Fabricated house component production equipment

Abstract

The utility model discloses assembly type house component production equipment, and relates to the technical field of house component production. The device comprises a rack, the rack is a frame type rack body, and supporting plates are fixedly arranged on the outer walls of the two sides of the rack; the number of the first guide rods is four, and every two first guide rods form a group and are symmetrically and fixedly arranged on the supporting plates on the two sides of the rack; the mounting plate is arranged above the rack in a sliding manner through a guide rod I; and the springs are arranged on the peripheries of the guide rods I in a sleeving manner, and the springs are arranged between the rack and the mounting plate. The motor drives the cam to rotate at a high speed, so that the cam extrudes the mounting plate at a high frequency, the mounting plate resets along the guide rod I under the action of the spring, high-frequency micro vibration of the mold frame is realized, bubbles in concrete can be effectively eliminated by the vibration mode, the compactness of the concrete is improved, and the service life of the mold frame is prolonged. Therefore, the overall strength and durability of the member are enhanced.

Description

Technical Field

[0001] The utility model relates to the technical field of house component production, in particular to assembled house component production equipment. Background Art

[0002] With the continuous development of the construction industry and the improvement of environmental awareness, traditional cast-in-place concrete construction methods have gradually exposed problems such as long construction period, serious environmental pollution, and waste of resources. As a new type of construction method, prefabricated buildings prefabricate components in factories and then transport them to the construction site for assembly, effectively shortening the construction period, reducing on-site construction noise and pollution, and improving construction quality and efficiency.

[0003] During the traditional production of housing components, especially after concrete is poured into molds, a large number of bubbles often remain inside the concrete. These bubbles are not only difficult to completely eliminate, but their presence also has multiple impacts on the components. First, the bubbles reduce the density of the concrete, thereby weakening the overall strength and durability of the component. Second, the bubbles will form holes or depressions on the surface of the component, seriously affecting the appearance of the component. Therefore, we propose a prefabricated housing component production equipment to achieve the effect of efficiently producing dense housing concrete wall panels. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a production equipment for assembled house components.

[0005] The technical implementation scheme of the utility model is:

[0006] A prefabricated house component production device, comprising:

[0007] The frame is a frame-type frame, and the outer walls of both sides of the frame are fixed with support plates; there are four guide rods, and the guide rods are in a group of two and symmetrically fixed on the support plates on both sides of the frame; the mounting plate is slidably arranged on the top of the frame through the guide rod; the spring is sleeved on the periphery of each guide rod, and the spring is arranged between the frame and the mounting plate, and the spring provides elastic force for supporting the mounting plate; it also includes: two motors are provided and symmetrically installed on the frame, and the motors are both located between the frame and the support plate; a cam is installed on the output shaft of the motor, and the cam is close to the bottom of the mounting plate; a mold frame is installed on the top surface of the mounting plate, and the mold frame is a molding carrier for the concrete components of the house; a connecting block is symmetrically fixed to the bottom surface of the frame; a base is arranged at the bottom of the connecting block, and a buffer is arranged between the connecting block and the base.

[0008] In a preferred embodiment of the present invention, the mold frame is installed on the mounting plate in a sealed snap-fit ​​manner. The mold frame can be replaced according to the actual needs of the casting components, so that the equipment can produce different types of casting components, thereby improving the versatility of the equipment.

[0009] In a preferred embodiment of the present invention, the buffer member includes a rubber pad arranged between the connecting block and the base, and a support foot is fixedly installed on the bottom of the base. The support foot has a certain buffering property, and the rubber pad is used to buffer and reduce vibration between the connecting block and the base.

[0010] In a preferred embodiment of the present invention, two grooves are symmetrically opened on the bottom surface of the mounting plate, and a second rubber pad is embedded in the groove of the mounting plate. A contact plate is fixed to the bottom surface of the mounting plate below the groove by bolts, and the contact plate is located between the second rubber pad and the corresponding cam. The contact plate is a high-strength steel plate, and the contact plate is in contact with the second rubber pad.

