface of the pillar. A slide plate is slidably connected between the slide rails, and the bottom of the slide plate is connected to the upper surface of the electric telescopic rod. An electromagnet is installed on the upper surface of the slide plate. By adding a motor, a spindle and a material holding box, fast material unloading is achieved, and the efficiency of detection is increased and it is more practical. Although it can detect fast fasteners, when there is a notch on one surface of the fastener, the existing device cannot effectively identify it, and the use of parts such as magnets increases the detection cost and cannot guarantee the service life of the equipment.

[0005] In view of this, we conducted in-depth research on the above issues, which led to the present case. Utility Model Content

[0006] The purpose of the present utility model is to provide an automobile fastener defect detection device to solve the problem that the existing automobile fastener defect detection device proposed in the above background technology cannot effectively identify when there is a notch on one surface of the fastener, and the use of parts such as magnets increases the detection cost and cannot guarantee the service life of the equipment.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: an automobile fastener defect detection device, comprising a workbench and a moving mechanism, wherein the moving mechanism is provided on one side of the surface of the workbench, and a detection mechanism is provided on one end of the workbench;

[0008] The moving mechanism includes a mounting groove, a first threaded shaft, a bevel gear set, a first threaded sleeve, a first motor, a rotating groove, a second threaded shaft, a belt, a second threaded sleeve and a second motor. A mounting groove is provided on one side of the workbench, and the first threaded shaft is embedded in the interior of the mounting groove. One side of the first threaded shaft is fixedly connected to the bevel gear set, the surface of the first threaded shaft is threadedly connected to the first threaded sleeve, one side of the bevel gear set is connected to the first motor, one end of the first threaded sleeve is provided with a rotating groove, the interior of the rotating groove is embedded with the second threaded shaft, one side of the second threaded shaft is embedded with a belt, the surface of the second threaded shaft is threadedly connected to the second threaded sleeve, and the other side of the belt is embedded with the second motor.

[0009] Preferably, two groups of the first threaded shafts are provided, and the two groups of the first threaded shafts are rotated synchronously via a bevel gear set.

[0010] Preferably, the bevel gear set and the first motor are arranged inside the mounting groove, and the first threaded sleeve forms a mutual sliding structure with the first threaded shaft through the bevel gear set and the first motor.

[0011] Preferably, one side of the belt is embedded in the interior of the rotating groove, and the second threaded sleeve forms a mutual sliding structure with the second threaded shaft through the belt and the second motor.

[0012] Preferably, the detection mechanism includes a scale, a display screen, a connecting plate, a cylinder, a mounting plate, and an optical sensor. A scale is fixedly connected to one side of the surface of the workbench, a display screen is installed at one end of the workbench, a connecting plate is connected to one side of the second threaded sleeve, a cylinder is installed on the other side of the connecting plate, a mounting plate is fixedly connected to the other side of the cylinder, and an optical sensor is installed inside the mounting plate.

[0013] Preferably, the scales are provided in four groups, and the scales are arranged around the workbench.

[0014] Preferably, the cylinder is provided in two groups, and the mounting plate and the optical sensor form a mutual sliding structure through the cylinder and the second threaded sleeve.

[0015] Preferably, two groups of optical sensors are provided, and the optical sensors are electrically connected to the display screen.

[0016] Compared with the existing technology, the beneficial effect of the present invention is that the automobile fastener defect detection device, through the setting of the moving mechanism and the detection mechanism, the moving mechanism provides precise and automated movement capabilities, while the detection mechanism ensures high precision and real-time feedback of the detection process. The combination of the two can greatly improve the detection efficiency and accuracy, while effectively reducing costs and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a side view of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the exploded structure of the mobile mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the partial sectional exploded structure of the detection mechanism of the utility model;

[0020] Figure 4 For this utility model Figure 2 A in the middle is an enlarged structural diagram;

[0021] Figure 5 For this utility model Figure 2 Enlarged structural diagram at point B in the middle.

