Spray granulator

By introducing structures such as a guide ring seat, a guide inner cover and cooling fins into the spray granulator, combined with an air supply cavity and an air supply head, the problem of high material discharge temperature is solved, uniform forming and rapid cooling of the material are achieved, work efficiency is improved and the risk of scalding is reduced.

CN223324495UActive Publication Date: 2025-09-12HUNAN PENGCHUANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422528531.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing spray granulator has a high temperature when discharging the material, which causes the material to agglomerate during the cooling process and poses a risk of scalding, affecting work efficiency.

Method used

A spray granulator was designed, which included an atomization mechanism, an air supply system, and a cooling system. Through structures such as a guide ring seat, a guide inner cover, a forming outer cover, and cooling fins, uniform forming and rapid cooling of the material were achieved. The air supply cavity and air supply head were used to diffuse and guide the air flow, ensuring that the material was suspended and cooled in the device.

Benefits of technology

It achieves uniform forming and rapid cooling of materials, avoids material agglomeration, improves work efficiency and reduces the risk of scalding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spray granulator which comprises a device body, a first outer frame and a second outer frame, the first outer frame and the second outer frame are arranged on the outer side of the device body, an atomizing mechanism is embedded in the top of the device body, the top end of the atomizing mechanism is fixedly connected with a feeding pipe, and the atomizing mechanism comprises a centrifugal atomizing disc and an atomizer. The outer side of the device body is connected with an air supply pipeline and an air supply branch pipe which are arranged in a matched mode, the air supply branch pipe is connected with the atomization mechanism at the same time, and an air supply motor and a heating mechanism are arranged outside the air supply pipeline and the air supply branch pipe in a matched mode respectively. The effect that a centrifugal atomizing disc in the atomizing mechanism rapidly and stably rotates above the granulation cavity is facilitated through the guide ring base, the effect that formed granular materials are guided and surrounded through the guide inner cover is achieved, the effect of concentrating heat is achieved through the forming outer cover, and material forming is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of electrodes, and more particularly to a spray granulator. Background Art

[0002] Spray granulator is a granulation equipment that atomizes the slurry and sprays it into the granulation chamber. Under the action of the spray hot air, the slurry is dried and agglomerated to obtain granules.

[0003] Currently, spray granulators used in the production of capacitor dielectric electrodes include a slurry supply device, an atomizing device, a granulation chamber, and a heating device for heating the granulation chamber. The slurry supply device is connected to the atomizing device via a feed pipe. The atomizing device is located at the top of the granulation chamber, and a discharge port is provided at the bottom of the granulation chamber. The heating device heats the granulation chamber, maintaining the interior of the granulation chamber at the required high temperature for spray granulation. The slurry in the slurry supply device is transported to the atomizing device via the feed pipe, where it is atomized and sprayed into the granulation chamber. The hot air spray dries and agglomerates the granules, producing capacitor dielectric particles.

[0004] However, the existing spray granulator has the following problems when in use: although it can dry and shape its materials, the temperature of the materials is relatively high when they are discharged and they cannot be packaged directly. In the cooling process after the materials are discharged, the water vapor in the high-temperature materials condenses again and may cause the materials to agglomerate, resulting in low work efficiency and the risk of scalding the operators.

[0005] Therefore, the utility model proposes a spray granulator. Utility Model Content

[0006] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides a spray granulator. When in use, it can firstly ensure the uniformity of granulation and temperature balance, and secondly, it can quickly cool the material after it is formed, so as to effectively ensure the uniformity of cooling of the entire material.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray granulator, comprising a device body and a first outer frame and a second outer frame at the outer side thereof, an atomizing mechanism is embedded in the top of the device body, a feed pipe is fixedly connected to the top of the atomizing mechanism, the atomizing mechanism includes a centrifugal atomizing disk and an atomizer, the outer side of the device body is connected to a matching air supply duct and an air supply branch pipe, the air supply branch pipe is connected to the atomizing mechanism at the same time, the air supply duct and the air supply branch pipe are respectively matched with an air supply motor and a heating mechanism, the interior of the device body is sequentially provided with granulators from top to bottom. The particle cavity, cooling cavity and air supply cavity, the outer side of the atomizing mechanism is surrounded by a guide ring seat, the bottom end of the guide ring seat is fixedly connected to the guide inner cover, the outer side of the guide ring seat is surrounded by a forming outer cover, the bottom of the device body is fixedly connected to a material guide pipe, the inner sides of the cooling cavity and the air supply cavity are respectively fixedly connected to the cooling inner cover and the guide inner cover, the outer side of the cooling cavity is also embedded with a cooling fin, the inside of the air supply cavity is fixedly connected to an air supply base, the inside of the air supply base is provided with an air supply cavity, the top of the air supply cavity is fixedly connected to an air supply head, and the outer side of the air supply base is connected to the air supply duct at the same time.