[0011] In a preferred embodiment of the present invention, an electric slide rail is installed on one side of the mounting plate, and a mounting frame is provided on the electric slide rail. The mounting frame is L-shaped and is located above the mounting plate. A scraper is provided on the upper part of the mounting frame, and the scraping surface at the lower end of the scraper is an arc surface. The scraper is used to scrape the surface of the concrete poured in the mold frame. An adjusting member is provided between the mounting frame and the scraper, and the adjusting member is used to adjust the height of the scraper on the mounting frame.

[0012] In a preferred embodiment of the present invention, the adjusting member includes a guide rod 2 fixed to one end of the top surface of the mounting frame, the scraper passes through the guide rod 2 and is slidably set on the mounting frame, and a screw rod is rotatably installed at the other end of the top surface of the mounting frame, and the screw rod is threadedly engaged with the scraper.

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] 1. The utility model drives the cam to rotate at high speed through a motor, so that the cam squeezes the mounting plate at high frequency. The mounting plate is reset along the guide rod under the action of the spring, realizing high-frequency micro-vibration of the mold frame. This vibration method can effectively eliminate bubbles in the concrete, improve the density of the concrete, and thus enhance the overall strength and durability of the component.

[0015] 2. The buffer member of the utility model includes a rubber pad 1 arranged between the connecting block and the base, and a support foot with buffering properties. The rubber pad 1 performs buffering and vibration reduction between the connecting block and the base, and a rubber pad 2 and a contact plate are provided on the bottom surface of the mounting plate, so that the extrusion force passes through the rubber pad 2 and then is transmitted to the mounting plate, avoiding rigid contact between the cam and the mounting plate, thereby improving the stability and safety of the equipment during use.

[0016] 3. The utility model can also drive the scraper to reciprocate through the electric slide rail. The scraper is used to scrape the surface of the concrete poured in the mold frame to ensure the flatness of the concrete surface. The height of the scraper can be easily adjusted through the adjustment part to adapt to the scraping operation of concrete of different thicknesses, thereby improving the adaptability and operational convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0018] Figure 2 This is a schematic diagram of the cooperation relationship among the frame, motor, cam, mounting plate and mold frame of the utility model.

[0019] Figure 3 This is a diagram showing the connection relationship between the mounting plate, rubber pad 2 and contact plate of the utility model.

[0020] Figure 4 This is a structural diagram of the electric slide rail, mounting frame, scraper and guide rod components of the utility model.

[0021] The parts in the accompanying drawings are marked as follows: 1. Frame, 2. Motor, 3. Cam, 4. Guide rod 1, 5. Spring, 6. Mounting plate, 7. Mold frame, 8. Connecting block, 9. Rubber pad 1, 10. Base, 101. Support foot, 11. Rubber pad 2, 12. Contact plate, 13. Electric slide rail, 14. Mounting frame, 15. Scraper, 16. Guide rod 2, 17. Screw. DETAILED DESCRIPTION

[0022] First of all, it should be noted that in the various embodiments described, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the entire description can be transferred to the same components having the same reference numerals or identical component names. Positional designations selected in the description, such as top, bottom, lateral, etc., also refer to the directly described and illustrated figures and are transferred to the new position in the event of a change in position.

[0023] The present application provides a prefabricated house component production equipment, which is mainly used to solve the problem that in the conventional house component production process, bubbles are easily left inside the concrete poured in the mold, which will have many effects on the components, resulting in reduced overall strength and durability of the components. The following technical solutions are provided. Figures 1-4 Give detailed instructions:

[0024] A prefabricated house component production equipment, including a frame 1, the frame 1 is a frame-type frame, and the outer walls of both sides of the frame 1 are fixed with support plates; a guide rod 4, the number of which is four, and the guide rods 4 are grouped in two and symmetrically fixed on the support plates on both sides of the frame 1; a mounting plate 6, which is slidably arranged on the top of the frame 1 through the guide rod 4; a spring 5, which is sleeved on the periphery of each guide rod 4, and the spring 5 is arranged between the frame 1 and the mounting plate 6, and the spring 5 provides elastic force for supporting the mounting plate 6; it also includes: two motors 2, which are symmetrically installed on the frame 1, and the motors 2 are both located between the frame 1 and the support plates; a cam 3, which is installed on the output shaft of the motor 2, and the cam 3 is close to the bottom of the mounting plate 6; a mold frame 7, which is installed on the top surface of the mounting plate 6, and the mold frame 7 is for the concrete components of the house. Molding carrier; connecting block 8, symmetrically fixed to the bottom surface of the frame 1; base 10, arranged at the bottom of the connecting block 8, a buffer is provided between the connecting block 8 and the base 10, after the mold frame 7 on the mounting plate 6 is filled with concrete, the motors 2 at the two locations synchronously drive the cam 3 to rotate at high speed, so that the cam 3 is squeezed on the mounting plate 6 at high frequency, and the lifted mounting plate 6 is reset along the guide rod 4 under the action of the spring 5, thereby achieving high-frequency micro-vibration of the mounting frame, thereby improving the density of the concrete poured in the mold frame 7, thereby improving the overall strength and durability of the constructed components; the mold frame 7 is sealed and clamped on the mounting plate 6, and the mold frame 7 can be replaced according to the actual casting components needed, so that the equipment can produce different types of casting components, thereby improving the versatility of the equipment.

