Punching device for manufacturing carriage structural member

The motor-driven connecting column and roller system, combined with the electric slide and hydraulic cylinder, solves the problem that the existing punching device cannot adjust the fixed spacing, and realizes flexible fixation and high-quality punching of different plates.

CN223325320UActive Publication Date: 2025-09-12FUJIAN YIGONG SPECIAL PURPOSE VEHICLE MFG CO LTD
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Patent Information

Application Number
CN202422667602.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-12
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing punching device cannot adjust the fixed spacing according to the size of the plate, resulting in an inability to adapt to the processing requirements of different plates.

Method used

The motor-driven connecting column and roller system is combined with electric slides and hydraulic cylinders. The clamping plates and limit components are used to achieve flexible fixation and precise punching of the plates. The return spring and edge pressing sleeve are used to improve the punching quality.

Benefits of technology

It realizes flexible fixation according to the size of the plate, improves the adaptability of the device and the punching quality, and ensures the flatness and stability of the hole.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carriage structural member machining, and discloses a punching device for manufacturing a carriage structural member, which comprises a machining table, a motor is fixedly connected to the rear side of the interior of the machining table, a first connecting column is fixedly connected to the driving end of the motor, and a second connecting column is rotatably connected to the right side of the interior of the machining table. Rotating plates are fixedly connected to the front end of the first connecting column and the front end of the second connecting column, rotating grooves are formed in the front sides of the rotating plates, rotating rods are slidably connected to the inner walls of the rotating grooves, connecting rods are fixedly connected to the front ends of the rotating rods, and a bottom frame is fixedly connected to the other ends of the connecting rods; the top of the bottom frame is fixedly connected with a clamping plate. According to the punching device, the clamping plate can be fixed according to the size of a plate, the using flexibility of the device is improved, the phenomenon that punched holes are uneven can be avoided, and the punching quality is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carriage structural member processing, in particular to a punching device for manufacturing carriage structural members. Background Art

[0002] The carriage refers to the part of a train, car, etc. used to carry people or load things. When manufacturing the carriage, a steel plate punching device is needed to punch holes in the steel plate. Punching refers to punching various patterns on steel plates, leather, cloth, wood boards and other materials to meet different needs.

[0003] In the existing technology, some punching devices need to fix the plate during processing to avoid offset during punching. However, the fixed spacing cannot be adjusted according to the size of the plate, and cannot adapt to different plate sizes, and has limitations in use. Therefore, a punching device for manufacturing car body structural parts is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a punching device for making car body structural parts, aiming to improve the problem in the prior art that the fixed spacing cannot be adjusted according to the size of the plate and cannot adapt to different plate sizes.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The cam is fixedly provided with a motor for rotating the said frame, and the cam is fixedly provided with a first end for rotating the said frame, and the second end for rotating the said frame is fixedly provided with a first end for rotating the said frame.

[0007] As a further description of the above technical solution:

[0008] The limiting assembly includes two connecting plates, the bottoms of which are fixedly connected to the left and right sides of the inner wall of the bottom end of the processing table, respectively. The outer portion of the connecting column 1 is rotatably connected to the inner portion of the left connecting plate, and the outer portion of the connecting column 2 is rotatably connected to the inner portion of the right connecting plate. Two limiting sliding grooves are provided on the left and right sides of the top of the processing table.

[0009] As a further description of the above technical solution:

[0010] The outer portion of the clamping plate is slidably connected to the inner wall of the limiting slide groove, and the bottom of the clamping plate is slidably connected to the top of the processing table;

[0011] As a further description of the above technical solution:

[0012] The outside of the connecting column 1 is fixedly connected to a driving roller, and the outside of the driving roller is provided with a belt. The outside of the connecting column 2 is fixedly connected to a driven roller, and the inner wall of the other end of the belt is provided on the outside of the driven roller.

[0013] As a further description of the above technical solution:

[0014] The left and right sides of the top of the processing table are fixedly connected to the electric slide rail 1, the inner part of the electric slide rail 1 is slidably connected to the slider 1, the tops of the two sliders 1 are fixedly connected to a connecting frame, the bottom of the connecting frame is fixedly connected to the electric slide rail 2, the inner part of the electric slide rail 2 is slidably connected to the slider 2, and the bottom of the slider 2 is fixedly connected to a hydraulic cylinder;

[0015] As a further description of the above technical solution:

[0016] The protection assembly includes a drill bit, the top of the drill bit is fixedly connected to the driving end of the hydraulic cylinder, the bottom of the hydraulic cylinder is fixedly connected to a return spring, and the other end of the return spring is fixedly connected to a pressure sleeve;