[0008] A further preferred solution is that the bottom end of the air supply branch pipe is simultaneously embedded in the top of the device body and extends above the granulation chamber.

[0009] A further preferred solution is that the guide ring seat and the atomizing mechanism are movably connected, and the guide inner cover is set as a conical cover, and the side section is "L"-shaped and expanded outward. The guide inner cover also surrounds the bottom of the atomizing mechanism, and the guide inner cover is located above the inner side of the molded outer cover.

[0010] A further preferred solution is that the inner side of the bottom end of the molded outer cover is triangularly convex.

[0011] A further preferred solution: the cooling inner cover is composed of an upper arc-shaped cover body and a lower vertical "Z"-shaped cover body, the cooling fins are located outside the cooling inner cover, in the middle of the device body, and the cooling fins are arranged horizontally through the cooling inner cover.

[0012] A further preferred solution is that the air supply base is arranged in an inverted trapezoidal base, the air supply cavity is arranged to be tilted upward, the air supply head opening is tilted outward, and the guide inner cover is arranged in a conical cover, which is arranged to fit inside the bottom end of the device body.

[0013] Beneficial effects:

[0014] 1. The guide ring seat enables the centrifugal atomizing disk in the atomizing mechanism to rotate quickly and stably above the granulation chamber. The guide inner cover guides and surrounds the formed granular materials. The forming outer cover concentrates heat, which is beneficial to the forming of the materials.

[0015] 2. The cooling inner cover can diffuse the heat and guide the cold air flow, and the cooling fins can be used to cool the molding material.

[0016] 3. The air supply cavity cooperates with the air supply head to achieve the effect of diffusing and guiding the normal temperature airflow transported from the outside, and the guide inner cover achieves the effect of concentrating the normal temperature airflow transported from the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of the overall structure of the utility model;

[0018] Figure 2 For the utility model Figure 1 A magnified view of the structure at center A;

[0019] Figure 3 For the utility model Figure 1 A magnified view of the structure at point B in the middle;

[0020] Figure 4 For the utility model Figure 1 Enlarged view of the structure at point C in the middle.

[0021] Figure 1-4 In: 1. Device body; 2. First outer frame; 3. Second outer frame; 4. Air supply duct; 5. Atomizing mechanism; 6. Feeding pipe; 7. Guide inner cover; 8. Forming outer cover; 9. Guide ring seat; 10. Granulating chamber; 11. Cooling chamber; 12. Air supply branch pipe; 13. Air supply chamber; 14. Material guide duct; 15. Cooling inner cover; 16. Cooling fins; 17. Air supply base; 18. Air supply cavity; 19. Air supply head; 20. Guide inner cover. DETAILED DESCRIPTION

[0022] The following is a combination of the appended examples of the present invention Figures 1-4 , clearly and completely describe the technical solutions in the embodiments of the present utility model.