[0025] like Figure 1 As shown, the buffer includes a rubber pad 9 arranged between the connecting block 8 and the base 10, and a support foot 101 is fixedly installed at the bottom of the base 10. The support foot 101 has a certain buffering property. The rubber pad 9 is used to buffer and reduce vibration between the connecting block 8 and the base 10, and the support foot 101 is supported on the ground with buffering property to avoid the high-frequency vibration of the mounting plate 6 when the motor 2 drives the cam 3, reducing the vibration generated by the connection block 8 and the base 10 to the ground, thereby improving the stability of the equipment when in use.

[0026] like Figure 3 As shown, two grooves are symmetrically opened on the bottom surface of the mounting plate 6, and a rubber pad 11 is embedded in the groove of the mounting plate 6. A contact plate 12 is fixedly connected to the bottom surface of the mounting plate 6 below the groove by bolts. The contact plate 12 is located between the rubber pad 11 and the corresponding cam 3. The contact plate 12 is a high-strength steel plate. The contact plate 12 is attached to and in contact with the rubber pad 11. After the rotating cam 3 presses the contact plate 12, the extrusion force is transmitted to the mounting plate 6 after passing through the rubber pad 11, avoiding rigid contact between the cam 3 and the mounting plate 6. The rubber pad 11 cooperates with the contact plate 12 to provide a certain buffering effect, thereby improving the service life of the cam 3 and the mounting plate 6.

[0027] like Figure 1 and Figure 4 As shown, an electric slide rail 13 is installed on one side of the mounting plate 6, and a mounting frame 14 is provided on the electric slide rail 13. The mounting frame 14 is L-shaped and is located above the mounting plate 6. A scraper 15 is provided on the upper part of the mounting frame 14. The scraping surface of the scraper 15 at the lower end is an arc surface. The scraper 15 is used to scrape the surface of the concrete poured in the mold frame 7. An adjusting member is provided between the mounting frame 14 and the scraper 15. The adjusting member is used to adjust the height of the scraper 15 on the mounting frame 14, thereby improving the scraper 15's contact with the mold frame 7. Adaptability to scraping operations of concrete of different thicknesses; the adjusting part includes a guide rod 16 fixed to one end of the top surface of the mounting frame 14, and the scraper 15 passes through the guide rod 16 and is slidably set on the mounting frame 14. A screw rod 17 is rotatably installed on the other end of the top surface of the mounting frame 14, and the screw rod 17 is threadedly matched with the scraper 15. By twisting the screw rod 17 and under the guidance of the guide rod 16, the screw rod 17 threadably drives the scraper 15 to rise and fall, thereby conveniently adjusting the required scraping height of the scraper 15.