[0022] In the figure: 1. workbench; 2. moving mechanism; 201. mounting groove; 202. first threaded shaft; 203. bevel gear set; 204. first threaded sleeve; 205. first motor; 206. rotating groove; 207. second threaded shaft; 208. belt; 209. second threaded sleeve; 210. second motor; 3. detection mechanism; 301. scale; 302. display screen; 303. connecting plate; 304. cylinder; 305. mounting plate; 306. optical sensor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 The utility model provides a technical solution: an automobile fastener defect detection device, comprising a workbench 1 and a moving mechanism 2, wherein the moving mechanism 2 is provided on one side of the surface of the workbench 1, and a detection mechanism 3 is provided at one end of the workbench 1;

[0025] The moving mechanism 2 includes a mounting groove 201, a first threaded shaft 202, a bevel gear set 203, a first threaded sleeve 204, a first motor 205, a rotating groove 206, a second threaded shaft 207, a belt 208, a second threaded sleeve 209 and a second motor 210. A mounting groove 201 is provided on one side of the workbench 1. The first threaded shaft 202 is embedded in the interior of the mounting groove 201. One side of the first threaded shaft 202 is fixedly connected to the bevel gear set 203. The surface of the first threaded shaft 202 is threadedly connected to the first threaded sleeve 204. One side of the bevel gear set 203 is connected to the first motor 205. A rotating groove 206 is provided at one end of the first threaded sleeve 204. The second threaded shaft 207 is embedded in the interior of the rotating groove 206. A belt 208 is embedded on one side of the second threaded shaft 207. The surface of the second threaded shaft 207 is threadedly connected to the second threaded sleeve 209. The other side of the belt 208 is embedded with the second motor 210. The arrangement of the shaft 202, the bevel gear set 203, the first threaded sleeve 204, the first motor 205, the rotating groove 206, the second threaded shaft 207, the belt 208, the second threaded sleeve 209 and the second motor 210, when the first motor 205 is started, the first motor 205 drives the bevel gear set 203 to rotate, thereby causing the first threaded shaft 202 to rotate synchronously, so that the rotation of the first threaded shaft 202 can drive the first threaded sleeve 204 to move along the first threaded shaft 202, and thereafter when the second motor 210 is started, the belt 208 will drive the second threaded shaft 207 to rotate, causing the second threaded sleeve 209 to slide along the second threaded shaft 207, thereby achieving further fine movement, and the two groups of the first threaded shaft 202 rotate synchronously, and the precise movement of the moving mechanism 2 is achieved through the cooperation of the bevel gear set 203 and the first motor 205, and the sliding of the second threaded shaft 207 further provides a fine-tuning function to ensure that the detection mechanism 3 can be adjusted as needed.

[0026] Furthermore, two groups of first threaded shafts 202 are provided, and the two groups of first threaded shafts 202 are rotated synchronously through the bevel gear set 203. Through the setting of the first threaded shaft 202, the first threaded shaft 202 is fixed in the mounting groove 201 and is threadedly connected to the first threaded sleeve 204. When the first threaded shaft 202 is rotated, the first threaded sleeve 204 will slide along the axial direction of the first threaded shaft 202, thereby driving the structure connected to it to move laterally. Two groups of first threaded shafts 202 are provided in the mechanism, and synchronous rotation is achieved through the bevel gear set 203. The synchronous movement of the two groups of first threaded shafts 202 can ensure the stability and accuracy of the moving mechanism 2 during the movement process, and avoid offset or jamming due to uneven force on one side.

[0027] Furthermore, the bevel gear set 203 and the first motor 205 are arranged inside the mounting groove 201, and the first threaded sleeve 204 forms a mutually sliding structure with the first threaded shaft 202 through the bevel gear set 203 and the first motor 205. Through the setting of the bevel gear set 203, the bevel gear set 203 is connected between the first motor 205 and the first threaded shaft 202, and the rotation of the first motor 205 is transmitted to the first threaded shaft 202 through the bevel gear set 203, and the rotation direction of the motor is changed from vertical to horizontal, so as to drive the first threaded shaft 202 to rotate synchronously. At the same time, two groups of first threaded shafts 202 are provided in the mechanism, and the two groups of first threaded shafts 202 are connected through the bevel gear set 203. The bevel gear set 203 can distribute power to the two first threaded shafts 202, thereby realizing synchronous rotation of the two shafts. The synchronous motion ensures that the first threaded sleeve 204 and related components are smooth and not deflected when moving, avoiding the problem of jamming or inaccurate positioning.