[0023] See also Figure 1-4The top of the device body 1 is embedded with an atomizing mechanism 5, and the top of the atomizing mechanism 5 is fixedly connected with a feeding pipe 6. The atomizing mechanism 5 includes a centrifugal atomizing disk and an atomizer. The outside of the device body 1 is connected with a matching air supply duct 4 and an air supply branch pipe 12. The air supply branch pipe 12 is connected to the atomizing mechanism 5 at the same time. The air supply duct 4 and the air supply branch pipe 12 are respectively equipped with an air supply motor and a heating mechanism. The inside of the device body 1 is sequentially provided with a granulating chamber 10, a cooling chamber 11 and an air supply chamber 13 from top to bottom. The outside of the atomizing mechanism 5 is surrounded by a guide ring seat 9, and the bottom end of the guide ring seat 9 is fixedly connected with a guide inner cover 7. The outside of the guide ring seat 9 is surrounded by a forming outer cover 8. The bottom of the device body 1 is fixedly connected with a material guide pipe 14, and the inner sides of the cooling chamber 11 and the air supply chamber 13 are respectively fixedly connected with cooling chamber 11 and cooling chamber 13. The cooling fins 16 are embedded in the outer side of the cooling chamber 11, and the air supply chamber 13 is fixedly connected with an air supply base 17. An air supply cavity 18 is provided inside the air supply base 17, and an air supply head 19 is fixedly connected to the top of the air supply cavity 18. The outer side of the air supply base 17 is connected to the air supply duct 4 at the same time. When the device is in use, the material is exposed to the hot air flow for the first time after passing through the granulation chamber 10. After forming, the external normal temperature air flow delivered from the bottom of the device body 1 continues to flow upward after passing through the air supply cavity 13 and the cooling chamber 11, so that the material is suspended in the device body 1 and the material is continuously cooled. Among them, the granular materials with larger diameters are suspended at a lower height in the cooling chamber 11 and the air supply cavity 13 when encountering the rising air flow, so that the larger granular materials are discharged outwardly from the material guide pipe 14. After the subsequent cooling is completed, the smaller granular materials are concentrated and discharged from the material guide pipe 14 again.

[0024] In the embodiment of the present utility model, the bottom end of the air supply branch pipe 12 is simultaneously embedded in the top of the device body 1 and extends into the top of the granulation chamber 10. The guide ring seat 9 and the atomization mechanism 5 are movably connected, and the guide inner cover 7 is set as a conical cover, and the side section is "L"-shaped and expanded outward. The guide inner cover 7 also surrounds the bottom of the atomization mechanism 5, and the guide inner cover 7 is located above the inner side of the molding outer cover 8. The inner side of the bottom end of the molding outer cover 8 is triangular and convex. The guide ring seat 9 is used to facilitate the rapid and stable rotation of the centrifugal atomizing disk in the atomization mechanism 5 above the granulation chamber 10. The guide inner cover 7 is used to guide and surround the molded granular material. The molding outer cover 8 is used to concentrate heat, which is beneficial to the molding of the material.

[0025] The material enters the atomizing mechanism 5 from the feeding pipe 6 and is thrown out through the centrifugal atomizing disk in the atomizing mechanism 5. During this process, the rotation of the atomizing mechanism 5 is enhanced through the guide ring seat 9 to enhance stability. At the same time, the external hot air flow is sent into the granulation chamber 10 through the air supply branch pipe 12 to form the material. The formed material is concentrated downward through the guide inner cover 7. At the same time, the external hot air flow flows downward from the top of the device body 1. Since the bottom end of the forming outer cover 8 is arranged in an inwardly concave triangular shape, the hot air flow can be effectively concentrated to avoid heat loss and ensure material molding.

[0026] The cooling inner cover 15 is composed of an arc-shaped cover body in the upper section and a vertical "Z"-shaped cover body in the lower section. The cooling fins 16 are located outside the cooling inner cover 15, in the middle section of the device body 1, and the cooling fins 16 are horizontally penetrated through the cooling inner cover 15. The cooling inner cover 15 is used to diffuse heat and guide the cold air flow at the same time, and the cooling fins 16 are used to cool the molding material.

[0027] When the external air flow is sent into the device body 1, part of the air flow is sent into the top of the device body 1 after being heated, and part of the air flow is sent into the bottom of the device body 1 at normal temperature. After the normal temperature air flow is sent into the device body 1 from the bottom, it is sent into the cooling chamber 11 through the air supply chamber 13. When in the cooling chamber 11, the "Z"-shaped cover body of the lower section of the cooling inner cover 15 guides this part of the air flow upward, and the arc-shaped cover body of the upper section can enable the normal temperature air flow to quickly cool down the heat conducted from the top of the inside of the device body 1, and cooperate with the cooling fins 16 to ensure the cooling temperature in the cooling chamber 11, and then ensure that the cooling chamber 11 cools down the molding material.