[0017] As a further description of the above technical solution:

[0018] The outer portion of the drill bit is slidably connected to the inner portion of the pressure sleeve, a plurality of positioning holes are opened on the top of the processing table, and the outer portion of the drill bit is slidably connected to the inner wall of the positioning holes;

[0019] As a further description of the above technical solution:

[0020] The four corners of the bottom end of the processing table are fixedly connected with support legs, and the bottoms of the support legs are fixedly connected with anti-slip pads.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by starting the motor, the connecting column 1 rotates under the drive of the motor, and at the same time the active roller drives the driven roller to rotate through the belt, so that the connecting column 2 rotates. At this time, the rotating plate rotates with the connecting column 1 and the connecting column 2, and the rotating rod slides on the inner wall of the rotating groove, so that the clamping plate can be fixed according to the size of the plate, thereby improving the flexibility of the device.

[0023] 2. In the utility model, the punching position of the hydraulic cylinder can be adjusted by the electric slide rail 1 and the electric slide rail 2. At the same time, the reset spring and the edge pressing sleeve can re-pressurize the surrounding plate when punching. Cooperating with the corresponding positioning holes at the bottom, it can avoid the unevenness of the punching and further improve the quality of the punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a punching device for manufacturing carriage structural parts proposed by the present invention;

[0025] Figure 2 This is a schematic structural diagram of a clamping plate of a punching device for manufacturing carriage structural parts proposed by the present invention;

[0026] Figure 3 This is a schematic structural diagram of a positioning hole of a punching device for manufacturing a carriage structural member proposed by the present invention;

[0027] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0028] Legend:

[0029] 1. Processing table; 2. Motor; 3. Connecting column 1; 4. Connecting column 2; 5. Connecting plate; 6. Turning plate; 7. Rotating groove; 8. Rotating rod; 9. Connecting rod; 10. Base frame; 11. Clamping plate; 12. Active roller; 13. Belt; 14. Driven roller; 15. Electric slide rail 1; 16. Connecting frame; 17. Electric slide rail 2; 18. Hydraulic cylinder; 19. Drill bit; 20. Return spring; 21. Pressing sleeve; 22. Positioning hole. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figures 1 to 2The utility model provides an embodiment: a punching device for making car body structural parts, including a processing table 1. The processing table 1 serves as the basic platform of the entire device. Its structure is firm and stable and can withstand the force generated during the punching process. The four corners of the bottom end of the processing table 1 are fixedly connected to support legs. The support legs provide the necessary height and stability for the processing table 1. The bottom of the support legs is fixedly connected to an anti-skid pad. The anti-skid pad increases the friction with the ground to prevent the device from shifting due to vibration and other reasons during operation. The inner rear side of the processing table 1 is fixedly connected to a motor 2. The motor 2 is a driving The core component of the entire punching action, the driving end of the motor 2 is fixedly connected to the connecting column 3, the connecting column 3 is directly connected to the driving end of the motor 2, and the rotational force generated by the motor 2 is transmitted to the active roller 12, the inner right side of the processing table 1 is rotatably connected to the connecting column 2 4, the outside of the connecting column 3 is fixedly connected to the active roller 12, the outside of the active roller 12 is provided with a belt 13, the outside of the connecting column 2 4 is fixedly connected to the driven roller 14, the active roller 12 is located on the outside of the connecting column 3, and is connected to the driven roller 14 through the belt 13 to realize the transmission and conversion of force.

[0032] The inner wall of the other end of the belt 13 is sleeved on the outside of the driven roller 14. The belt 13 serves as a bridge connecting the active roller 12 and the driven roller 14, and transmits power through friction so that the two rotate synchronously. The driven roller 14 is connected to the active roller 12 through the belt 13. When the active roller 12 rotates, the driven roller 14 also rotates, thereby driving the connecting column 2 4 to rotate. The connecting column 2 4 is located on the right side of the inner part of the processing table 1 and is fixedly connected to the driven roller 14. When the driven roller 14 rotates, the connecting column 2 4 also rotates. The front of the connecting column 3 The ends and the front ends of the connecting column 2 4 are fixedly connected with a rotating plate 6. The rotating plate 6 is fixedly connected to the front ends of the connecting column 1 3 and the connecting column 2 4, and rotates with the rotation of the two connecting columns. It is one of the key components to realize the clamping action. A rotating groove 7 is opened inside the front side of the rotating plate 6, and the inner wall of the rotating groove 7 is slidably connected with a rotating rod 8. The rotating groove 7 is opened inside the front side of the rotating plate 6 to provide a sliding path for the rotating rod 8 to ensure that the rotating rod 8 can slide smoothly in the groove. The front end of the rotating rod 8 is fixedly connected with a connecting rod 9, and the rotating rod 8 is slidably connected to the inner wall of the rotating groove 7.