[0028] Furthermore, one side of the belt 208 is embedded in the inside of the rotating groove 206, and the second threaded sleeve 209 forms a mutually sliding structure with the second motor 210 and the second threaded shaft 207 through the belt 208. Through the setting of the belt 208, the belt 208 is connected between the second motor 210 and the second threaded shaft 207. When the second motor 210 is started, the belt 208 transmits the rotational power of the second motor 210 to the second threaded shaft 207, thereby driving the second threaded shaft 207 to rotate. The belt 208 transmission is a flexible transmission method. Compared with the gear transmission, it has better buffering and shock absorption capabilities, which can effectively reduce the noise and vibration generated during the transmission process, thereby improving the stability of the transmission system. Finally, since the belt 208 transmission can transmit power between different axes, it can adapt to more complex spatial layout requirements. In this mechanism, the use of the belt 208 allows the second motor 210 to be flexibly arranged in a suitable position without being restricted by the threaded shaft and other structures.

[0029] Furthermore, the detection mechanism 3 includes a scale 301, a display screen 302, a connecting plate 303, a cylinder 304, a mounting plate 305, and an optical sensor 306. The scale 301 is fixedly connected to one side of the surface of the workbench 1, and a display screen 302 is installed at one end of the workbench 1. One side of the second threaded sleeve 209 is connected to the connecting plate 303, and the other side of the connecting plate 303 is installed with the cylinder 304. The other side of the cylinder 304 is fixedly connected to the mounting plate 305, and the optical sensor 306 is installed inside the mounting plate 305. The connecting plate 303, the cylinder 304, the mounting plate 305, and the optical sensor 306 are arranged. The detection mechanism 3 slides through the linkage with the moving mechanism 2. The second threaded sleeve 209 is connected to the connecting plate 303. The connecting plate 303 drives the cylinder 304 and the mounting plate 305 to move. The optical sensor 306 is installed on the mounting plate 305. The cylinder 304 is used to adjust the position of the optical sensor 306 to achieve accurate alignment with the object to be measured. The optical sensor 306 can capture the detection data and transmit the data to the display screen 302. The display screen 302 displays the measurement results in real time.

[0030] Furthermore, four groups of scales 301 are provided, and the scales 301 are provided around the workbench 1. Through the setting of the scales 301, the scales 301 are provided around the workbench 1 for measuring and indicating the position of the detection mechanism 3. Through the precise scale of the scales 301, real-time position monitoring of the detection mechanism 3 during movement can be achieved, which can ensure that the detection mechanism 3 maintains precise positioning during movement to avoid offset or error. At the same time, the scales 301 work in conjunction with the optical sensor 306. The optical sensor 306 can read the scale information on the scale 301, thereby accurately recording the current position of the detection mechanism 3. The existence of the scale 301 provides a standard reference for the optical sensor 306, ensuring measurement accuracy during movement and detection.

[0031] Furthermore, two groups of cylinders 304 are provided, and the mounting plate 305 and the optical sensor 306 form a mutually sliding structure through the cylinder 304 and the second threaded sleeve 209. Through the setting of the cylinder 304, the cylinder 304 is connected to the connecting plate 303. By pushing the connecting plate 303, the mounting plate 305 and the optical sensor 306 are driven to move linearly along the second threaded shaft 207. The driving force of the cylinder 304 can realize the precise movement of the detection mechanism 3, ensuring that the optical sensor 306 performs detection work at different positions.

[0032] Furthermore, two groups of optical sensors 306 are provided, and the optical sensors 306 are electrically connected to the display screen 302. Through the setting of the optical sensors 306, the optical sensors 306 realize accurate measurement of the object by sensing the specific characteristics of the object to be measured (such as size, shape, displacement, etc.). It can capture and analyze the characteristics of the object with high precision, and transmit the measurement data to the display screen 302 or the control system for real-time display and processing. At the same time, the optical sensors 306 are electrically connected to the display screen 302, and can feed back the detected data to the control system in real time. The control system automatically adjusts the position of the moving mechanism 2 or the detection mechanism 3 according to the information fed back by the sensor, thereby ensuring the accuracy and stability of the detection process. This feedback mechanism ensures that the system can be dynamically adjusted to avoid detection deviations.