[0028] The air supply base 17 is set in an inverted trapezoidal base, the air supply cavity 18 is set to be inclined upward, the air supply head 19 is opened outwardly and inclined, and the guide inner cover 20 is set in a conical cover, which is arranged inside the bottom end of the device body 1. The air supply cavity 18 cooperates with the air supply head 19 to achieve the effect of diffusing and guiding the normal temperature airflow transported from the outside, and the guide inner cover 20 achieves the effect of concentrating the normal temperature airflow transported from the outside.

[0029] The external normal temperature air flow enters the air supply base 17, is discharged outward in a diffused manner through the air supply cavity 18 and the air supply head 19, and is transported upward from the air supply cavity 18. The guide inner cover 20 ensures the stability of the air flow transportation.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A spray granulator, comprising a device body (1) and a first outer frame (2) and a second outer frame (3) at the outer side thereof, wherein an atomizing mechanism (5) is embedded in the top of the device body (1), a feed pipe (6) is fixedly connected to the top of the atomizing mechanism (5), the atomizing mechanism (5) comprises a centrifugal atomizing disk and an atomizer, an air supply duct (4) and an air supply branch pipe (12) are connected to the outer side of the device body (1), the air supply branch pipe (12) is connected to the atomizing mechanism (5), and an air supply motor and a heating mechanism are respectively provided on the outside of the air supply duct (4) and the air supply branch pipe (12), wherein the air supply motor and the heating mechanism are provided on the outside of the air supply duct (4) and the air supply branch pipe (12), and the device is characterized in that: The inside of the device body (1) is provided with a granulation chamber (10), a cooling chamber (11) and an air supply chamber (13) in order from top to bottom. The outer side of the atomizing mechanism (5) is surrounded by a guide ring seat (9). The bottom end of the guide ring seat (9) is fixedly connected to a guide inner cover (7). The outer side of the guide ring seat (9) is surrounded by a forming outer cover (8). The bottom of the device body (1) is fixedly connected to a material guide pipe (14). The inner sides of the cooling chamber (11) and the air supply chamber (13) are respectively fixedly connected to the cooling inner cover (15). ) and an inner guide cover (20), the outer side of the cooling chamber (11) is embedded with a cooling fin (16), the interior of the air supply chamber (13) is fixedly connected with an air supply base (17), an air supply cavity (18) is provided inside the air supply base (17), the top of the air supply cavity (18) is fixedly connected with an air supply head (19), the outer side of the air supply base (17) is connected to the air supply duct (4), and the bottom end of the air supply branch pipe (12) is embedded in the top of the device body (1) and extends into the top of the granulation chamber (10).

2. A spray granulator according to claim 1, characterized in that: The guide ring seat (9) and the atomizing mechanism (5) are movably connected, and the guide inner cover (7) is configured as a conical cover with an outwardly expanded "L"-shaped side section. The guide inner cover (7) also surrounds the bottom of the atomizing mechanism (5), and the guide inner cover (7) is located above the inner side of the forming outer cover (8).

3. A spray granulator according to claim 1, characterized in that: The inner side of the bottom end of the molded outer cover (8) is triangular and convex.

4. A spray granulator according to claim 1, characterized in that: The cooling inner cover (15) is composed of an upper arc-shaped cover body and a lower vertical "Z"-shaped cover body. The cooling fins (16) are located outside the cooling inner cover (15) and in the middle of the device body (1). The cooling fins (16) are arranged to pass through the cooling inner cover (15) horizontally.

5. A spray granulator according to claim 1, characterized in that: The air supply base (17) is arranged in an inverted trapezoidal shape, and the air supply cavity (18) is arranged in an upwardly inclined manner.

6. A spray granulator according to claim 1, characterized in that: The air supply head (19) is opened outwardly and tilted, and the guide inner cover (20) is arranged in a conical shape and is arranged to fit inside the bottom end of the device body (1).