[0033] When the rotating plate 6 rotates, the rotating rod 8 will slide along the inner wall of the groove, pushing the connecting rod 9 to move accordingly. The other end of the connecting rod 9 is fixedly connected to the base frame 10. One end of the connecting rod 9 is fixedly connected to the front end of the rotating rod 8, and the other end is fixedly connected to the base frame 10, which plays a role in transmitting power. The top of the base frame 10 is fixedly connected to the clamping plate 11. The top of the base frame 10 is fixedly connected to the clamping plate 11, which slides on the inner wall of the driven roller 14 through the push of the connecting rod 9 to achieve clamping or release of the plate. The clamping plate 11 is located at the top of the base frame 10 and is used to directly contact and clamp the plate 11 material to ensure that the plate remains stable and motionless during the punching process. The internal arrangement of the processing table 1 The limiting component can limit the base frame 10 and is used to limit the base frame 10 to ensure that it moves within the specified range to prevent damage to the equipment or affect the processing accuracy due to excessive movement. The limiting component includes two connecting plates 5, the bottom of the connecting plate 5 is fixedly connected to the left and right sides of the inner wall of the bottom end of the processing table 1, the external rotation of the connecting column 1 3 is connected to the inside of the left connecting plate 5, and the external rotation of the connecting column 2 4 is connected to the inside of the right connecting plate 5. Two limiting slides are provided on the left and right sides of the top of the processing table 1. The outside of the clamping plate 11 is slidably connected to the inner wall of the limiting slide, and the bottom of the clamping plate 11 is slidably connected to the top of the processing table 1.

[0034] Reference Figures 3 and 4 , the left and right sides of the top of the processing table 1 are fixedly connected with an electric slide rail 15, and the internal sliding connection of the electric slide rail 15 is connected to the slider 1, and the top of the two sliders 1 is fixedly connected to a connecting frame 16. The electric slide rail 15 is fixedly connected to the left and right sides of the top of the processing table 1, providing the connecting frame 16 with power and path for moving back and forth, and the bottom of the connecting frame 16 is fixedly connected with an electric slide rail 2 17, and the internal sliding connection of the electric slide rail 2 17 is connected to the slider 2, and the bottom of the slider 2 is fixedly connected with a hydraulic cylinder 18. The connecting frame 16 is connected to the electric slide rail 15 through the slider, and can move back and forth on the slide rail, providing a basic platform for the left and right movement of the hydraulic cylinder 18. The electric slide rail 2 17 is fixedly connected to the bottom of the connecting frame 16, providing the hydraulic cylinder 18 with power and path for moving left and right, and the hydraulic cylinder 18 is connected to the electric slide rail 2 17 through the slider, and can move left and right on the slide rail, and push the drill bit 19 through its driving end to perform punching operation.

[0035] A protective component is provided on the top of the processing table 1, which can assist in punching. The protective component includes a drill bit 19, and the top of the drill bit 19 is fixedly connected to the driving end of the hydraulic cylinder 18. The drill bit 19 is responsible for punching the plate. The bottom of the hydraulic cylinder 18 is fixedly connected to a return spring 20, which is used to assist the punching process and improve the punching quality and safety. The other end of the return spring 20 is fixedly connected to a pressure sleeve 21. The return spring 20 can help the pressure sleeve 21 return to its original position after punching is completed. The outside of the drill bit 19 is slidably connected to the inside of the pressure sleeve 21, and the pressure sleeve 21 is used to pre-tighten the plate before punching to prevent the plate from moving or deforming during punching. A plurality of positioning holes 22 are provided on the top of the processing table 1, and the outside of the drill bit 19 is slidably connected to the inner wall of the positioning hole 22. The positioning hole 22 is opened at the top of the processing table 1 to assist the drill bit 19 in positioning and guiding, ensuring that each punching can be completed accurately.

[0036] Working principle: First, place the processing table 1 to a suitable position, place the plate on the top of the processing table 1, and then start the motor 2. Under the drive of the motor 2, the connecting column 1 3 rotates. When the connecting column 1 3 rotates, the external active roller 12 will rotate accordingly. The active roller 12 drives the driven roller 14 to rotate through the belt 13, and the driven roller 14 drives the connecting column 2 4 to rotate. At this time, the connecting column 1 3 and the connecting column 2 4 will drive the rotating plate 6 to rotate. When the rotating plate 6 rotates, the internal rotating rod 8 will rotate along the inner wall of the rotating groove 7. When the two rotating rods 8 are closest in straight line distance, the two connecting rods 9 move similarly, pushing the base frame 10 to slide on the inner wall of the driven roller 14, thereby clamping and fixing the plate. When the two rotating rods 8 are farthest in straight line distance, the two connecting rods 9 move away from each other, and at this time the clamping plate 11 no longer clamps the plate.