[0033] Working principle: When the first motor 205 is started, the first motor 205 drives the bevel gear set 203 to rotate, thereby causing the first threaded shaft 202 to rotate synchronously, so that the rotation of the first threaded shaft 202 can drive the first threaded sleeve 204 to move along the first threaded shaft 202. Thereafter, when the second motor 210 is started, the belt 208 drives the second threaded shaft 207 to rotate, causing the second threaded sleeve 209 to slide along the second threaded shaft 207, thereby achieving further fine movement. The two groups of the first threaded shaft 202 rotate synchronously, and the precise movement of the moving mechanism 2 is achieved through the cooperation of the bevel gear set 203 and the first motor 205. The second threaded shaft 20 The sliding of 7 further provides a fine-tuning function to ensure that the detection mechanism 3 can be adjusted as needed. The detection mechanism 3 slides through the linkage with the moving mechanism 2. The second threaded sleeve 209 is connected to the connecting plate 303. The connecting plate 303 drives the cylinder 304 and the mounting plate 305 to move. An optical sensor 306 is installed on the mounting plate 305. The cylinder 304 is used to adjust the position of the optical sensor 306 to achieve accurate alignment with the object to be measured. The optical sensor 306 can capture detection data and transmit the data to the display screen 302. The display screen 302 displays the measurement results in real time. The model of the optical sensor 306 is Banner LE550.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automobile fastener defect detection device, comprising a workbench (1) and a moving mechanism (2), characterized in that: A moving mechanism (2) is provided on one side of the surface of the workbench (1), and a detection mechanism (3) is provided at one end of the workbench (1); The moving mechanism (2) comprises a mounting groove (201), a first threaded shaft (202), a bevel gear set (203), a first threaded sleeve (204), a first motor (205), a rotating groove (206), a second threaded shaft (207), a belt (208), a second threaded sleeve (209) and a second motor (210). A mounting groove (201) is provided on one side of the workbench (1). The first threaded shaft (202) is embedded in the mounting groove (201). One side of the first threaded shaft (202) is fixedly connected to the bevel gear set (203). The surface of the first threaded shaft (202) is threadedly connected to a first threaded sleeve (204), one side of the bevel gear set (203) is connected to a first motor (205), one end of the first threaded sleeve (204) is provided with a rotation groove (206), a second threaded shaft (207) is embedded in the interior of the rotation groove (206), one side of the second threaded shaft (207) is embedded with a belt (208), the surface of the second threaded shaft (207) is threadedly connected to a second threaded sleeve (209), and the other side of the belt (208) is embedded with a second motor (210).

2. The automotive fastener defect detection device according to claim 1, characterized in that: Two groups of the first threaded shafts (202) are provided, and the two groups of the first threaded shafts (202) are rotated synchronously via a bevel gear set (203).

3. The automotive fastener defect detection device according to claim 1, characterized in that: The bevel gear set (203) and the first motor (205) are arranged inside the mounting groove (201), and the first threaded sleeve (204) forms a mutual sliding structure with the first threaded shaft (202) through the bevel gear set (203) and the first motor (205).

4. The automotive fastener defect detection device according to claim 1, characterized in that: One side of the belt (208) is embedded in the interior of the rotating groove (206), and the second threaded sleeve (209) forms a mutual sliding structure with the second threaded shaft (207) through the belt (208) and the second motor (210).

5. The automotive fastener defect detection device according to claim 1, characterized in that: The detection mechanism (3) comprises a scale (301), a display screen (302), a connecting plate (303), a cylinder (304), a mounting plate (305) and an optical sensor (306); the scale (301) is fixedly connected to one side of the surface of the workbench (1); the display screen (302) is mounted on one end of the workbench (1); the connecting plate (303) is connected to one side of the second threaded sleeve (209); the cylinder (304) is mounted on the other side of the connecting plate (303); the mounting plate (305) is fixedly connected to the other side of the cylinder (304); and the optical sensor (306) is mounted inside the mounting plate (305).

6. The automotive fastener defect detection device according to claim 5, characterized in that: Four groups of scales (301) are provided, and the scales (301) are arranged around the workbench (1).

7. The automotive fastener defect detection device according to claim 5, characterized in that: The cylinder (304) is provided in two groups, and the mounting plate (305) and the optical sensor (306) form a mutual sliding structure with the second threaded sleeve (209) through the cylinder (304).

8. The automotive fastener defect detection device according to claim 5, characterized in that: Two groups of optical sensors (306) are provided, and the optical sensors (306) are electrically connected to the display screen (302).

Citation Information

Patent Citations

  • Automobile fastener defect detection device

    CN212931309U