[0028] When using this equipment to produce and cast prefabricated house components, first seal the mold frame 7 and install it on the mounting plate 6. Select a suitable mold frame 7 according to the type of component to be produced, and then pour concrete into the mold frame 7. At this time, the two motors 2 installed on both sides of the frame 1 are started synchronously, driving the cams 3 on their respective output shafts to rotate at high speed. The rotation of the cam 3 periodically squeezes the mounting plate 6. Since the mounting plate 6 is slidingly arranged above the frame 1 through a guide rod 4 and supported by a spring 5, it can achieve high-frequency micro-vibration under the action of the cam 3. This vibration helps to discharge bubbles inside the concrete, improve the density of the concrete, and thereby enhance the overall strength and durability of the component. Since a rubber pad 9 is provided between the connecting block 8 and the base 10, a cushioning foot 101 is fixedly installed on the bottom of the base 10, which can be used in the electric When the machine 2 drives the cam 3 to vibrate the mounting plate 6 at high frequency, the impact of the vibration on the ground is reduced, and the stability of the equipment is improved. The bottom surface of the mounting plate 6 is provided with an embedded rubber pad 2 11, which is used in conjunction with the high-strength contact plate 12 to avoid wear caused by direct rigid contact between the cam 3 and the mounting plate 6, and provide additional buffering effect, thereby extending the service life of the equipment. When the concrete pouring is completed, by twisting the screw rod 17, the screw rod 17 thread-drives the scraper 15 to be adjusted on the guide rod 2 16, thereby conveniently adjusting the height of the scraper 15 so that it can adapt to the scraping requirements of concrete of different thicknesses. After adjusting the appropriate height of the scraper 15, the mounting frame 14 is driven to move by the electric slide rail 13, so that the scraper 15 of the mounting frame 14 slides along the concrete surface in the mold frame 7, effectively scraping the concrete surface, and ensuring the flatness and aesthetics of the component surface.

[0029] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims

1. A prefabricated house component production equipment, comprising: A frame (1), wherein support plates are fixed on the outer walls of both sides of the frame (1); Guide rods (4), the number of which is four, the guide rods (4) being arranged in groups of two and symmetrically fixed on the support plates on both sides of the frame (1); A mounting plate (6) is slidably arranged above the frame (1) via a guide rod (4); A spring (5) is sleeved on the periphery of each guide rod (4), and the spring (5) is arranged between the frame (1) and the mounting plate (6); Its characteristics include: Two motors (2) are provided and symmetrically mounted on the frame (1), and the motors (2) are both located between the frame (1) and the support plate; A cam (3) is mounted on the output shaft of the motor (2), and the cam (3) is close to the bottom of the mounting plate (6); A mold frame (7) is mounted on the top surface of the mounting plate (6), and the mold frame (7) is a molding carrier for the concrete components of the house; A connecting block (8) is symmetrically fixed to the bottom surface of the frame (1); A base (10) is arranged at the bottom of the connecting block (8), and a buffer is provided between the connecting block (8) and the base (10).

2. The prefabricated house component production equipment according to claim 1, characterized in that: The mold frame (7) is mounted on the mounting plate (6) in a sealed snap-fit ​​manner, and the mold frame (7) can be replaced according to the actual casting components required.

3. The prefabricated house component production equipment according to claim 2, characterized in that: The buffer member comprises a rubber pad (9) arranged between the connecting block (8) and the base (10), and a support foot (101) is fixedly mounted on the bottom of the base (10), and the support foot (101) has a buffering property.

4. The prefabricated house component production equipment according to claim 3, characterized in that: Two grooves are symmetrically formed on the bottom surface of the mounting plate (6), and a second rubber pad (11) is embedded in the groove of the mounting plate (6). A contact plate (12) is fixed to the bottom surface of the mounting plate (6) below the groove by bolts. The contact plate (12) is located between the second rubber pad (11) and the corresponding cam (3), and the contact plate (12) is in contact with the second rubber pad (11).

5. The prefabricated house component production equipment according to claim 4, characterized in that: An electric slide rail (13) is installed on one side of the mounting plate (6), and a mounting frame (14) is provided on the electric slide rail (13). The mounting frame (14) is L-shaped and is located above the mounting plate (6). A scraper (15) is provided on the upper part of the mounting frame (14), and the scraping surface of the lower end of the scraper (15) is an arc surface. An adjusting member is provided between the mounting frame (14) and the scraper (15), and the adjusting member is used to adjust the height of the scraper (15) on the mounting frame (14).

6. The prefabricated house component production equipment according to claim 5, characterized in that: The adjusting member includes a second guide rod (16) fixed to one end of the top surface of the mounting frame (14); the scraper (15) passes through the second guide rod (16) and is slidably arranged on the mounting frame (14); a screw rod (17) is rotatably installed on the other end of the top surface of the mounting frame (14); the screw rod (17) is threadedly engaged with the scraper (15).

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