[0037] The front and rear positions of the connecting frame 16 are adjusted by the electric slide rail 15, and the left and right positions of the hydraulic cylinder 18 are adjusted by the electric slide rail 2 17. Then, the hydraulic cylinder 18 is started. As the hydraulic cylinder 18 moves, the edge pressing sleeve 21 contacts the plate. Driven by the hydraulic cylinder 18, the drill bit 19 punches the plate. At this time, the return spring 20 is compressed. The elastic properties of the return spring 20 can make the edge pressing sleeve 21 contact the plate more closely. Then, in conjunction with the positioning hole 22, it can avoid uneven holes during the punching process.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A punching device for manufacturing a vehicle compartment structural member, comprising a processing table (1), characterized in that: The rear side of the interior of the processing table (1) is fixedly connected to a motor (2), the driving end of the motor (2) is fixedly connected to a connecting column (3), the right side of the interior of the processing table (1) is rotatably connected to a connecting column (4), the front ends of the connecting column (3) and the connecting column (4) are both fixedly connected to a rotating plate (6), a rotating groove (7) is provided inside the front side of the rotating plate (6), the inner wall of the rotating groove (7) is slidably connected to a rotating rod (8), the front end of the rotating rod (8) is fixedly connected to a connecting rod (9), the other end of the connecting rod (9) is fixedly connected to a base frame (10), the top of the base frame (10) is fixedly connected to a clamping plate (11), a limiting component is provided inside the processing table (1), the limiting component can limit the base frame (10), and a protective component is provided on the top of the processing table (1), the protective component can assist in punching.

2. A punching device for manufacturing a vehicle compartment structural member according to claim 1, characterized in that: The limiting assembly includes two connecting plates (5), the bottoms of the connecting plates (5) are fixedly connected to the left and right sides of the inner wall of the bottom end of the processing table (1), the outside of the connecting column (3) is rotatably connected to the inside of the connecting plate (5) on the left, and the outside of the connecting column (4) is rotatably connected to the inside of the connecting plate (5) on the right. Two limiting slots are provided on the left and right sides of the top of the processing table (1).

3. The punching device for manufacturing a vehicle compartment structural member according to claim 2, characterized in that: The outside of the clamping plate (11) is slidably connected to the inner wall of the limiting sliding groove, and the bottom of the clamping plate (11) is slidably connected to the top of the processing table (1).

4. The punching device for manufacturing a vehicle compartment structural member according to claim 1, characterized in that: The outside of the connecting column 1 (3) is fixedly connected to a driving roller (12), and the outside of the driving roller (12) is sleeved with a belt (13). The outside of the connecting column 2 (4) is fixedly connected to a driven roller (14), and the inner wall of the other end of the belt (13) is sleeved on the outside of the driven roller (14).

5. The punching device for manufacturing a vehicle compartment structural member according to claim 1, characterized in that: The left and right sides of the top of the processing table (1) are fixedly connected to an electric slide rail 1 (15), the interior of the electric slide rail 1 (15) is slidably connected to a slider 1, the tops of the two sliders 1 are fixedly connected to a connecting frame (16), the bottom of the connecting frame (16) is fixedly connected to an electric slide rail 2 (17), the interior of the electric slide rail 2 (17) is slidably connected to a slider 2, and the bottom of the slider 2 is fixedly connected to a hydraulic cylinder (18).

6. The punching device for manufacturing a vehicle compartment structural member according to claim 5, characterized in that: The protective assembly includes a drill bit (19), the top of the drill bit (19) is fixedly connected to the driving end of the hydraulic cylinder (18), the bottom of the hydraulic cylinder (18) is fixedly connected to a return spring (20), and the other end of the return spring (20) is fixedly connected to a pressure sleeve (21).

7. The punching device for manufacturing a vehicle compartment structural member according to claim 6, characterized in that: The outside of the drill bit (19) is slidably connected to the inside of the edge pressing sleeve (21); a plurality of positioning holes (22) are provided on the top of the processing table (1); and the outside of the drill bit (19) is slidably connected to the inner wall of the positioning hole (22).

8. The punching device for manufacturing a vehicle compartment structural member according to claim 1, characterized in that: The four corners of the bottom end of the processing table (1) are fixedly connected to support legs, and the bottoms of the support legs are fixedly connected to anti-slip pads.